Raycus RFL-C1000 User Manual
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Raycus RFL-C1000 User Manual

Welding continuous-wave laser
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Welding Continuous-Wave Laser User
Guide
1000-1500W
Wuhan Raycus Fiber Laser Technologies Co., Ltd.

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Summary of Contents for Raycus RFL-C1000

  • Page 1 Welding Continuous-Wave Laser User Guide 1000-1500W Wuhan Raycus Fiber Laser Technologies Co., Ltd.

  • Page 2: Table Of Contents

    2.6 Attentions..........................7 2.7 Specifications.........................7 3 Installation..........................10 3.1 Dimensions.......................... 10 3.1.1 Overall dimensions of RFL-C1000 hand-held welding laser........10 3.2 Size and installation of output optical cable................ 11 3.2.1 RFL-C1000 ~ RFL-C1500 Output Optical Cable............11 3.3 Cooling system installation and requirements..............12 3.4 Installation rule........................
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 4.7.3 External control mode (sequentially connected to 4.6)..........24 4.7.4 AD Mode........................25 4.7.5 controlling time-series chart..................25 4.7.6 Red Light Control......................27 4.8 Shut down the laser:......................27 5 Common Alarms and solutions....................

  • Page 4: Safety Information

    User Guide of 100-1500W Hand-Held welding CW laser 1 Safety Information Thank you for choosing Raycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before using this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.

  • Page 5: Security Identifier

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 1.3 Security Identifier Raycus CW Fiber Lasers have different locations of safety identifier depending on the model, as shown in Figure 1: Figure 1 Laser Security Identifier Laser safety identifier includes: safety warning, laser emit head warning, product certification, ID label, etc.

  • Page 6: Optical Safety

    4）There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed by Raycus. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will void the warranty.

  • Page 7: Product Description

     Scientific research 2.2 Model description Raycus continuous fiber laser includes 100, 200L, 200, 300L, 300, 500, 750, 1000 and other models, which respectively represent 100W, 170W, 200W, 250W, 300W, 500W, 750W, 1000W lasers. The definitions of the model code are shown...

  • Page 8: Package Accessoriesare

    Please refer to package accessoriesare in the packing box. 2.4 Unpacking and Inspection Raycus fiber laser is delivered in a package, which is designed to offer the maximal safety. Upon the delivery, please inspect all packaging for evidence of mishandling or damage. If you find any evidence of mishandling, please keep the damaged material and contact the shipping agent and Raycus immediately.
  • Page 9 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser （kW） Installation Flat and no vibration Environment Ambient Temperature 10～40 (℃) Relative ＜70 Humidity （％） Warning: 1）Make sure the product is properly grounded before use.

  • Page 10: Attentions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Laser operating temperature range 2.6 Attentions 1) Make sure that the correct voltage (according to Table 3) is used. Failure to connect power supply will damage the device.
  • Page 11 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Table 5 Product Specifications Model C1000 C1500 Test Conditions Optical Characteristics Output Power(W) 1000 1500 Operation Mode CW/Modulated Polarization State Random Output Power 10~100 Tunability(%) Emission Wavelength 1080±5...
  • Page 12 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Half Angle Divergence Nominal Output Power， 4δStandard ≤0.06 Core Fiber(μm) 50（100、200 are optional） Delivery Cable Customizable length Length(m) Electrical Characteristics Power Supply 220± 10% V AC、50/60Hz Max.

  • Page 13: Installation

    3 Installation 3.1 Dimensions 3.1.1 Overall dimensions of RFL-C1000 hand-held welding laser Figure 2 shows the external dimensions of the RFL-C1000 laser. Figure 2 (a) Front view (Unit: mm) Figure 2 (b) Rear view (unit: mm) Raycus User Guide | Installation...

  • Page 14: Size And Installation Of Output Optical Cable

    Raycus continuous wave fiber laser uses different laser output cables according to different laser models. 3.2.1 RFL-C1000 ~ RFL-C1500 Output Optical Cable The output cables of Raycus RFL-C1000 ~ RFL-C1500 handheld welding fiber lasers are self-made IQB output cables. The specific appearance dimensions are shown in Figure 4 below:...

  • Page 15: Cooling System Installation And Requirements

    If the lens is dirty, it must be cleaned.  It is forbidden to disassemble the output lens by anyone other than Raycus, otherwise the warranty will be invalidated. 3.3 Cooling system installation and requirements Table 6 Cooling Requirements...

  • Page 16: Installation Rule

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser  If ambient temperature is below -10 ℃ , the chiller with both heating and cooling functions must be used, and keep it in full-time operation.
  • Page 17 5) Please check the laser output head and do the necessary cleaning before installing it in the device. If you find that there is dust or foreign objects that cannot be cleaned, please contact Raycus in time, and do not continue installation and operation for the time being.

  • Page 18: Using The Product

    Web：http://www.raycuslaser.com/index.php/index-show-tid-53.html 4.1 Front panel Figure 5 shows the front panel style of RFL-C1000 ~ RFL-C1500 hand-held welding laser (taking RFL-C1000 as an example, the front panel styles of other products are the same): Figure 5 RFL-C1000 laser front panel 4.2 Rear Panel Figure 6 shows the rear panel style of the RFL-C1000 ~ 1500 handheld welding laser.

  • Page 19: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 1. Alarm：Laser fault indicator 2. Laser：Laser output indicator 3. Power： Power Indicator, indicates that the power is switched on when the LED illumines. 4. Water pipe joint: Pagoda joint, insert the quick-plug water pipe with an outer diameter of 16 into the pagoda head and fasten it with a clamp to connect the laser to the circulating cooling water.

  • Page 20: Interface Definition

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Table 7 Power connection requirements Model RFL-C1000 220±10% V AC Power supply 50/60Hz Power cord Power cord Three strands, marked L, N and PE respectively L ->...

  • Page 21: Rs-232 Serial Port

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Return MOD- 15 feet return port Digital Red Laser Red light control 5-24V <10mA input Digital Laser EN Laser enable 5-24V <10mA input Digital Ready...

  • Page 22: Ethernet Tcp / Ip Interface And Connection Steps

    A three-core (RxD, TxD, GND) interface is used. For specific commands and descriptions, please refer to the software manual of the host computer or ask a Raycus technician for a communication protocol. The specific parameter settings of the RS-232 control interface are as follows:...
  • Page 23 IP address of the laser; if you do not use the upper computer of Raycus, please directly enter the fourth step;...
  • Page 24 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Figure 10 Ethernet connection steps Raycus User Guide | Using the Product...

  • Page 25: Installation Instruction

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 4.5 Installation Instruction 1) Take out the laser carefully, move it to the installation position, remove the handle, and use the handle to install the hole position to fix it with screws.

  • Page 26: Control Mode Selection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 4.7 Control mode selection 4.7.1 Control mode wiring diagram Figure 11 Wiring diagram in RS-232 mode Figure 12 Wiring diagram in AD mode 4.7.2 Stand-alone mode (internal control mode) (connect 4.6 in sequence) 1) Turn on the rocker switch, and the panel "power"...

  • Page 27: External Control Mode (Sequentially Connected To 4.6)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 2) Wait for 20s, internal main control board circuit initialization is completed. 3) Set the power of the laser (the laser power is to be set by 0-10V analog quantity, when the AD mode is on;...

  • Page 28: Ad Mode

    (0v-0% power, 10v-100% power). If the upper computer selects external AD mode off, the laser power is set by serial port or Ethernet, and the Raycus hand-held welding laser will enter external ad mode by default when powered on.
  • Page 29 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser Figure 13 Standalone mode—Continuous sequence diagram Figure 14 Standalone mode – Pluse sequence diagram Figure 15 Modulation—sequence diagram Figure 16 Gate mode –sequence diagram Raycus User Guide |...

  • Page 30: Red Light Control

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 100-1500W Hand-Held welding CW laser 4.7.6 Red Light Control Turn on the rocker switch, the green "POWER" indicator light is on, wait for 20s, the laser enters the red-light external control mode, and a high level of 5-20V is given before the 17-20 feet.

  • Page 31: Common Alarms And Solutions

    5.1 Alarm display Connect the computer and open the PC software (download the PC software and its instruction manual, please log on the Raycus official website), after the laser and client software establish normal communication. All laser alarm states can be displayed on the client software interface, as shown in Figure 17. The laser will give an alarm in the case of abnormal internal temperature, abnormal output power, abnormal power supply, abnormal condensation, etc.
  • Page 32 Instruction: System Timer Internal clock abnormal Alarm Solutions: When this alarm occurs, please contact Raycus directly Instruction: This alarm occurs when the light exit button on the front panel of the laser has been pressed before powering on Solutions: Laser On Button...
  • Page 33 There is a risk of condensation. Solutions: Stop using the laser immediately. For RFL-C100 ~ RFL-C1000 Hum Alarm lasers, please improve the working environment so that the...

  • Page 34: Warranty, Return And Maintenance

    The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to choose to repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.

  • Page 35: Service And Repair

    All service and maintenance shall be performed by qualified Raycus personnel.  Please contact Raycus as soon as possible when problems under warranty about maintenance happened to the product.  The product returned with permission should be placed in a suitable container.
  • Page 36 Laser fault reset 5-24V <10mA Input Laser Digital Laser ready EVCC <100mA Error Output External voltage Digital EVCC for output of Ready 5-24V <100mA Input and Error signals others NC Not Connection Raycus User Guide | Warranty, Return and Maintenance...

This manual is also suitable for:

Rfl-c1500

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