Table Of Contents - Festo CPV -VI Series Manual

Table of Contents

Contents And General Instructions3
Table Of Contents5
Designated Use7
Target Group8
Notes On The Use Of This Manual8
Service8
Variants Of The Cpv Valve Terminal9
Manuals On The Cp System10
Manuals On The Spc200 Smart Positioning Controller11
Important User Instructions12
Danger Categories12
Marking Special Information13
List Of Abbreviations14
Product−Specific Terms And Abbreviations15
Sysytem Summary17
Description Of Variants19
Description Of Components22
Sizes Of The Cpv Valve Terminals22
Max Number Of Sub−Bases Cpv Terminals With As−Interface Connection22
Identification Code23
Pneumatic Components23
Valve Extension 5/3G (Only Cpv10/14)24
Identification Codes Of The Pneumatic Components24
Flow Control Valve Or One−Way Flow Control Valve Extension25
Vacuum Generator Plates25
Separator Plate26
Relay Plate26
Pneumatic Multipin27
Mounting Holes27
Overview Of Components28
Components Of The Cpv Valve Terminal28
Supplementary Components Of The Cpv Valve Terminal29
Connecting, Display And Operating Elements30
Electrical Connecting/Display Elements Of Cpv Valve Terminal Ic31
Electrical Connecting/Display Elements Of Cpv Valve Terminal With Mp32
Electrical Connecting/Display Elements Of Cpv Valve Terminal With Cp33
Electrical Connecting/Display Elements Of Cpv Terminal With As34
Fitting35
Cpv Valve Terminal With Individual Tubing37
Fitting Variants37
Itting Onto A Wall38
Type Of Mounting38
Fastening Profile Sections For Fitting Onto A Wall38
Fitting Onto A Wall, Tightening Torques39
Connecting The Cpv Valve Terminal40
Type Of Mounting Rear40
Type Of Mounting Top40
Dimensions Of The Fastening Holes41
Dimensions Of The Wall Cut−Outs42
Fitting Onto A Hat Rail43
Holes For Wall Fitting43
Hat Rails44
Hat Rail Adapter, Tightening Torques44
Fitting The Valve Terminal On A Hat Rail45
Fitting Onto A Stand46
Position Of The Fastening Holes46
Mounting On A Stand, Fastening Screws47
Fitting The Cpv Valve Terminal To The Simatic Et200X48
Preparing For Fitting Onto The Simatic Et200X49
Fitting The Cpv Valve Terminal Onto The Siemens Simatic Et200X50
Cpv Valve Terminal With Pneumatic Multipin51
Fitting The Pneumatic Multipin52
Diameter Of The Fastening Holes And Screw Size52
Dimensions Of Wall Cut−Out For Pneumatic Multipin53
Fitting The Pneumatic Multipin (Rear Side)55
Hole Dimensions For Rear Fitting55
Fitting The Cpv Valve Terminal To The Pneumatic Multipin56
Fitting The Valve Extensions57
Fitting The Identifier Support58
Fitting The Manual Override Cover59
Installation61
Preparing The Compressed Air63
Operation With Non−Lubricated Compressed Air63
Operation With Lubricated Compressed Air64
Setting The Lubricator64
Checking The Lubricator Setting65
General Connecting Methods66
Laying The Tubing66
Basic Information67
Fitting The Tubing67
Auxiliary Pilot Air68
Internal Pilot Air69
External Pilot Air69
Connecting The Supply And Work Lines71
Sizes Of The Pneumatic Connections72
Cpv Valve Terminal72
Common Lines With Non−Return Valves73
Pressure Zones Of The Cpv Valve Terminals74
Vacuum/Low Pressure Operation74
Connecting The Electric Cables76
Earthing The Cpv Valve Terminal77
Earthing Connections On The Cpv Valve Terminal77
Connecting Current−Consuming Devices To The Relay Plate78
Fitting The Relay Output Sockets78
Cpv Valve Terminal With Ic Connection79
Address Assignment Of The Valves79
Fitting The Individual Connecting Sockets80
Cpv Valve Terminal With Multipin Or As−Interface Connection81
Cpv Valve Terminal With Cp Connection81
Cpv Valve Terminal With Direct Connection81
Commissioning83
General Instructions85
Before Commissioning85
Valve−Cylinder Combination With Slow Increase In Pressure87
Testing The Valves88
Effects Of Slow Start−Up Pressurization88
Commissioning Variants88
Checking The Valve Functions89
Manual Override89
Designs Of Manual Override90
Assignment Of Manual Overrides To The Pilot Solenoids90
Checking The Valve−Cylinder Combination91
Carrying Out The Test91
Non−Locking Actuation Of The Manual Override92
Locking Actuation Of The Manual Override94
Eliminating Faults95
Impairment Of Function95
Function Impairment Of The Pneumatic System95
Led Display Of The Valves97
Pneumatic Operating States97
Led Assignment98
Led Display Of The Relays99
Meaning Of The Led Display99
Led Assignment Of Relay Plate100
Maintenance And Conversion101
Cleaning/Replacing The Large Surface−Mounted Silencer103
Tightening Torques For Large Surface−Mounted Silencer103
Fitting/Removing Cpv Valve Terminal Components104
Compatibility List Of Valve Location Components105
Removing Components From Valve Locations106
Loosen The Electrical Connections106
Note The Following With The Ic Connection106
Remove The Cpv Valve Terminal From The Fastening Surface107
Remove The Components108
Removing The Valves108
Position Of The Tie Rods109
Fitting Components In Valve Locations110
Position And Designation Of Seals With Pneumatic Spring Valves111
Position Of The Flat Seal On The Electrical Sub−Base113
Flat Seal114
Fitting The Cpv Valve Terminal115
Fitting The Pneumatic And Electrical Connections115
Conversion From Non−Locking To Locking Manual Override116
Safety Clip For The Manual Override116
Converting The End Plates117
Conversion To Internal Or External Auxiliary Pilot Air119
Conversion To Individual Tubing/Central Tubing120
Conversion Of The Cpv Valve Terminal To Two Pressure Zones121
Converting The Cpv Valve Terminal To A Variant With Different Electrical Connections122
Cpv Valve Terminals With Mp, As−Interface, Di And Cp Connections123
Technical Appendix125
A. Technical Appendix126
A.1 Technical Specifications127
Technical Specifications Weight Of The Cpv Valve Terminal129
Technical Specifications Medium And Pressure Ranges130
Specifications Rated Flows, Valve Switching Times And Connection Sizes131
Technical Specifications Electric Components133
A.2 Accessories134
Summary Of Components137
B. Summary Of Components138
Overview Valve Sub−Bases With 2/2−Way Valves139
B.1 Overview Of Valve Sub−Bases And Vacuum Generator Plates139
Overview Valve Sub−Bases With 3/2−Way Valves140
Overview Valve Sub−Bases With 5/2−Way Valves141
Overview Valve Sub−Base Or Function (5/3−Way Valves)142
Overview Vacuum Generator Plates143
Position Of End Plate Part Number144
B.2 Overview Of End Plates144
Overview End Plate Identification145
End Plates For Internal Auxiliary Pilot Air147
End Plates With Large Surface−Mounted Silencer148
End Plates For External Auxiliary Pilot Air149
End Plate Pairs For Internal Auxiliary Pilot Air/Pneumatic Multipin151
C. Index158
C.1 Index159