Raycus XZ Series User Manual
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Raycus XZ Series User Manual

High power continuous wave fiber laser
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Raycus XZ Series High Power
Continuous Wave Fiber Laser User
Guide
RFL-C3000XZ
RFL-C4000XZ
RFL-C6000XZ
Applicable:
RFL-C8000XZ
RFL-C10000XZ
RFL-C12000XZ
Wuhan Raycus Fiber Laser Technologies Co., Ltd.
Vol. 2.5

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  • Page 1 Raycus XZ Series High Power Continuous Wave Fiber Laser User Guide RFL-C3000XZ RFL-C4000XZ RFL-C6000XZ Applicable: RFL-C8000XZ RFL-C10000XZ RFL-C12000XZ Wuhan Raycus Fiber Laser Technologies Co., Ltd. Vol. 2.5...

  • Page 2: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ CONTENT SAFETY INFORMATION..............................1 SECURITY LABEL................................ 2 ..............................2 ASER AFETY RADE ................................3 PTICAL AFETY ................................ 3 LECTRICAL AFETY ............................4 THER AFETY UIDELINES PRODUCT DESCRIPTION..............................5 ..................................5 EATURES ................................5...
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 1) Mode Signal..................................24 2) Passive Laser-Emitting Indication and Main Power-On Indication.................25 3) Active Light Indicator and Main Power on Indicator....................... 25 4) Power On the Remote-Control Board..........................26 5) Remote Main Power Supply.............................. 26 6) The Control Board is Powered on And Output........................26...
  • Page 4 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ ..........................49 NTERFACE OF THE OFTWARE ..............................49 ULTI LASER ONTROL 8.2.1 Add/Delete Laser..............................50 8.2.2 Delete Laser................................51 8.2.3 Modify Laser IP..............................51 ..........................52 ORKING TATUS ISPLAY 8.3.1 Laser’s Cumulative Operating Time Display Area....................53 8.3.2...
  • Page 5 Figure 27 Wiring diagram of programming mode in REM Mode....................42 Figure 28 Timing diagram................................43 Figure 29 Raycus Laser Control Software displays main interface....................49 Figure 30 Multi-laser control interface............................50 Figure 31 Communication status interface between rlcs and the laser..................50 Figure 32 Adding the fiber laser..............................50...
  • Page 6 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 39 A diagram of the laser's working status display area....................53 Figure 40 Laser power-on, mode selection, laser emission control display area................55 Figure 41 Laser programming mode test area display interface....................55 Figure 42 Slow rise and fall parameter area..........................56...
  • Page 7 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Table List Table 1 Operation conditions for the laser............................6 Table 2 Product specifications.................................7 Table 3 Water cooling requirements..............................15 Table 4 Definition and parameter requirements of AC interface....................22 Table 5 Safety XP2 24 pin interface definition..........................

  • Page 8: Safety Information

    User Guide of RFL-C3000XZ~RFL-C12000XZ 1 Safety Information Thank you for choosing Raycus Fiber Laser Products, hereinafter refers as the Product/Products or Lasers/Laser. This users’ manual provides you with important safety, operation, maintenance, and other relevant information. Please read the manual carefully before using the product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual.

  • Page 9: Security Label

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 1.1 SECURITY LABEL WARNING: May cause serious injury to the person or even endanger the safety of life. CAUTION: May cause general injury to the person or damage to products or equipment.

  • Page 10: Optical Safety

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ ranged from 3000W to 12000W (depending on the product model). Either directly or indirectly being exposed to high power laser radiation will bring permanent damage to the eye or skin. Even though the...

  • Page 11: Other Safety Guidelines

    4) There are no user serviceable parts, equipment, or assemblies inside the product. All service and maintenance shall be performed and conducted by the Raycus engineer or authorized personnel. In order to prevent electric shock, DO NOT break the seal or remove the shell. Failure to comply with...

  • Page 12: Product Description

    Once users find that there is an abnormality in the external cabinet, please inform Raycus at once. Please double check if each listed content is inside the package; and contact Raycus as soon as possible if there is any unusual issue.

  • Page 13: Operation Environment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ laser emission. CAUTION: The fiber delivery cable and its connector are precise optic instrument, any vibration or impact to the fiber delivery cable or connector, twist or excessive bend will damage the product.

  • Page 14: Specifications

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 2) It is important to keep the fiber delivery cable connector clean, otherwise it will damage the product. 3) Please cap the fiber delivery cable connector when it is not in use. DO NOT touch the top lens of the connector at any time.
  • Page 15 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Max. Power 9 kW 11.5 kW 17.5 kW 23 kW 28.5 kW 34.5 kW Consumption Way to Control Serial Communication / AD Other Characteristics Includes casters Dimension and rings, 670×990×1160...

  • Page 16: Installation

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 3 Installation 3.1 Dimensions The mechanical dimensions of RFL-C3000XZ/C4000XZ/C6000XZ/C8000XZ/C10000XZ/ C12000XZ are shown as follow: 1) The dimensions of the RFL-C3000XZ/C4000XZ are shown in Figure 1 (taking RFL-C4000XZ as an example).
  • Page 17 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 1.b - Top and left side view of the product Figure 1 Dimensions of RFL-C3000XZ/C4000XZ Those two models of RFL-C3000XZ and C4000XZ share a same cabinet, henceforth the same dimensions of 670 ×...
  • Page 18 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 2.b -Top and left side view Figure 2 Dimensions of RFL-C6000XZ/8000XZ RFL-C6000XZ and C8000XZ share a same cabinet, and henceforth the same dimensions of 900 × 960 ×...
  • Page 19 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 3.b - Top and left side view Figure 3 Dimensions of RFL-C10000XZ/12000XZ Those two models of RFL-C10000XZ and C12000XZ share a same set of cabinet, and henceforth the same dimensions of 1200 ×...

  • Page 20: Installation Requirements

    4) If the fiber delivery cable lens is dirty, the lens must be cleaned well. It is forbidden to disassemble the protective lens by anyone other than staff of Raycus or Raycus authorized personnel, otherwise the warranty will be invalidated.
  • Page 21 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Users can use the four rings on the top of the product to carry the product or the four casters at bottom to move it. As Figure 6, and MUST check that the rings are firmly installed and that the casters are fully active before lifting the laser.

  • Page 22: Cooling Requirements

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 3.3 Cooling Requirements Table 3 Water cooling requirements Model C3000XZ C4000XZ C6000XZ C8000XZ C10000XZ C12000XZ Cooling Capacity ≥ 6 kW ≥ 8 kW ≥ 12 kW ≥ 16 kW ≥...

  • Page 23: Other Requirements

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 9) Maximum temperature of liquid: 45 ℃. 10) Minimum temperature of liquid: 5 ℃ above the saturated dew-point. 11) Additive to the liquid: satisfies the requirements of PH value and size of solid residual particles as above.

  • Page 24: Using The Product

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 4 Using the Product Please visit Raycus official website to download the latest Raycus Laser Control Software and its user manual as well. Website: http://www.raycuslaser.com 4.1 Front Panel Laser...

  • Page 25: Alarm Indicator

    4.2 Rear Panel 4.2.1 AC Input The socket for mains in. Please use only the enclosed power cord provided by Raycus. The socket features a protective cover and a lock. Please use the protective cover and lock when not using the product.
  • Page 26 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Air Conditioner Water Inlet Interfaces Outlet for Delivery Cable Water Inlet Breaker Filter AC Input Outlet Laser Source Figure 8.a - Rear panel (RFL-C3000XZ/C4000XZ) Air Conditioner Interfaces Water Inlet...

  • Page 27: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Air Conditioner Water Inlet Interfaces Outlet for Delivery Cable Breaker Water Inlet Filter AC Input Outlet for Laser Source Figure 8.c - Rear view of RFL-C10000XZ/C12000XZ Figure 8 View of RFL-C3000XZ - C12000XZ 4.3 Power Connection...
  • Page 28 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ a) C3000XZ/4000XZ b) C6000XZ power cord c) C8000XZ/C10000XZ/C12000XZ Figure 9 Power cords of different models Insert the plug at the end of the power cord into the “AC INPUT” socket on the rear panel. Notice that the plug is wrong-side proofing.
  • Page 29 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Table 4 Definition and parameter requirements of AC interface RFL-C3000XZ/C4000XZ Power Connector Pin Definitions and Parameters Pin Number Definition Diameter Color AC380V-L1 Brown AC380V-L2 Black AC380V-L3 Grey Protective Earth...

  • Page 30: Safety Xp2 24 Pin Interface

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ XP1: Hardwire XP2: Safety XP4: Analogue XP3: RS-232 XP2: Ethernet (RF-45) Figure 11 Control signal connectors 4.4.1 Safety XP2 24 Pin Interface The 24-pin hard wire interface, with remote control system power-on, remote main power power-on, and active and passive output of some lasers.

  • Page 31: Mode Signal

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ After pressing the current panel emergency stop, 11, 14 open circuit, otherwise for short circuit. Front panel emergency stop output 2, relay contact output, passive contact, electric current＜100mA, voltage＜30V；...

  • Page 32: Passive Laser-Emitting Indication And Main Power-On Indication

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 2) Passive Laser-Emitting Indication and Main Power-On Indication XP2's 3/4 laser emission indication, 15/16 is the main power supply output indication, the internal circuit diagram is shown in Figure 13.

  • Page 33: Power On The Remote-Control Board

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 16 Recommend wiring diagram 4) Power On the Remote-Control Board Figure 17 Recommended wiring diagram When the laser key switch on “REM”, it must be short-connected to the 8/9 pin main control board to power on.
  • Page 34 Raycus Laser Control System (Raycus House-made Software); 3) if the program number is 0000000 and Pin A6 is low and A3 is high, the laser emission is controlled by Raycus Laser Control System (Raycus House-made Software) Internal model...
  • Page 35 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Laser ready Output Indicate that the laser is ready for emission. Laser emitting Output Indicate that the laser is emitting. Internal mode Output Indicate that the laser is working in Internal mode.

  • Page 36: Xp3 Rs232 Interface

    User Guide of RFL-C3000XZ~RFL-C12000XZ 4.4.3 XP3 RS232 Interface The 9-pin serial interface is used for the communication between the laser and the Raycus Laser Control System. The definitions are shown in Table 7 as follows: Table 7 XP3 serial interface definitions Pin no.

  • Page 37: Interlocking

    User Guide of RFL-C3000XZ~RFL-C12000XZ 4.5 Interlocking Raycus XZ series models are designed with an interlocking function, which is a two-channel mechanism with output monitoring and manual/automatic reset. When the safety interlocking circuit is open, the safety circuit will disconnect the power of the optical module and then stop the laser emission.

  • Page 38: Operation Start-Ups Sequences

    NOTE: 1) Raycus high power continuous wave lasers are equipped with relative individual backpack air conditioner, turn on the switch, the air conditioning will then begin to work. 2) When the working environment temperature and relative humidity of the laser are in the dew point...

  • Page 39: Control Mode Selection

    User Guide of RFL-C3000XZ~RFL-C12000XZ 5 Control Mode Selection Raycus high power continuous lasers provide two control modes, ON Mode and REM Mode, respectively. Users can choose their needed mode by turning the key on the front panel to the corresponding position.
  • Page 40 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Send “DEC” through communication, or click the button on the host computer software； The communication sends “DLE”, or the host computer software clicks the button ； The communication sends “EEC”, or the host computer software clicks the button；...

  • Page 41: On Mode

    When the AD mode is enabled, the power of the laser is determined by the analog voltage of 1 or 2 feet of the XP4; if the AD mode is not enabled, the power of the laser can be set by the Raycus Laser Control System or by sending the “SDC 80”...

  • Page 42: Ad Mode

    Pin 1 and Pin 2 of the XP4 port. When the Pin A6 of the XP1 port is set low or suspended, the laser emission power is set by the Raycus Laser Control System or by sending command (“SDC80”) directly.

  • Page 43: Laser Wiring Mode And Operation Steps

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 6 Laser Wiring Mode and Operation Steps 6.1 Internal Control in ON Mode Figure 20 Key switch at “ON” position software mode wiring diagram Operation method: 1) Turn the knob switch on the rear panel to “ON”;...
  • Page 44 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 6.2 Laser Operating in External Control Mode Figure 21 Wiring diagram of power internal and external control of laser emission by MODE Operation method: 1) Turn the knob switch on the rear panel to “ON”;...

  • Page 45: Signal

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 6.3 In ON Mode, the Laser Emission Power is Externally Controlled by Analog Signal Figure 22 In ON mode, the power and laser emission controlled by analog wiring diagram Operation method: 1) Turn the knob switch on the rear panel to “ON”;...

  • Page 46: Laser Operating In Programming Mode

    8) Start waveform at the rising edge of MOD signal. NOTE: The high-level time of MOD must be greater than the program running time. If MOD gives a falling edge in advance, the Raycus Laser Control System will display that the laser program is abnormally terminated.

  • Page 47: Set The Power Analog Quantity In Rem Mode To Control The Laser Emission

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 6.5 Set the Power Analog Quantity in REM Mode to Control the Laser Emission Figure 24 REM mode power and laser emission are externally controlled wiring diagram Operation method: 1) Turn the knob switch on the rear panel to “ON”;...

  • Page 48: Power Communication Setting In Rem Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 68 Interface of empty all waveform stored in the current laser waveform mode 8.13.4 Edit Waveform Waveform editing when the laser is working in waveform mode is shown as Figure 69 ~ 73.

  • Page 49: Programming Mode In Rem Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ Figure 71 Step 3: Enter the parameters and click “Save” Figure 72 Step 4: After editing all commands, click “Write Laser” Figure 73 Step 5: New waveform number will turn green when users re-click the “Refresher List”...
  • Page 50 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C3000XZ~RFL-C12000XZ 0～65000 (ms) 0～65000 W Change power to 2 in time 1 Change power to 2 in power change 0～65000 (W/ms) 0～65000 W ratio 1 Wait sync Null signal low level...

  • Page 51: Rs232 And Internet Communication Commands

    Raycus guarantees the products with material and technical problems and guarantees that they meet the specifications under normal use. Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems.
  • Page 52 User Guide of RFL-C3000XZ~RFL-C12000XZ NOTE: Raycus reserve the rights to make modifications in the design or constructions of any model of our products at any time without incurring any obligation to make changes or install the same modifications on the units previously purchased and delivered.

This manual is also suitable for:

Rfl-c3000xzRfl-c4000xzRfl-c6000xzRfl-c8000xzRfl-c10000xzRfl-c12000xz

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