Honda V65 Magna-VF1100C 1983 Shop Manual page 187

13. TRANSMISSION
SERVICE INFORMATION 13- 1 COUNTERSHAFT INSPECTION
13-17
TROUBLESHOOTING 13- 2 SHIFT FORK AND SHIFT DRUM
13-18
TRANSMISSION DISASSEMBLY 13-3 TRANSMISSION ASSEMB LY
13-21
OUTPUT DRIVEN GEAR
COUNTERSHAFT
13-22
REMOVAL
13- 9
GEAR TOOTH CONTACT
PATTERN CHECK
13- 14
SERVICE INFORMATION
GENERAL
• The gearshaft linkage can be serviced with the engine in the frame (Section 8) .
• For mternal transmission repairs, the crankcase must be separated (Section 11 ).
• Replace the countershaft and output driven gear as a set.
• When using the lock nut wrench, use a deflecting beam type torque wrench 14·20 inches long. The lock nut wrench in·
creases the torque wrench's leverage, so the torque wrench reading will be less than the torque actually applied to the lock
nut. The specification given is the actual torque applied to the lock nut, not the reading on the torque wrench when used
with the lock nut wrench. The torque wrench scale reading is given with the actual torque specification.
SPECIFICATIONS
! -
STANDARD
SERVICE LIMIT
Transmission
Backlash low 0.089- 0.179 mm (0.0035-0.0070 in)
0.24 mm (0.009 in)
2nd, 3rd, 4th, 5th, 6th 0.068-0.136 mm (0.0027- 0.0054 in) 0.18 mm (0.007 in)
Gear I.D.
M5, M6, C2, C3, C4 31.000-31.0 1G mm (1.2205-1.22 11 in)
31 .18 mm (1.228 in)
Gear bushing
M5, MG. C2, C3, C4 30.950- 30.975 mm (1.2185- 1.2195 in) 30.93 mm (1.218 in)
O.D.
Gear bushing
M5, C4 27 .995- 28.016 mm (1.1022-1.1030 in) 28.05 mm ( 1. 104 in)
I.D .
- - -
Mainshaft O.D. at MS
27.977- 27.990 mm ( 1.1015-1.1020 in)
27.92 mm (1.099 in)
1 -
Countershaft
at C4 27.977- 27.990 mm (1 . 1015- 1.1020 in) 27.92 mm (1.099 in)
O.D.
Gear·to·bushing M5,
MG. C2, C3, C4
0.025- 0.0GG mm (0.0010-0.002G in) 0.10 mm (0.004 in)
or shaft
gear·to·bushing
clearance
M5, C4 bushing·to·
shaft
0.005- 0.039 mm (0.0002- 0.0015 in) 0.05 mm (0.002 in)
Shift fork Claw thickness
G.43-6.50 mm (0.253-Q.256 in) G. 1 mm (0.24 in)
I. D .
~~'85:
Left and r ight
14.000- 14.018 mm (0.55 11 - 0.5519 in)
14.05 mm (0.553 in)
er '85: Left and right
14.01G- 14.034 mm (0.5511 - 0.5525 in) 14.07 mm (0.554 in)
Fork shaft O.D. 13.9G6-13.984 mm (0.549-0.550 in) 13.90 mm (0.547 in)
13-1