Clutch Slave Cylinder - Honda V65 Magna-VF1100C 1983 Shop Manual

CLUTCH
ASSEMBLY
CAUTION :
Handle the master piston, spring, primary
cup, and secondary cup as a set.
Coat all parts with clean DOT-4 brake fluid before
assembly.
Install the spring, primary cup, and piston.
CAUTION:
When installing the cups, do not allow the lips
to turn inside out.
Install the circlip making sure it is seated firmly in
the groove.
Install the boot and push rod.
Install the clutch switch, if it was removed .
Place the master cylinder on the handlebar and
install the holder and the two mounting bolts.
Aligh the end of the holder with the punch mark on
the handlebar.
Tighten the top bolt first then the bottom bolt.
TORQUE: 10-14 N·m (1.0-1.4 kg-m, 7- 10 ft-lb)
Install thll oil hose with the bolt and its two sealing
washers.
Install the push rod end piece into the clutch lever
hole and install the clutch lever.
Connect the clutch switch w ires to the switch
terminals.
Fill the reservoir and bleed the clutch system
(page 7-4).
CLUTCH SLAVE CYLINDER
DISASSEMB LY
Remove the left crankcase rear cover.
7-8
'83, '84:
RESERVOIR COVER
!.-6
/DIAPHRAG~
~,
OLDER
~
J'
CLUTCH LEVER
~ P IVOT
BOLT
-t..• Sl' ' Z RING PRIMARY CUP
'-'',.._ -,--. - .
~
- PISTON AND
~: ~' ~SECONDARY
COP
MASTER
~~ ~~T
CYLINDER ,
-~~
w
PUSHROO .
CLUTCH
SWITCH
PUSH
ROO
END
PIECE
After '84:
f
RESERVOIR COVER
, , DIAPHRAGM
~ /MASTER
CYLINDER
~~
HOLDER
?'~
. I
PRIMARY CUP
#if!. • : ' / /.
IRCLIP
9
~ ~ ~-
.. Qi
(. ~ .
CLUTCH , PISTON AND
~~~
(]
SWITCH
~
SECONDARY CUP
~·::,.,,.,,"
HOSE
PUNCH MARK
CRANKCASE REAR COVER