Raycus RFL-C2000S-HP User Manual
Raycus RFL-C2000S-HP User Manual

Raycus RFL-C2000S-HP User Manual

Continuous-wave fiber laser

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Continuous-Wave Fiber Laser
User Guide
适用机型: RFL-C2000S-HP
RFL-C3000S-HP
RFL-C4000S-HP
RFL-C6000S-HP
Wuhan Raycus Fiber Laser Technologies Co., Ltd
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Summary of Contents for Raycus RFL-C2000S-HP

  • Page 1 Continuous-Wave Fiber Laser User Guide 适用机型: RFL-C2000S-HP RFL-C3000S-HP RFL-C4000S-HP RFL-C6000S-HP Wuhan Raycus Fiber Laser Technologies Co., Ltd...
  • Page 2: Table Of Contents

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP TABLE OF CONTENTS 1. Safety Information ........................4 1.1 Symbols Used in this User Guide ..................4 1.2 Laser Classification ......................4 1.3 Safety Labels ........................4 1.4 Optical Safety ........................6 1.5 Electrical Safety ........................ 6 1.6 Other Safety Rules ......................
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP 6.Warranty, Return and Maintenance ..................56 6.1 General Warranty ......................56 6.2Limitations of Warranty ....................56 6.3Service and Repair ......................57 6.4 Scrapping Requirements ....................57...
  • Page 4: Safety Information

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP 1 Safety Information Thank you for choosingRaycus fiber laser. This User Guide provides important safety, operation, warranty and other information. Please read it carefully before you use this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.
  • Page 5 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP Figure 1 Safety labels Laser safety labels include safety warning, laser output head warning, product certification, and product nameplate. The detailed description of the security identifier is as follows: Table 1 Specifications of Safety Labels...
  • Page 6: Optical Safety

    There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed by Raycus. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this...
  • Page 7: Product Description

    Please refer to package accessories in the packing box. Unpacking and inspections Raycus fiber laser is delivered with the specially designed package to offer the fiberlaser maximal safety. Nevertheless, in order to prevent the occurrence of unpredictable circumstances during the transportation, please inspect all packaging once receiving the delivery. If you find any evidence of mishandling or damages, please keep the damaged material and contact the shipping agent and Raycus immediately.
  • Page 8: Operation Environment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP Take extra care when removing the unit from the package and make sure the fiber optic cable stays away from any possible collision and vibration. Please do NOT distort, bend or pull the output cable when unpacking the device;...
  • Page 9: Attentions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP  Do not expose this product to high humidity (humidity>95%)  Do not allow this product to operate at a temperature below the ambient dew point. (As shown in Table 3)
  • Page 10: Specifications

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP-RFL-C6000S-HP 2.6 Specifications Table 4 Product Specifications RFL-C2000S- RFL-C3000S- RFL-C4000S- RFL-C6000S- Model Test Conditions Optical Characteristics 2100±100 3100±100 4100±100 6100±100 Output Power(W) CW/Modulated Operation Mode Random Polarization Power Range(%) 10~100 Emission Wavelength Nominal Output 1080±5...
  • Page 11: Installation

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 3 Installation 3.1 Dimensions Figure 2 shows the external dimensions of the RFL-C2000S-HP/RFL-C3000S-HP/ RFL-C4000S-HP/ RFL-C6000S-HP.(take C4000S as an example) Figure 2 (a) Front view (Unit: mm) Figure 2 (b) Rear view (unit: mm)
  • Page 12: Size And Installation Of Output Optical Cable

     Before installing the output cable in the processing head, the lens of the output cable must be inspected. If the lens is dirty, it must be cleaned.  It is forbidden to disassemble the output lens by anyone other than Raycus, otherwise the warranty will be invalid. ...
  • Page 13 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP RFL-C2000S RFL-C3000S- RFL-C4000S- RFL-C6000S Model Cooling capacity W >7500 >10000 >15000 >5000 Minimum flow rate L/min Max. input pressure Bar Water pipe size inner diameter mm Cooling system water 22±1...
  • Page 14 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 8) The water cooler needs to be equipped with a filter cartridge with a particle size of less than 100um. 9) Maximum cooling water temperature: 45°C. 10) Minimum cooling water temperature: greater than 5°C above the saturation dew point temperature.
  • Page 15: Installation Considerations

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 3.4 Installation considerations a) Place the laser horizontally in a suitable position and make the necessary fixings. b) Before powering up the laser, please check that the laser power supply voltage is stable (see Table 4 for laser models and corresponding power supply voltages) and that the grounding wire is good.
  • Page 16: Guiding

    4 Guiding Please use the new version of the Raycus software and the instruction manual for the Raycus software. 4.1 Front panel Figure...
  • Page 17: Rear Panel

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 4 Front Panel of RFL-C6000S-HP fiber laser LASER:Emission indicator, laser out light Laser red light on. POWER:Control power indicator, white light indicates that the control system is on.
  • Page 18 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 5 Rear Panel of RFL-C6000S-HP Fiber laser WATER : The water pipe interface, inlet and outlet are connected to the inflow and outflow of cooling water respectively, please connect this interface to the PU pipe of the corresponding outer diameter size according to the laser model (see Table 5 for laser model and corresponding water pipe size).
  • Page 19: Power Connections

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.3 Power connections  Before connecting AC power, verify that the laser model and the supplied AC power supply are the same as those listed in Table 2 or Table...
  • Page 20 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 6 CTRL-INTERFACE Schematic Table 7 Definition of the 24-pin interface for laser control Typical Signal Signal Signal Name Signal Type Response Description Level Drive Time Interlock Ch1A According to "EN954-1"...
  • Page 21 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Input 24Vdc Return for signal on Modulation- Return pin 15 Positive edge turns On Digital 5- 24 red guide laser in Guide Control 6 mA 120ms Input Guidelaser external...
  • Page 22 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP  The Interlock interface shall not be connected to the active signal, otherwise the interface will be damaged and the laser will alarm; After all interlocks are closed, short circuit CTRL INTERFACEpin10 ...
  • Page 23 RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 7 IP Settings on PC Side After the IP setting is completed, open the Raycus software, and the connection status in the corresponding text box on the Raycus softwaremenu shows: connected, indicating that the micro-controller program runs normally and the communication connection is normal. The...
  • Page 24 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 8 Main menu of normal communication connection 4.4.3 RS232 and INTERNET communication command 4.4.3.1 Port configuration RS-232 configuration as below: Baud rate: 9600, data bit: 8, stop bit: 1, no parity bit and no flowcontrol.
  • Page 25 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP the product receives a string with a "carriage return" character, but the command is invalid, it will return "BCMD\r". c) For easy identification, all commands are uppercase letters, but in fact, this product does not distinguish between uppercase and lowercase letters.
  • Page 26 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Start Emission Send:“EMON\r” EMON – Turn on the laser (or enable it) Return:“EMON\r” Main Power OFF Send:“MPWROFF\r” MPWROFF – Turn off the main power Return:“MPWROFF\r” Main Power ON Send:“MPWRON\r”...
  • Page 27 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Send:“RPRR\r” RPRR Read Pulse Repetition Rate Return:“RPRR:10\r” (Pulse Repetition Rate 10Hz) Send:“RBT\r” Read Board Temperature Return:“RBT:36.6\r” Send:“RPW\r” Read Pulse Width Return:“RPW:5.5\r” (Pulse Width is 5.5ms) Send:“RCT\r” Read Laser Temperature Return:“RCT:34.5\r”...
  • Page 28 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Send:“BGM\r” Other Commanderror Return:“BCMD\r” Read device status – Read the product status. The return value is 32Bit digital information. The meanings of each bit are as follows (undefined or "reserved" bits can be...
  • Page 29 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 1-The laser is emitting beam 0-Gate Mode Disabled Bit 16 1-Gate Mode Enabled Reserved Bit 17 Reserved 0-External enable mode=off Bit 18 1-External enable mode=on 0-Normal Bit 19...
  • Page 30: Laser Installation Sequence

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.5 Laser installation sequence a) Take out the lasercarefully and move it to the installation position; b) Remove the protective cap of the outputcable head, and use strong light to check whether the lens at the output end has dust.
  • Page 31 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 9 Raycus software control menu Table 11 Description of the main status display area of the laser Power [%] display of the currently set power percentage Power[kW]...
  • Page 32 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Table 12 Description of laser working status display Red - indicates that the emergency stop button on the front panel of the laser is pressed Emergency Gray - Indicates that the emergency stop button on the front panel of the laser has been reset C3000S-C4000S-C6000S HP don’t have this function...
  • Page 33 4.7.3 “About”Menu The laser time, model, serial number, main control serial number, key version number and system information are displayed in the about menu, and the Raycus software reads it once from the main control module when the “About”menu is opened.
  • Page 34 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 11 “About” menu 4.7.4 Select language In the language selection menu, you can set the language used by the software. After selecting the language and clicking OK, the software will automatically convert the content displayed in the software to the language without restarting the software.
  • Page 35 The laser lock time is Raycus ’ time-limited lock for integrators, and the lock time is for integrators to end customers. time-limited lock. On the authorization menu, only the authorization code of Raycus can be set, and the function of calculating the authorization code is implemented in the server, which has nothing to do with the Raycus software.
  • Page 36 Debugging mode: On the basis of the diagnostic mode, the debugging mode adds a parameter setting menu, an encryption mode that only Raycus engineers can enter. Diagnosis mode: When the laser fails and needs to be diagnosed remotely, or the integrator needs to know more status information of the laser, it can enter the diagnosis mode.
  • Page 37 AP mode: the laser is a WiFihot-spot (hot-spot name and password can be configured), after the mobile phone is connected to the laser WiFi hot-spot, you can use the Raycus mobile APP to view the real-time status of the laser;...
  • Page 38 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 15 Main control module system parameter menu 4.7.8 ACDC module The ACDC module page contains the relevant status information of the ACDC module, and the refresh interval of the status information does not exceed 100ms.
  • Page 39 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 16 ACDC module menu 4.7.9 DCDC module The DCDC module page contains the relevant status information of the DCDC module, and the refresh interval of the status information does not exceed 100ms.
  • Page 40: Control Mode Selection

    Table 15 External enable settings External enable Laser enable The Positive edge of pins 18 and 20 of INTERFACE 24 pins The laser enable button of the Raycus software or the communication command "EMON/EMOFF" c) External emit laser Table 16 External enable settings...
  • Page 41 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP The Positive edge of pins 15 and 16 of INTERFACE 24 pins The laser emission button or communication command of the Raycus software“EMON/EMOFF” 4.8.1 Full external control mode control mode wiring diagram (external...
  • Page 42: Red Guide Beam Control

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.8.2 Control Sequence Diagram Figure 19 Control Timing Diagram 4.9 Red guide beam control Table 17 Red guide beam external control mode Red guide beam external control 17 pin of INTERFACE: Positive edge - turn on the red guide beam;...
  • Page 43: Laser Power Slow Rise And Fall Mode

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.10 Laser power slow rise and fall mode Figure 20 Slow rise and fall parameter menu In the slow rise and fall setting, if any parameter is not 0, the laser will automatically enter the rise and fall mode, and if all the rise and fall parameters are 0, the rise and fall mode will be automatically turned off.
  • Page 44 When the current program number of the laser is not 0, the laser is running in programming mode. Please use the Raycus software provided by Raycus to edit the waveform, and select the pre-running program number. The output waveform of the laser is determined by the edited waveform.
  • Page 45 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 22 Check the display programming mode menu Figure 23 Programming mode menu...
  • Page 46 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.11.3 View the number of waveform Figure 24 View the number of waveform bars Click the "Refresh program list" button, the software will automatically list the number of waveform that have been saved, green indicates that this item has a program, and white indicates that this item is empty.
  • Page 47 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.11.4 View waveform content Figure 25 View waveform content Click the waveform number to be read with the left mouse button, and the program will automatically list the original waveform list.
  • Page 48 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.11.5 Clear all waveform Figure 26 Clear the waveform Click the program number that needs to be cleared, click "Clear", and then click "Write to Laser", the software will clear the waveform stored in the current laser.
  • Page 49 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 4.11.6 Edit waveform First left click on the pre-edited waveform number: Figure 27 Edit waveform Select Command under Command Type, then write the command and click Add.
  • Page 50 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 28 Select command The command just now appears in the program list on the left. After editing all the commands, click "Write to Laser".
  • Page 51 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP Figure 29 Waveform written successfully Click "Refresh program list" again, and the newly added waveform number will turn green, indicating that the writing is successful. Click the program number, it will show that the read is successful: 4.11.7 Command interpretation...
  • Page 52: Steps Of Close

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP WAIT Wait time 0-65000ms(int) The number of The number of times the GOTO 0-99 line 0-10000 times to jump to loop jumps to the line that row number...
  • Page 53: Common Alarms And Handling Measures

    Connect to the computer and turn on the Raycus software, all alarm states of the laser can be displayed on the Raycus software menu, as shown in Figure 30. The laser will alarm when the internal temperature of the laser is abnormal, the power is abnormal, the scattered light is abnormal, the power supply is abnormal, the condensation is abnormal, the flow is abnormal, etc.
  • Page 54: Alarm Handling

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide RFL-C2000S-HP /RFL-C3000S-HP /RFL-C4000S-HP/RFL-C6000S-HP 5.1 Alarm Handling Typical laser alarm descriptions and possible solutions are as follows: Table 20 Laser alarm description and possible solutions Alarm type alarm description and possible solutions...
  • Page 55 ACDCAlarm Possible solutions: (Power alarm) Check whether the input AC voltage is normal, restart the laser to try if input AC voltage is normal, and contact Raycus if the alarm continues to occur.
  • Page 56 The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to selectively repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.
  • Page 57 All repaired or replacement products must be placed in the original packaging box provided by Raycus, otherwise Raycus will have the right not to repair any product damage caused by the package. When you receive Raycus products, please check whether the products are intact and undamaged in time, and contact the carrier or Raycus in time if there is any problem.

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Rfl-c3000s-hpRfl-c4000s-hpRfl-c6000s-hp

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