Festo CPV-VI Series Manual
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Festo CPV-VI Series Manual

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Compact performance
Pneumatics
Manual CPV
CPV valve terminal
Type CPV...-VI
Manual
165 200
en 0005e

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Summary of Contents for Festo CPV-VI Series

  • Page 1 Compact performance Pneumatics Manual CPV CPV valve terminal Type CPV...-VI Manual 165 200 en 0005e...
  • Page 3 ....... . . 165 200 E (Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 2000) Internet: http://www.festo.com...
  • Page 4 Contents and general instructions Festo P.BE-CPV-EN en 0005e...

  • Page 5: Table Of Contents

    ........3-14 Festo P.BE-CPV-EN en 0005e...
  • Page 6 ............Festo P.BE-CPV-EN en 0005e...

  • Page 7: Intended Use

    Intended use The CPV valve terminals described in this documentation are intended exclusively for controlling pneumatic actuators. They may only be used in conjunction with devices and com- ponents recommended or permitted by Festo as follows: – as intended –...

  • Page 8: Notes On These Instructions

    Information on further CP modules, as well as basic informa- tion which must be observed in conjunction with the higher- order system, can be found in the appropriate manuals for the relevant module/system. The following tables contain a summary: Festo P.BE-CPV-EN en 0005e...
  • Page 9 CPA or CPV sioning CP I/O mod- nosing related to the valve terminals ules b b b b node used. Fig. 0/1: Manuals on the CP system Festo P.BE-CPV-EN en 0005e...
  • Page 10 User manual CPA valve terminal, CP modules, pneumatics electronics Type P.BE-CPV-... Type P.BE-CPEA-... Contents Information on the CPV Information on the CP valve terminals I/O modules Fig. 0/2: Manual for the SPC200 VIII Festo P.BE-CPV-EN en 0005e...

  • Page 11: Important User Instructions

    In addition, the following pictogram marks passages in the text which describe activities involving electrostatically sensi- tive components: Electrostatically sensitive components: Incorrect handling may result in damage to the components. Festo P.BE-CPV-EN en 0005e...
  • Page 12 Pictograms Information: Recommendations, tips and references to other sources of information. Accessories: Information on necessary or useful accessories for the Festo product. Text markings The bullet denotes activities which can be carried out in any sequence. 1. Figures denote activities which must be carried out in the order specified.

  • Page 13: Index Of Abbreviations

    - with micro valve plates (CPV10), CPV14; - with mini valve plates (CPV14), CPV18 - with midi valve plates (CPV18), CPV valve terminal CPV valve terminal (type 10) for field bus systems or with IC, MP, DI or AS-i connection Festo P.BE-CPV-EN en 0005e...
  • Page 14 Plate with generator for creating vacuum (with or without reject pulse) Valve manifold Basic unit with valve plates, vacuum generator plates, separator plates, blanking plates, relay plates and end plates Valve plate Plate with single or double-solenoid valves Festo P.BE-CPV-EN en 0005e...

  • Page 15: System Summary

    System summary Chapter 1 Festo P.BE-CPV-EN en 0005e...
  • Page 16 ........Festo P.BE-CPV-EN en 0005e...

  • Page 17: Description Of Variants

    1. System summary Description of variants Festo assists you with your automation task at the machine level with valve terminals. The modular structure of the CP system enables you to optimally incorporate the CP valve terminals and I/O modules in your machine or system.
  • Page 18 CPV valve terminal with The CPV valve terminal with CP connection is available with CP connection 4, 6 or 8 valve locations. Connection to the higher-order field bus node is made via specially manufactured CP cables. Festo P.BE-CPV-EN en 0005e...
  • Page 19 Honeywell SDS – Interbus local bus (only in sizes CPV10/14) – Profibus DP, Festo field bus, ABB CS 31, Klöckner-Moeller SUCOnet K These valve terminals can be connected directly to the ap- propriate field bus. These CPV valve terminals are available with 4 or 8 valve plates, depending on the field bus system.

  • Page 20: Description Of Components

    Description of components Sizes of the CPV valve terminals The CPV valve terminals are available in the following sizes: CPV10; 10 mm Micro valves CPV14; 14 mm Mini valves CPV18 18 mm Midi valves Festo P.BE-CPV-EN en 0005e...
  • Page 21 Separator plates Exhaust channel (3/5) and compressed air channels (1,11) blocked Compressed air channels (1, 11) blocked Blanking plate Plate without valve function for reserving a valve location Relay plate Plate with two electrically isolated relays Festo P.BE-CPV-EN en 0005e...
  • Page 22 Ident code G (two 2/3-way valves in basic position blocked), a function “Rest position closed” is achieved. Further information on the 5/3G valve actuator can be found under “Fitting the valve actuators” in chapter 2 and under “General instructions” in chapter 4. Festo P.BE-CPV-EN en 0005e...
  • Page 23 – plate with switchable vacuum generator and additional 2/2-way valve for generating the reject pulse Further information on the vacuum generator plates can be found under “Vacuum generator plates” in chapter 3. Festo P.BE-CPV-EN en 0005e...
  • Page 24 Each relay plate has two relays for controlling two electrically isolated outputs. Adapter plug for holding current reduction This plug for the CPV valve terminals with IC connection serves for current reduction. The current is reduced by 50% after approx. 20 ms (holding current). 1-10 Festo P.BE-CPV-EN en 0005e...
  • Page 25 With this variant for fitting on a floor or on a wall the fastening holes are in the assembly step. Pneumatic multipin (without step) Pneumatic multipin (with step) Mounting holes Fig. 1/2: Variants of the pneumatic multipin 1-11 Festo P.BE-CPV-EN en 0005e...
  • Page 26 Relay plate (only CPV10/14 valve ter- Valve plates fitted with single-solenoid, minals with CP connection) double-solenoid or vacuum valves Left-hand end plate (designs see Ap- pendix B “Summary of end plates”) Fig. 1/3: Components of the CPV valve terminal 1-12 Festo P.BE-CPV-EN en 0005e...
  • Page 27 CPV10/14 CPV10/14), flow control valve or one- adapter plug with current reduction for way flow control valve) CPV valve terminals with IC connection Fig. 1/4: Supplements to the CPV valve terminal 1-13 Festo P.BE-CPV-EN en 0005e...
  • Page 28 Fig. 1/5: Pneumatic connecting, display and operating elements on the CPV valve ter- minal Instructions on the electrical connecting and display elements of the CPV valve terminals with direct connection can be found in the relevant electronics manual. 1-14 Festo P.BE-CPV-EN en 0005e...
  • Page 29 Ready-to-use cable with socket for Terminal lugs on pilot solenoid coil 14 individual connection (per pilot sole- noid), can be turned 180°. Fig. 1/6: Electrical connecting and display elements on the CPV valve terminal with IC connection 1-15 Festo P.BE-CPV-EN en 0005e...
  • Page 30 4 valves, 25-pin for ter- the pilot solenoids minals with 6 or 8 valves) Earth connection Identification label Fig. 1/7: Electrical connecting and display elements on the CPV valve terminal with MP connection 1-16 Festo P.BE-CPV-EN en 0005e...
  • Page 31 Identification label cable Yellow LED, Signal status displays of Earth connection the relays Green LED, Status display of the CP connection Fig. 1/8: Electrical connecting and display elements on the CPV valve terminal with CP connection 1-17 Festo P.BE-CPV-EN en 0005e...
  • Page 32 (only CPV..-GE-ASI-..E..A-...) Identification label Green LED status displays of the inputs, (only CPV..-GE-ASI-..E..A-...) AS-i bus socket with yellow bus cable Fig. 1/9: Electrical connecting and display elements on the CPV valve terminal with AS-i connection 1-18 Festo P.BE-CPV-EN en 0005e...

  • Page 33: Fitting

    Fitting Chapter 2 Festo P.BE-CPV-EN en 0005e...
  • Page 34 Fitting the manual override cover ........2-23 Festo P.BE-CPV-EN en 0005e...

  • Page 35: Cpv Valve Terminal With Individual Tubing

    Please note If vibrations occur which exceed the following values: – 0.15 mm path at 10-58 Hz – 2 g acceleration at 58-150 Hz use the wall or floor fittings for the CPV14 or CPV18 valve terminals. Festo P.BE-CPV-EN en 0005e...

  • Page 36: Fitting Onto A Wall

    (only CPV10/14 with IC connection) Fitting kits (consisting of 2 profiles and 4 self-boring screws): CPV10/14-VI-BG-RWL (narrow profile) CPV10-VI-BG-ET200X CPV10/14-VI-BG-RWL-B (broad profile, long hole) CPV18-VI-BG-RW (broad profile, long hole) CPV14-VI-BG-ET200X Fig. 2/1: Possibilities for fitting onto a wall Festo P.BE-CPV-EN en 0005e...
  • Page 37 Type of fitting from the front self-boring screw tightening torque self-boring screw tightening torque CPV10/14 M4 x 10 1.5 Nm M3 x 18 1.5 Nm ± 0.2 Nm CPV18 M5 x 10 4 Nm – – Festo P.BE-CPV-EN en 0005e...
  • Page 38 Make sure that there is sufficient space to connect the supply cables and tubing. For front fitting, you will require a suitable spacer or cut-out section of the wall for the electrical connections (see fig. 2/3). Festo P.BE-CPV-EN en 0005e...
  • Page 39 – dimensions 1 for CPV valve terminal with MP, CP or AS-i connection (without inputs/outputs) – Dimensions 2 for CPV10/14 valve terminals with IC connection) 2) Values in brackets for CPV14 Fig. 2/3: Dimensions of the fastening holes Festo P.BE-CPV-EN en 0005e...
  • Page 40 20 mm +3 120 mm 120 mm Cut-out section of wall if spacers are not used. Spacer 1) depends on the design of the electrical connecting sockets Fig. 2/4: Dimensions of the cut-out section of the wall Festo P.BE-CPV-EN en 0005e...

  • Page 41: Fitting Onto A Hat Rail

    Fitting kit CPV10/14-VI-BG-NRH-35- – CPV18 valve terminal: Fitting kit CPV18-VI-BG-NRH-35 Both fitting kits consist of 2 brackets, 2 or 4 self-boring M4x10 screws (CPV10/14) or M5x10 (CPV18) and 2 M4x10 screws with clamping elements and springs. Festo P.BE-CPV-EN en 0005e...
  • Page 42 CPV10/14 valve terminals, make sure that the fixing bolts grip into the groove in the CPV valve terminal. CPV valve self-boring screw tightening torque terminal CPV10/14 M4x10 1.5 Nm CPV18 M5x10 4 Nm 2-10 Festo P.BE-CPV-EN en 0005e...
  • Page 43 Fig. 2/5: Fitting the valve terminal onto a hat rail Hang the CPV valve terminal onto the hat rail. Fasten the CPV valve terminal on both sides with the hat-rail clamp- ing unit to prevent it from tilting or sliding. 2-11 Festo P.BE-CPV-EN en 0005e...

  • Page 44: Fitting On The Floor

    66 mm 87 mm 4 mm 5 mm 8.1 mm 10 mm x number of 14 mm x number of 18 mm x number of plates plates plates Fig. 2/6: Position of the fastening holes 2-12 Festo P.BE-CPV-EN en 0005e...
  • Page 45 M4 x 45 socket head screws or M4 x 50 or M6 x 65 End plates Fastening bracket Fig. 2/7: Position of the fastening holes Screw the CPV valve terminal onto the connecting surface or fastening bracket. 2-13 Festo P.BE-CPV-EN en 0005e...

  • Page 46: Fitting The Cpv Valve Terminal To The Simatic Et 200X

    Proceed as follows: 1. The fastening is already fitted to the CPV valve terminal. Make sure that the flat seal is placed correctly over the terminal lugs and the centring bolt between the lugs (see Fig. 2/8). 2-14 Festo P.BE-CPV-EN en 0005e...
  • Page 47 – centring pins in the appropriate holes – Do not bend the terminal lugs. Screw the valve terminal and the pneumatic interface module tight on the mounting surface with four screws (see diagram). 2-15 Festo P.BE-CPV-EN en 0005e...
  • Page 48 When refitting the CPV valve terminal on the pneumatic interface module, S replace the flat seals on the following CPV valve ter- minals if they have been operated in a dirty environ- ment. - Type CPV10-GE-8 - Type CPV14-GE-8 2-16 Festo P.BE-CPV-EN en 0005e...

  • Page 49: Cpv Valve Terminal With Pneumatic Multipin

    Use here the holes running diagonally through the pneumatic multipin. The mounting holes running vertically through the pneumatic multipin are covered by the surface silencer. 2-17 Festo P.BE-CPV-EN en 0005e...
  • Page 50 (see table). Pneumatic multipin Pneumatic multipin (without step) (with step) CPV10/14 CPV18 CPV10/14/18 4.5 mm 5.5 mm 6.5 mm Fig. 2/10: Diameter of the fastening holes and screw size 2-18 Festo P.BE-CPV-EN en 0005e...
  • Page 51 14 mm x number of 18 mm x number of plates plates plates 31.5 mm 38.3 mm 54 mm Diameter 4.3 mm Diameter 4.3 mm Diameter 5.5 mm Fig. 2/11: Dimensions of wall cut-out for pneumatic multipin (without step) 2-19 Festo P.BE-CPV-EN en 0005e...
  • Page 52 18 mm x number of plates plates plates 21.5 mm 29.5 mm 44 mm 18.5 mm 29.5 mm 44 mm Diameter 6.5 mm Diameter 6.5 mm Diameter 6.5 mm Fig. 2/12: Dimensions of wall cut-out for pneumatic multipin (with step) 2-20 Festo P.BE-CPV-EN en 0005e...
  • Page 53 143 mm 102mm 136 mm 179 mm 122 mm 164 mm 215 mm Fig. 2/13: Hole dimensions for rear fitting Screw the pneumatic multipin to the fastening surface with two M6 screws of sufficient length. 2-21 Festo P.BE-CPV-EN en 0005e...

  • Page 54: Fitting The Cpv Valve Terminal To The Pneumatic Multipin

    Fasten the CPV valve terminal with the 4 socket head screws on the multipin. Tighten the screws in diagonally opposite sequence with 2 Nm (CPV10/14) or 4 Nm (CPV18). Fig. 2/14: Fitting the CPV valve terminal onto the pneumatic multipin 2-22 Festo P.BE-CPV-EN en 0005e...

  • Page 55: Fitting The Valve Actuators

    The CPV valve terminal can be fitted with a cover as a protec- tion against undesired actuation of the manual override con- trols and for fitting the valve designation signs. The cover should be fitted at the front above the manual override con- trols. 2-23 Festo P.BE-CPV-EN en 0005e...
  • Page 56 Clip the manual override cover into the groove in the left and right-hand end plates (see diagram). Valve identification signs Manual override cover Fig. 2/15: Fitting the manual override cover Clip the designation signs into the grooves in the sign support (see Fig. 2/15). 2-24 Festo P.BE-CPV-EN en 0005e...

  • Page 57: Installation

    Installation Chapter 3 Festo P.BE-CPV-EN en 0005e...
  • Page 58 ........3-14 Festo P.BE-CPV-EN en 0005e...

  • Page 59: Preparing The Compressed Air

    The components of the valve terminal contain electrostatically sensitive elements. The components will be damaged if you touch the contact surfaces of the plug connectors and if you do not observe the regulations for handling electrostatically sensitive components. Festo P.BE-CPV-EN en 0005e...
  • Page 60 – tube straps or – multiple hose holders Removing 1. Loosen the locking screw or locking ring of the screw con- nector. 2. Pull out the tubing. 3. Replace non-required screw connectors with blind plugs 3. Festo P.BE-CPV-EN en 0005e...

  • Page 61: Connecting The Cpv Valve Terminal

    – when several valves are switched simultaneously to the flow position Please note S CPV valve terminal with two pressure zones Connect the supply pressures to both sides of the end plates or the pneumatic multipin. Festo P.BE-CPV-EN en 0005e...

  • Page 62: Auxiliary Pilot Air

    1 drop every 4 minutes. Please note also the remarks on special oil for service units in the Festo Pneumatics Catalogue. – With CPV valve terminals with internally branched auxili- ary pilot air, the above mentioned remark also applies to the supply air (connection 1/11).
  • Page 63 S Please note that the regulated auxiliary pilot air need only be supplied or branched at one position on all CPV valve terminals if common tubing is used. This also applies if the CPV valve terminal is operated with differ- ent pressure zones (see diagram). Festo P.BE-CPV-EN en 0005e...
  • Page 64 3. Installation Separator plate Blind plug Pressure zone 2 Pressure zone 1 Fig. 3/2: Auxiliary pilot air Festo P.BE-CPV-EN en 0005e...

  • Page 65: Connecting The Supply And Work Lines

    S Depending on the tool used, connect the work lines as follows: – Screw connector with hexagon socket head: any se- quence is possible. – Screw connector with external hexagon socket head: connection must be made from left to right (space for wrench). Festo P.BE-CPV-EN en 0005e...
  • Page 66 Auxiliary pilot air or Screw connector at 82/84 exhaust right/left connection 82/84 hand end plate G1/8 G1/4 – for ducted exhaust Pneumatic multipin, M7 (M5) G1/8 G1/4 – for silencers Fig. 3/3: Assignment of connections 3-10 Festo P.BE-CPV-EN en 0005e...
  • Page 67 Exhaust channels 3 and 5 are grouped together in the CPV valve terminal. Separate exhaust restriction of channels 3 or 5 is not therefore possible. Restriction of exhaust 3/5 on the vacuum generator plates (Ident. codes A and E) is not permitted. 3-11 Festo P.BE-CPV-EN en 0005e...
  • Page 68 The CPV valve terminal can be operated with vacuum or low pressure ( < 3 bar), if regulated auxiliary pilot air is applied separately. A summary of the end plates required can be found in Appendix B.2. 3-12 Festo P.BE-CPV-EN en 0005e...
  • Page 69 Seal work connection 2 with a blind plug. vacuum valve plate with Ident. code E: Connect the vacuum suction nozzle to work connection 4. Connect work connections 2 and 4 together with tubing or with the vacuum valve actuator CPV..-BS-GRZ-V. 3-13 Festo P.BE-CPV-EN en 0005e...

  • Page 70: Connecting The Electric Cables

    Please note:By the use of PELV power units, protection against electric shock (protection against direct and indirect contact) is guaranteed with the Festo valve terminals in ac- cordance with EN 60204-1 / IEC 204. Safety transformers with the adjacent symbol must be used for supplying PELV net- works.
  • Page 71 (see fig. 2/5) with low impedance (short cable with large cross-sectional area) to the earth potential. S Tighten the earthing screw with max. 1 Nm. In this way, you will avoid interference caused by electro- magnetic influences. 3-15 Festo P.BE-CPV-EN en 0005e...
  • Page 72 Connecting current-consuming devices to the relay plate Please note S Use only ready-to-use connecting sockets KRP-1-24-... from Festo for connecting current-consuming devices to the relay outputs. Connect the current-consuming devices to the relay outputs as follows: Carefully place the socket first on the terminal lug of the lower relay output (see diagram).
  • Page 73 With this CPV valve terminal variant each valve solenoid coil is connected separately. Please note S Use only the following ready-to-use sockets from Festo for connecting the valve solenoid coils: – KMYZ-5-24-...-LED. There is an LED in each of the trans- parent plugs of these connecting sockets.
  • Page 74 . Make sure that the centring bolt between the terminal lugs grips into the hole in the socket. Screw the socket together with the central locking screw with 0.15 Nm. Fig. 3/8: Fitting the individual connecting sockets 3-18 Festo P.BE-CPV-EN en 0005e...
  • Page 75 General installation and commissioning,” chapter 3. CPV valve terminal with direct connection Connecting the field bus cable Detailed instructions on connecting the CPV valve terminals with direct connection can be found in the manual ”CPV valve terminal with direct connection.” 3-19 Festo P.BE-CPV-EN en 0005e...
  • Page 76 3. Installation 3-20 Festo P.BE-CPV-EN en 0005e...

  • Page 77: Commissioning

    Commissioning Chapter 4 Festo P.BE-CPV-EN en 0005e...
  • Page 78 ..........4-11 Festo P.BE-CPV-EN en 0005e...

  • Page 79: General Instructions

    – Note that the valve actuators of the flow control valves or one-way flow control valves (Ident.code P, Q and V) require a minimum operating pressure of 0.5 bar. Festo P.BE-CPV-EN en 0005e...

  • Page 80: Testing The Valves

    Program con- trol via PLC/industrial PC Commissioning of the pneumatic components by means of the manual override is described below. Commissioning of the CP system is described in the appropriate manual for the CP node. Festo P.BE-CPV-EN en 0005e...
  • Page 81 By actuating the manual override, you can switch the valve without an electric signal. You only need to switch on the compressed air supply. Festo P.BE-CPV-EN en 0005e...
  • Page 82 14 (in basic position) override at pilot solenoid 14 Slide of the non-locking manual over- Push button of non-locking manual ride at pilot solenoid 12 (in basic posi- override at pilot solenoid 12 tion) Fig. 4/1: Manual override variants Festo P.BE-CPV-EN en 0005e...
  • Page 83 (12/14) valve branched after the slowly slowly after pressure in- fast safety start-up crease with (1) valve branched in front slowly fast before pressure slowly of the safety increase with (1) start-up valve Festo P.BE-CPV-EN en 0005e...
  • Page 84 Make sure that all the valves are in their basic positions before commissioning. Switch off the compressed air supply after checking the valves. Festo P.BE-CPV-EN en 0005e...
  • Page 85 – remains in the switch position override pressed down. Release the plunger. The spring – moves back to the basic posi- resets the plunger of the manual tion (not with 5/2-way double- override to the starting position. solenoid valve, Ident.code J) Festo P.BE-CPV-EN en 0005e...
  • Page 86 – remains in the switch position position. Press the plunger of the manual – moves back to the basic posi- override into the upper position as tion (not with 5/2-way double- solenoid valve, Ident.code J) far as possible (basic position). 4-10 Festo P.BE-CPV-EN en 0005e...

  • Page 87: Eliminating Faults

    – does not react operating pressure (e.g. pressure – Switching posi- zones) S Servicing required – does not react tion – Check the controller connection (apply pressure > 3 bar at con- – Basic position troller) 4-11 Festo P.BE-CPV-EN en 0005e...
  • Page 88 S In order to prevent the valve exhausting affecting the gen- eration of vacuum, you must fit a separator plate with Ident.code S between the valve plate and the vacuum generator plate. 4-12 Festo P.BE-CPV-EN en 0005e...
  • Page 89 Note the following with the MP, AS-i, DI and CP connec- tions: – Lower LED in the connector cover to upper manual over- ride (14) – Upper LED in the connector cover to lower manual over- ride (12) 4-13 Festo P.BE-CPV-EN en 0005e...
  • Page 90 14 and manual override to pilot solenoid 12 *) Valve terminal with IC connection: LED only in plug connector KMYZ-3-24-...-LED and KMYZ-5-24-...-LED Fig. 4/2: LED assignment 4-14 Festo P.BE-CPV-EN en 0005e...
  • Page 91 Note the following with the MP, AS-i, DI and CP connec- tions: – Lower LED in the connector cover to upper relay connec- tion – Upper LED in the connector cover to lower relay connec- tion 4-15 Festo P.BE-CPV-EN en 0005e...
  • Page 92 4. Commissioning The diagram below shows the assignment of the LEDs to the relay connections. Fig. 4/3: LED assignment 4-16 Festo P.BE-CPV-EN en 0005e...

  • Page 93: Maintenance And Conversion

    Maintenance and conversion Chapter 5 Festo P.BE-CPV-EN en 0005e...
  • Page 94 ......... . . 5-23 Festo P.BE-CPV-EN en 0005e...

  • Page 95: Cleaning/Replacing The Surface Silencer

    (see table). Fastening screws of the silencer as per DIN 912, strength class 12.9 Valve terminal Screw Tightening torque CPV10 M 2.5 x 8 1.0 Nm ± 10% CPV14 M 3 x 10 1.7 Nm ± 10% Festo P.BE-CPV-EN en 0005e...

  • Page 96: Fitting/Removing Cpv Valve Terminal Components

    S the compressed air supply S the power supply for the valve solenoid coils You can thereby avoid: – uncontrolled movements of loose tubing. – unexpected movements of the connected actuators – non-defined switching states of the electronic compo- nents. Festo P.BE-CPV-EN en 0005e...
  • Page 97 No limits L (blanking plate) No limits M (valve plate) No limits N (valve plate) No limits R (relay plate) not permitted not permitted not with with: CPV10/14-GE CPV14- GE- -IL-..-ASI-2 ..-ASI-2-Z ..-ASI-4 ..-ASI-4-Z ..-ASI-4E4A-Z Festo P.BE-CPV-EN en 0005e...
  • Page 98 T (separator plate) Combination depends on end plate combination 1) List of Ident.codes see chapter 1 “Identification code” 2) Combination list of end plates see section “End plate combinations” Fig. 5/1: Compatibility list of valve location components Festo P.BE-CPV-EN en 0005e...

  • Page 99: Dismantling Components In Valve Locations

    Pull the plug and the intermediate plug for the hall cur- rent reduction carefully away from the terminal lugs. Mark the sockets. With the CPV valve terminals with pneumatic multipin, we recommend that you remove the connector plug from each valve plate. Festo P.BE-CPV-EN en 0005e...
  • Page 100 In this case loosen the fastening screws in the right-hand end plate and pull them out. Fitting the CPV valve terminal on a wall or on a hat rail In this case loosen the right-hand wall fastening or hat rail clamping unit. Festo P.BE-CPV-EN en 0005e...
  • Page 101 Pull the valve terminal apart so that the distance between the components to be replaced and the neighbouring components is approx. 2 mm in each case. Components to be replaced Tie rod Distance approx. 2 mm Fig. 5/1: Dismantling the valves Festo P.BE-CPV-EN en 0005e...
  • Page 102 Swing the component forwards around the front tie rod. front tie rod rear tie rod Fig. 5/2: Position of the tie rods Pull the component so that it snaps out of the front tie rod. 5-10 Festo P.BE-CPV-EN en 0005e...

  • Page 103: Fitting Components In Valve Locations

    They must lie correctly in the appropriate seal grooves. Only CPV10/14 valve terminals Check the position of the seals when fitting valve plates with pneumatic spring valves or double-solenoid valves. It is not symmetrical (see diagram). 5-11 Festo P.BE-CPV-EN en 0005e...
  • Page 104 N as well as for all end plates is symmetrical and marked with 3/2 . Fig. 5/3: Position and designation of the seals with pneumatic spring valves or double- solenoid valves (only CPV10/14 valve terminals) 5-12 Festo P.BE-CPV-EN en 0005e...
  • Page 105 Align the CPV valve terminal components on a flat surface so that they are not offset. Tighten first the upper, then the lower tie rod with 0.3 Nm. Then tighten all the tie rods with 2 Nm. 5-13 Festo P.BE-CPV-EN en 0005e...
  • Page 106 (see fig. 5/4). Then pull the seal carefully away from the electric sub-base. Flat seals Fig. 5/4: Position of the flat seal on the electric sub-base 5-14 Festo P.BE-CPV-EN en 0005e...
  • Page 107 0.75 ±0.15 Nm (CPV10/14) or 3 Nm (CPV18). CPV valve terminals with relay plates Fit the connector plugs onto the relay outputs as de- scribed under ”Connecting current-consuming devices to the relay plate” in chapter 3. 5-15 Festo P.BE-CPV-EN en 0005e...
  • Page 108 Fitting onto a wall or hat rail Fasten the right-hand wall fitting to the wall with two M4 screws or tighten the right-hand hat rail clamping unit. Fit the pneumatic and electrical connections. Fit the connections (see chapter 3). 5-16 Festo P.BE-CPV-EN en 0005e...

  • Page 109: Conversion From Non-Locking To Locking Manual Override

    2. Remove the safety clip by pressing it Removing the safety clip by lifting it out. out (clip can be re-used) Fig. 5/6: Safety clip for the manual override 5-17 Festo P.BE-CPV-EN en 0005e...

  • Page 110: Converting The End Plates

    You will then avoid overloading the centre tie rod. Then loosen the centre tie rod and remove it. Unscrew the outer tie rod. Remove the end plate from the CPV valve terminal. Make sure that the other components remain together. 5-18 Festo P.BE-CPV-EN en 0005e...
  • Page 111 Fit the CPV valve terminals onto the fastening surface (see sections ”Fitting onto a wall”, ”Hat rail clamping unit” or ”Fitting on the floor” in the chapter ”Fitting”). Then fit the pneumatic and electrical connections (see chapter ”Installation”). 5-19 Festo P.BE-CPV-EN en 0005e...

  • Page 112: Conversion To Internal Or External Auxiliary Pilot Air

    162 543), connection 12/14 is sealed internally. – Take into account the extra space required for end plates with surface silencers. Change the end plates of the CPV valve terminal as described in the section ”Converting the end plates”. 5-20 Festo P.BE-CPV-EN en 0005e...

  • Page 113: Conversion To Individual Tubing/Central Tubing

    Proceed as follows Change the end plates of the CPV valve terminal as de- scribed in the section ”Converting the end plates”. Fit the pneumatic multipin as described under ”Fitting the pneumatic multipin” in chapter 2. 5-21 Festo P.BE-CPV-EN en 0005e...

  • Page 114: Conversion Of The Cpv Valve Terminal To Two Pressure Zones

    S Seal non-required connections (supply or auxiliary pilot air connections) with blind plugs. Fit the separator plate as described in the section ”Fitting components on valve locations”. 5-22 Festo P.BE-CPV-EN en 0005e...

  • Page 115: Converting The Cpv Valve Terminal To A Version With Different Electrical Connections

    Insert the MP, AS-i, DI or CP connection onto the terminal lugs of the pilot solenoids. Secure the sub-base with the 4 Philips screws. Tighten the screws in diagonally opposite sequence. 5-23 Festo P.BE-CPV-EN en 0005e...
  • Page 116 Insert the sub-bases onto the intermediate plugs or ter- minal lugs of the pilot solenoids. Make sure that the guide bolt grips into the sub-base. Fasten the sub-base with the central locking screw. 5-24 Festo P.BE-CPV-EN en 0005e...
  • Page 117 Technical appendix Appendix A Festo P.BE-CPV-EN en 0005e...
  • Page 118 ......... . Festo P.BE-CPV-EN en 0005e...
  • Page 119 AS-i bus cable (yellow) KASI-1,5-Y-100 AS-i additional supply cable (black) KASI-1,5-Z-100 AS-i cable cap ASI-KK-FK AS-i cable sleeve ASI-KT-FK Sensor cable KM8-M8-GSGD CPV valve terminal with CP connection CP cable KVI-CP-1... KVI-CP-2... (suitable for drag chain) Festo P.BE-CPV-EN en 0005e...
  • Page 120 KMYZ-4-24-... (without LED, complies with IP 40) Socket without cable MSSD-ZBZC - intermediate plug for current reduction CPA10-MZS CPV valve terminal with MP connection Ready-to-use multipin cable KMP3-..P-..-. Multipin cable (suitable for drag chain) KMPU-..P-... Multipin socket SD-SUB-D-BU-.. Festo P.BE-CPV-EN en 0005e...
  • Page 121 - 5 to + 50 °C (vacuum generator plates: 0 to +50) – Medium - 5 to + 50 °C (vacuum generator plates: 0 to +50) Protection class as per DIN 60 529 IP 65 (with cable from FESTO accessories) Relative humidity 90 % Corrosion protection (as per FN940070)
  • Page 122 – on CPV valve terminals with 6 valve locations 0,225 0,510 0,870 – on CPV valve terminals with 8 valve locations 0,270 0,630 1,300 Relay plates 0,035 0,055 — Blanking plates 0,025 0,045 0,090 Separator plates 0,025 0,045 0,090 Valve plates 0,65 0,110 0,260 Festo P.BE-CPV-EN en 0005e...
  • Page 123 1 drop every 4 minutes. Please note also the remarks on special oil for service units in the Festo Pneumatics Catalogue. – With CPV valve terminals with internally branched auxili- ary pilot air, the above mentioned remark also applies to the supply air (connection 1/11).
  • Page 124 G 3/8 – Exhaust (3/5) G 3/8 (G 1/4) G 1/2 (G 3/8) G 1/2 – Auxiliary pilot air (12; 14; 82/84) M5 (M7) G 1/8 G 1/4 – Work air (2; 4) G 1/8 G 1/4 Festo P.BE-CPV-EN en 0005e...
  • Page 125 CPV valve terminal with CP connection Data of load current circuit of the relay out- 1 A; floating contacts — puts (at 24V + 10 %) Switching times of the relay outputs (at nominal voltage) Pick-up 5 ms Drop-out 2 ms Festo P.BE-CPV-EN en 0005e...
  • Page 126 A. Technical appendix Please note Data on the electrics of the CPV valve terminal with multi- pin, AS-i or direct connection can be found in the relevant leaflet supplied with the product. A-10 Festo P.BE-CPV-EN en 0005e...
  • Page 127 Summary of components Appendix B Festo P.BE-CPV-EN en 0005e...
  • Page 128 ......... . Festo P.BE-CPV-EN en 0005e...
  • Page 129 Ident.code N 82/84 Method of operation – Two single-solenoid 3/2-way valves open in basic position – 5/3-way valve, mid position pressurized This function is implemented with the above men- tioned 3/2-way valves in basic position open. 12/14 Festo P.BE-CPV-EN en 0005e...
  • Page 130 ”F valve plate” – IC connection: ”F-valve plates” may only used with an intermediate plug for current reduc- tion – Interbus direct connection type CPV10-GE- IL-..: These CPV valve terminals may not be used with ”F valve plates” Festo P.BE-CPV-EN en 0005e...
  • Page 131 Method of operation 5/3-way valve blocked in mid-position CPV10/14 This function is implemented with two 3/2-way 82/84 valves in basic position blocked and the 5/3G valve actuator (two delockable non-return valves). 12/14 CPV18 CPV18 82/84 5/3-way valve blocked in mid-position 12/14 Festo P.BE-CPV-EN en 0005e...
  • Page 132 CPV valve terminal. In the case of CPV valve terminals with AS-i, CP, DI or MP connection, the electrical sub-base must be dismantled for this purpose. Part number Festo P.BE-CPV-EN en 0005e...
  • Page 133 1 and 11 separate, external auxiliary pilot air 188 453 188 457 192 940 CPV..-EPR-PGU:with surface silencer, for pneumatic multipin, connections 1 and 11 connected, internal auxiliary pilot air 193 913 193 914 194 006 Festo P.BE-CPV-EN en 0005e...
  • Page 134 (see also section 3.3.2 “Connecting the sup- ply and work lines”). – Connections only in the left-hand CPV...-EPL-G CPV...-EPR end plate – Pressure zone separation not per- mitted – Cannot be used for vacuum Festo P.BE-CPV-EN en 0005e...
  • Page 135 – Connections in left and right-hand CPV...-EPL-G CPV...-EPR-G end plates – Pressure zone separation only per- mitted with separator plate Ident.code S for exhaust separ- ation. – Maximum number of pressure zones: 1 – Cannot be used for vacuum Festo P.BE-CPV-EN en 0005e...
  • Page 136 – Pressure zone separation not per- mitted – Cannot be used for vacuum – Connections in the right-hand end CPV...-EPL-EU CPV...-EPR-G plate – Pressure zone separation not per- mitted – Cannot be used for vacuum B-10 Festo P.BE-CPV-EN en 0005e...
  • Page 137 4 – Can be used for vacuum S Connections, which are not re- quired for the function of the valve terminal, must be sealed (see also section3.3.2 “Connecting the sup- ply and work lines”). B-11 Festo P.BE-CPV-EN en 0005e...
  • Page 138 – Pressure zone separation not per- mitted – Can be used for vacuum – Connections in the right-hand end CPV...-EPL-EU CPV...-EPR-E plate – Pressure zone separation not permitted – Can be used for vacuum B-12 Festo P.BE-CPV-EN en 0005e...
  • Page 139 – Maximum number of pressure zones: 3 – Valves to the left of the separator plate can be used for vacuum – Right-hand end plate with inter- nally branched auxiliary pilot air is marked with INT. B-13 Festo P.BE-CPV-EN en 0005e...
  • Page 140 – In conjunction with separator plate can be used for vacuum – Connections on the pneumatic CPV...-EPL-PG CPV...-EPR-PGU multipin – Exhaust conducted via a surface silencer – Pressure zone separation per- mitted – Maximum number of pressure zones: 2 B-14 Festo P.BE-CPV-EN en 0005e...
  • Page 141 – Can be used for vacuum – Connections on the pneumatic CPV...-EPL-PG CPV...-EPR-PE multipin – Pressure zone separation only per- mitted with separator plate Ident.code T. – Maximum number of pressure zones: 3 – Can be used for vacuum B-15 Festo P.BE-CPV-EN en 0005e...
  • Page 142 CPV...-EPL-PEU CPV...-EPR-PE multipin – Exhaust conducted via a surface silencer – Pressure zone separation only per- mitted with separator plate Ident.code T. – Maximum number of pressure zones: 4 – Can be used for vacuum B-16 Festo P.BE-CPV-EN en 0005e...
  • Page 143 – Maximum number of pressure zones: 4 – Can be used for vacuum – Connections on the pneumatic CPV...-EPL-EU CPV...-EPR-PEU multipin – Pressure zone separation not per- mitted – Can be used for vacuum B-17 Festo P.BE-CPV-EN en 0005e...
  • Page 144 B. Summary of components B-18 Festo P.BE-CPV-EN en 0005e...
  • Page 145 Index Appendix C Festo P.BE-CPV-EN en 0005e...
  • Page 146 C. Index Festo P.BE-CPV-EN en 0005e...
  • Page 147 ........1-17 Festo P.BE-CPV-EN en 0005e...
  • Page 148 End plate pairs ....... B-7, B-8 Festo P.BE-CPV-EN en 0005e...
  • Page 149 ........4-13 Low-pressure operation ..... . 3-12, 4-12 Festo P.BE-CPV-EN en 0005e...
  • Page 150 ....... . 4-12 Operating voltage ....... A-10 Festo P.BE-CPV-EN en 0005e...
  • Page 151 ....Switching status display ......4-15 Festo P.BE-CPV-EN en 0005e...
  • Page 152 ......... Festo P.BE-CPV-EN en 0005e...

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