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Panasonic HG-T Series User Manual

Thru-beam type digital displacement sensor
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WUME-HGT-3
2019.2
panasonic.net/id/pidsx/global
Thru-Beam Type Digital Displacement Sensor
HG-T series
User's Manual

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Summary of Contents for Panasonic HG-T Series

  • Page 1 Thru-Beam Type Digital Displacement Sensor HG-T series User’s Manual WUME-HGT-3 2019.2 panasonic.net/id/pidsx/global...
  • Page 2 (MEMO) WUME-HGT-3...

  • Page 3: Types Of Manuals

    Keep this manual in a safe location for reference whenever necessary. Types of Manuals The following user’s manuals are available for the HG-T series. Refer to the appropriate manual according to your need. The user’s manuals are also available for download from our website (https://panasonic.net/id/ pidsx/global).

  • Page 4: Manual Configuration

    This chapter explains the system configuration. System Configuration Chapter 3 This chapter explains the principle of measurement and Overview of HG-T Series how to use this product when controllers are connected. Chapter 4 This chapter explains installation, connections, wiring, and Installation and Connections other work.

  • Page 5: Table Of Contents

    2.2.2 Sensor Head ·········································································2-5 2.2.3 Sensor Head Connection Cable ·················································2-6 2.2.4 Side View Attachment ······························································2-6 Chapter 3 Overview of HG-T Series ···················································3-1 3.1 Principle of Measurement ···························································· 3-2 3.2 Role of Controllers ····································································· 3-3 3.3 Using Connected Controllers ························································ 3-4 Chapter 4 Installation and Connections ···············································4-1...
  • Page 6 Chapter 5 Basic Usage ····································································5-1 5.1 Using the Base Screen ································································ 5-2 5.1.1 Functions of Operation Keys and Display Unit ······························5-2 5.2 Flow of Operations up to Measurement Startup ································ 5-5 5.3 Explanation of Basic Operation ····················································· 5-7 5.3.1 Checking the Beam Axis ··························································5-7 5.3.2 Adjusting the Beam Axis ···························································5-9 5.3.3 Reference Waveform Registration ············································...
  • Page 7 Chapter 7 Setting up Extended Functions ············································7-1 7.1 Setting Operation List ································································· 7-2 7.2 Advanced Settings ( ) ······················································ 7-9 7.2.1 Hold Settings ( ) ·····························································7-9 7.2.2 Simultaneous Input ( )(For Master Units Only) ················· 7-17 7.2.3 External Inputs ( ) ·······················································...
  • Page 8 (MEMO) WUME-HGT-3...
  • Page 9 Chapter 1 Before Using This Product 1.1 Safety Precautions ···································································1-2 1.2 Handling Precautions ·································································1-3 1.3 Laser Safety Standards ······························································1-5 1.3.1 IEC / JIS / GB ····································································· 1-5 1.3.2 FDA ·················································································· 1-6 1.4 Terminology ·············································································1-8 1.5 Contents of Package ·································································1-9...

  • Page 10: Safety Precautions

    ● The HG-TC series controller is designed to be used with the HG-T series special-purpose sen- sor head to satisfy the specifications. If the controller is used with any sensor head other than the special-purpose sensor head, the specifications will not be satisfied and malfunctioning or another problem may occur.

  • Page 11: Handling Precautions

    Before Using This Product 1.2 Handling Precautions ■I n this manual, the following symbols are used to indicate safety information that must be ob- served. Indicates an action that is prohibited. Indicates an action that must be taken. Indicates a matter that requires caution. Indicates supplemental information.
  • Page 12 Before Using This Product Usage environment ● This product is suitable for indoor use only. ● The light emitting and receiving surfaces of the sensor head must be free of water, oil, fin- gerprints, and other substances that refract light as well as dust, grit, and other objects that intercept light.

  • Page 13: Laser Safety Standards

    Before Using This Product 1.3 Laser Safety Standards 1.3.1 IEC / JIS / GB To prevent laser products from affecting their users, IEC, JIS, and GB have the following re- spective standards: IEC: IEC 60825-1 -2014 JIS: JIS C 6802 -2014 GB: GB 7247.1 -2012...

  • Page 14: Fda

    Before Using This Product 1.3.2 FDA ● Exporting to the USA If this product is incorporated into facilities or equipment to be exported to the USA, it is subject to the laser regulations of the U.S. Food and Drug Administration (FDA). To prevent laser prod- ucts from affecting their users, PART1040 (Performance Standards for Light-Emitting Products) was established as one of the FDA regulations.
  • Page 15 Before Using This Product *1: Based on the maximum level of exposure to radiation during operation *2: Required wherever and whenever if exposure to laser radiation exceeding the limit of Class 1 is not neces- sary to fulfill the functions of the product *3: Required for protective housings that are opened during operation or maintenance if radiation exposure that occurs when the housing is opened is not always necessary *4: Requirements for interlock differ according to the class of internal radiation.

  • Page 16: Terminology

    Before Using This Product 1.4 Terminology Term Description Controller - Master unit A controller that can be used on a standalone basis Controller - Slave unit A controller that is used by connecting to a master unit Sensor head - Emitter A sensor head emitter that is used by connecting to a controller Sensor head - Receiver A sensor head receiver that is used by connecting to a controller...

  • Page 17: Contents Of Package

    Before Using This Product 1.5 Contents of Package The following accessories are included in the product package. Before using the product, make sure that no items are missing. Controller Sensor head HG-TC101 / Master unit of high-performance HG-T1010 / Measurement width 10 mm, NPN output type standard type HG-TC101-P / Master unit of high-perfor-...
  • Page 18 Before Using This Product Sensor head connection cable Communication unit CN-HT-C2 / Cable length 2 m SC-HG1-USB / USB Communication Unit CN-HT-C5 / Cable length 5m ● Communication unit: 1 pc. CN-HT-C10 / Cable length 10m CN-HT-C20 / Cable length 20m ●...

  • Page 19: System Configuration

    Chapter 2 System Configuration 2.1 System Configuration ·································································2-2 2.2. Description of Parts ··································································2-3 2.2.1 Controller ··········································································· 2-3 2.2.2 Sensor Head ······································································ 2-5 2.2.3 Sensor Head Connection Cable ············································· 2-6 2.2.4 Side View Attachment ·························································· 2-6...
  • Page 20 System Configuration 2.1 System Configuration The HG-T series consists of controllers, sensor head connection cables, and sensor heads. For the controllers, master units (two types) and slave units (three types) are available. Up to 15 slave units can be connected to one master unit. For the sensor heads, two types are available.

  • Page 21: Description Of Parts

    System Configuration 2.2. Description of Parts 2.2.1 Controller HG-TC101 / Master unit of high-performance NPN output type HG-TC101-P / Master unit of high-performance PNP output type HG-TC111 / Slave unit of high-performance NPN output type HG-TC111-P / Slave unit of high-performance PNP output type HG-TC113 / Slave unit of wire-saving type Name Function...
  • Page 22 System Configuration ● Display unit / operation unit Name Function Output 1 indicator (Orange) Lights up when output 1 is ON. Output 2 indicator (Orange) Lights up when output 2 is ON. Output 3 indicator (Orange) Lights up when output 3 is ON. •...

  • Page 23: Sensor Head

    System Configuration 2.2.2 Sensor Head ● HG-T1010 <Emitter> <Receiver> ● HG-T1110 <Emitter> <Receiver> Name Function 1 Laser radiation indicator (Green) Lights up when laser beams are emitted. 2 Light emitting surface The surface that emits laser beams 3 Light receiving surface The surface that receives laser beams Beam axis adjustment indicator / Indicates the beam axis adjustment state as light color (green or...

  • Page 24: Sensor Head Connection Cable

    System Configuration 2.2.3 Sensor Head Connection Cable CN-HT-C2 / Cable length 2m CN-HT-C5 / Cable length 5m CN-HT-C10 / Cable length 10m CN-HT-C20 / Cable length 20m Name Function Connects to the sensor head cable connector on the sensor head. There 1 Sensor head connector is no difference between the connectors on the emitter side and on the receiver side.

  • Page 25: Chapter 3 Overview Of Hg-T Series

    Chapter 3 Overview of HG-T Series 3.1 Principle of Measurement ···························································3-2 3.2 Role of Controllers ····································································3-3 3.3 Using Connected Controllers ·······················································3-4...

  • Page 26: Principle Of Measurement

    Overview of HG-T Series 3.1 Principle of Measurement The sensor head emits belt-shaped laser beams from its emitter and receives them with the light receiving element (CMOS) of its receiver. If a measured object is inserted between the emitter and receiver of the sensor head, the bright section (light entry section) that receives laser beams and the dark section (light interception section) that is the shade of the measured object are projected on to the CMOS.

  • Page 27: Role Of Controllers

    Overview of HG-T Series 3.2 Role of Controllers Sensor head measured values are sent from the sensor head to the controller. Measured values can be held in the controller and calculations performed. Output judgment is based on judgment values. The controller is equipped with three outputs (OUT 1, OUT 2, and OUT 3) and with indi- cators that show the respective results of the three outputs.

  • Page 28: Using Connected Controllers

    Overview of HG-T Series 3.3 Using Connected Controllers The HG-T series enables measurement for various applications to be performed by connecting slave units to the master controller. Calculation setting This function can perform calculation processing based on the measured values of the connect- ed controllers and output the calculation results from the master unit.
  • Page 29 Chapter 4 Installation and Connections 4.1 Mounting the Controller ······························································4-2 4.1.1 Mounting on a DIN Rail ························································· 4-2 4.1.2 Removing from a DIN Rail ····················································· 4-2 4.1.3 Controller Wiring Connection Diagrams···································· 4-3 4.2 Attaching the Sensor Head ··························································4-4 4.3 Connecting the Sensor Head Connection Cable ······························4-5 4.3.1 Connecting to the Sensor Head ··············································...

  • Page 30: Mounting The Controller

    Installation and Connections 4.1 Mounting the Controller 4.1.1 Mounting on a DIN Rail Fit the rear part of the mounting section of the controller on a DIN rail. While pushing the rear of the mounting part forward, insert the front of the mounting part into the DIN rail.

  • Page 31: Controller Wiring Connection Diagrams

    Installation and Connections 4.1.3 Controller Wiring Connection Diagrams ● HG-TC101, HG-TC101-P / Master unit (Brown) + V (Black) Output 1 (White) Output 2 (Black / Gray) Output 3 (Pink) External input 1 (Purple) External input 2 (Pink / Purple) External input 3 (Blue) 0V (Gray) Analog output (Shielded) Analog ground (Note)

  • Page 32: Attaching The Sensor Head

    Installation and Connections 4.2 Attaching the Sensor Head ● The light emitting and receiving surfaces of the sensor head must be free of water, oil, fingerprints, and other substances that refract light as well as dust, grit, and other objects that intercept light.

  • Page 33: Connecting The Sensor Head Connection Cable

    Installation and Connections 4.3 Connecting the Sensor Head Connection Cable Connect the controller and the sensor head using the CN-HT-C□ sensor head connection cable. 4.3.1 Connecting to the Sensor Head ● If the sensor head connection cable is connected to the controller, always turn off the con- troller power before inserting or removing the connectors.

  • Page 34: Disconnecting From The Sensor Head

    Installation and Connections 4.3.2 Disconnecting from the Sensor Head Turn the fastening ring on each sensor head connection cable connector in the direction of the arrow to loosen. Grasp each connector on the sensor head connection cable and pull out to remove. When disconnecting, always make sure that the fastening ring has been completely loos- ened before pulling out the cable.

  • Page 35: Connecting To The Controller

    Installation and Connections 4.3.3 Connecting to the Controller Insert the controller connector on the sensor head connection cable into the connector for the sensor head connection cable on the controller. Insert Insert the connector firmly. Risk of sensor head or controller damage if not completely con- nected.

  • Page 36: Connecting And Disconnecting To / From Controller Connector

    Installation and Connections 4.3.5 Connecting and Disconnecting to / from Controller Connector The cable on the controller connector side can be shortened. Use the following procedures to disconnect and connect the cable from / to the controller con- nector. ● Disconnection procedure Slide the protective cover in the direction of the arrow.
  • Page 37 Installation and Connections ● Connection procedure Align the tip of the wire with the “STRIP GAUGE” mark on the side of the connector, strip the cable so that the core wire length is 7 to 8mm, and twist the core wires several times. Wire Core wire length...
  • Page 38 Installation and Connections Insert the tip of the flathead screwdriver into the release hole so that it contacts the bottom of the lever (white), and move the tip of the flathead screwdriver up. The lever (white) will make a “click” sound when it returns to its original position, and the wire will be locked. Release hole Lever (white) Pull on the wire gently to ensure that it does not come out.

  • Page 39: Connecting Controllers

    Controller - Master unit HG-TC□ ● If HG-TC series and HG-SC series controllers are used in combination, some functions such as the calculation function and copy function will be restricted. For details on the restricted func- tions, consult your Panasonic representative. WUME-HGT-3 4-11...

  • Page 40: How To Connect

    Installation and Connections 4.4.1 How to connect For details on how to mount a controller, refer to “4.1 Mounting the Controller”. Mount a master unit on a DIN rail. Master unit Remove the connector cover. Connector cover Mount each slave unit one at a time on the DIN rail. Remove all connector covers except for the cover on the end slave unit.
  • Page 41 Installation and Connections Attach end plates MS-DIN-E (optional) with the flat side facing in so as to enclose the con- nected units at the ends. End plate MS-DIN-E (Optional) End plate MS-DIN-E (Optional) Tighten the screws to fasten the end plates. Tighten the screws to a torque of 0.3N·m or less.

  • Page 42: How To Remove

    Installation and Connections 4.4.2 How to remove Loosen the screws on the end plates. Remove the end plate. Slide and remove the controllers, one at a time. Slide 4-14 WUME-HGT-3...

  • Page 43: Mounting The Side View Attachment

    Installation and Connections 4.5 Mounting the Side View Attachment ● Take care that the beam axis can be adjusted after a side view attachment is mounted on the emitter. ● After mounting a side view attachment on the sensor head, check whether the beam axis is aligned.
  • Page 44 (MEMO) 4-16 WUME-HGT-3...
  • Page 45 Chapter 5 Basic Usage 5.1 Using the Base Screen ·······························································5-2 5.1.1 Functions of Operation Keys and Display Unit ··························· 5-2 5.2 Flow of Operations up to Measurement Startup ·······························5-5 5.3 Explanation of Basic Operation ····················································5-7 5.3.1 Checking the Beam Axis ······················································· 5-7 5.3.2 Adjusting the Beam Axis ·······················································...

  • Page 46: Using The Base Screen

    Basic Usage 5.1 Using the Base Screen 5.1.1 Functions of Operation Keys and Display Unit ■ Functions of operation keys <Controller> LEFT key • Change setting items [digital display section / SUB (green)] or settings [digital display section / MAIN (white)]. •...
  • Page 47 Basic Usage ■ Functions of display unit Digital display section / SUB Guide mark / arrow keys Guide mark / Enter Digital display section / MAIN (Green) (White) Digital display section / SUB Guide mark / arrow keys During measurement During measurement Shows the measured value.
  • Page 48 Basic Usage Circle meter (Green / Orange) Circle meter During measurement Shows position information about the measured object by incrementing or decrementing the meter count. <Example: When the measured value is below LOW set value> (Orange) <Example: When the measured value is GO> (Green) <Example: When the measured value is above HIGH set value>...

  • Page 49: Flow Of Operations Up To Measurement Startup

    Basic Usage 5.2 Flow of Operations up to Measurement Startup This section explains the flow of operations up to measurement startup by using auto edge de- tection mode as an example. Before power ON >>Reference section Installation >>“4.1 Mounting the Controller” >>“4.2 Attaching the Sensor Head”...
  • Page 50 Basic Usage Setting up the functions Perform operation mode settings, teaching settings, output settings, and output operation settings in this order to complete basic opera- tion settings. Select and set operation mode "Auto edge detec- >>“6.3.1 Operation Mode” tion mode". (Default) Perform teaching "1-point teaching"...

  • Page 51: Explanation Of Basic Operation

    Basic Usage 5.3 Explanation of Basic Operation 5.3.1 Checking the Beam Axis Check the beam axis to see if the emitter and receiver of the sensor head are installed correctly. For the controller, you can check the beam axis using the digital display section / MAIN (white), digital display section / SUB (green), and circle meter (orange or green).
  • Page 52 Basic Usage To check the beam axis using the sensor head (Except for HG-T1110) Beam axis adjustment indicator / TOP part Beam axis adjustment indicator / BOTTOM part Emitter Receiver If the beam axis is aligned, both the beam axis adjustment indicator / TOP and beam axis ad- justment indicator / BOTTOM on the sensor head receiver will light up in green.

  • Page 53: Adjusting The Beam Axis

    Basic Usage 5.3.2 Adjusting the Beam Axis Invoke beam axis adjustment mode and check the state of the beam axis by using the display unit of the controller or the beam axis adjustment indicators on the sensor head receiver (except for HG-T1110).
  • Page 54 Basic Usage Depending on the state of the beam axis, the display unit of the controller changes the displays as shown below. Check the circle meter and bar mark. Display unit of controller (when receiver base is set) State of State of beam axis State of circle State of bar mark...
  • Page 55 Basic Usage Checking the beam axis using the beam axis adjustment indicators on the sensor head receiver (* Except for HG-T1110) Depending on the state of the beam axis of the sensor head, the displays of the beam axis adjust- ment indicators (TOP and BOTTOM parts) on the sensor head receiver change as shown below.
  • Page 56 Basic Usage ■ Adjusting the beam axis Holding down the key and key for two seconds invokes beam axis adjustment mode. (The number of lit increments in the circle meter increases while the keys are held down.) Press the key to select either receiver base or emitter base for beam axis adjust- ment.
  • Page 57 Basic Usage Move the receiver of the sensor head vertically and laterally while checking the display unit of the controller. For the HG-T1010, you can check the beam axis using the beam axis ad- justment indicators on the sensor head receiver. •...

  • Page 58: Reference Waveform Registration

    Basic Usage 5.3.3 Reference Waveform Registration By registering the reference waveform, you can register waveforms in a normal state. Regis- tering normal waveforms helps to improve measurement accuracy and discover any abnormal changes that occur during operation. ● After installing this product, always register the reference waveform. Unless the reference waveform is registered, correct measurements cannot be made.

  • Page 59: Teaching

    Basic Usage 5.3.4 Teaching <Overview> Set the HIGH set value and LOW set value. The range between the LOW set value and the HIGH set value is set as GO range. Values within GO range are judged to be “GO”, and values outside GO range are judged to be out-of-range (on LOW or HIGH side).
  • Page 60 Basic Usage <When 1-point teaching is selected> Hold down the key for 2 seconds. (The number of lit increments in the circle meter in- creases.) “SET1” appears in the digital display section / SUB (green), and the digital display section / MAIN (white) blinks.
  • Page 61 Basic Usage <Reference> ● Judgment results that appear in the display are described in the table below. Digital display section / MAIN Description (White) Stable measurement can be performed Stable measurement cannot be performed (Note) Teaching did not take place correctly (Note) (Note): If "HARD"...
  • Page 62 Basic Usage <When 2-point teaching is selected> Hold down the key for 2 seconds. (The number of lit increments in the circle meter in- creases.) “SET.1” appears in the digital display section / SUB (green), and the digital display section / MAIN (white) blinks.
  • Page 63 Basic Usage When teaching is completed, “GOOD” appears in the digital display section / MAIN (white), and the HIGH set value and LOW set value are applied. Then, the display will automatically return to the base screen. <Reference> The higher judgment value is set as the HIGH set value and the lower judgment value is set as the LOW set value, regardless of the order of steps and 4.
  • Page 64 Basic Usage <When 3-point teaching is selected> Hold down the key for 2 seconds. (The number of lit increments in the circle meter in- creases.) “SET.1” appears in the digital display section / SUB (green), and the digital display section / MAIN (white) blinks.
  • Page 65 Basic Usage When teaching is completed, “GOOD” appears in the digital display section / MAIN (white), and the HIGH set value and LOW set value are applied. Then, the display will automatically return to the base screen. <Reference> Regardless of the order of steps 3, and 5, the workpiece judgment values are sorted in order from the highest to the lowest value.

  • Page 66: Operation Mode

    Basic Usage 5.4 Operation Mode <Overview> You can set an operation mode according to the measurement method for the object to be mea- sured. ■ Auto edge detection mode ( ■ Edge detection mode ( ■ External form/width detection mode ( ■...
  • Page 67 Basic Usage If auto edge detection mode is set, the base position will be switched according to the direction (TOP or BOTTOM side) in which the measured object enters the measurement area of the sen- sor head, causing the HIGH and LOW set values to be switched. Example of switching between HIGH and LOW set values ●...

  • Page 68: Edge Detection Mode

    Basic Usage 5.4.2 Edge Detection Mode When the direction in which the measured object enters the measurement area of the sensor head is specified as the TOP or BOTTOM side, this mode measures the distance from the TOP or BOTTOM side of the measurement area to the edge of the measured object. <When the direction in which the measured object enters the measurement area is speci- fied as the TOP side>...

  • Page 69: External Form/Width Detection Mode

    Basic Usage 5.4.3 External Form/Width Detection Mode This mode measures the external form or width of the measured object. On the basis of the TOP side, the TOP side Measured object Edge distance from the edge switching from light entry to light interception that is nearer to the TOP side to the edge switching from light intercep- Measured value...

  • Page 70: Central Position Detection Mode

    Basic Usage 5.4.5 Central Position Detection Mode When an object such as a pin is measured, this mode measures the distance from either the TOP or BOTTOM side edge to the center of the measured object. <When the measurement direction is specified as the TOP side> TOP side Measured object On the basis of the TOP side, the...

  • Page 71: Settings On The Base Screen (Using Shortcut Keys)

    Basic Usage 5.5 Settings on the Base Screen (Using Shortcut Keys) This section explains other functions that can be used from the base screen. 5.5.1 Display Switching Mode <Overview> You can change the display of the digital display / SUB (green) as needed for the task. For example, if you select "Sensor head measured value", the actually measured value and judgment value can be simultaneously compared and displayed, making it easy to check the state of sensor head measurement.
  • Page 72 Basic Usage Note: Calculation function settings are configured on the master unit. When a setting other than "STAND" (stan- dard difference) is selected for the calculation function, "CALC" appears only on the master unit. When the "STAND" (standard difference) setting is selected for the calculation function, "CALC" appears on the slave units but not on the master unit.
  • Page 73 Basic Usage <Setting method> Hold down the key for 2 seconds. (The number of lit increments in the circle meter in- creases.) Long-press for 2 seconds "NORM.V" (normal measured value) appears in the digital display section / SUB (green). Press the key to switch to the item you want to display.
  • Page 74 Basic Usage Press the key to apply the setting and return to the base screen. However, if you press the key with "LABEL" selected, you will move to the label set- ting screen. 5-30 WUME-HGT-3...
  • Page 75 Basic Usage <Label settings> If you press the key with "LABEL" selected in display switching mode, you will move to the label setting screen. Press the key to change the alphanumeric character. Press the key to change the digit position. Press the key to apply the setting and return to the base screen.

  • Page 76: Preset

    Basic Usage 5.5.2 Preset <Overview> You can perform zero-point adjustment and shift to any preset value. You can perform reference zero-point adjustment when the sensor head has been replaced or when the workpiece has been changed, and set the dimensions of the master workpiece (or the like) as preset values for use as master values (reference values).
  • Page 77 Basic Usage <Reference> ● If you change the preset value with the preset function turned OFF, the normal measured value will be shifted according to the preset value. ● To set preset values by external input, set external input to preset input. ●...

  • Page 78: Bank Mode

    Basic Usage 5.5.3 Bank Mode <Overview> You can save or load the HIGH set value, LOW set value, or other settings to / from a specified bank (1 to 3). You can use the bank function to save settings for an object to be measured in a bank before- hand and easily load the settings when needed.
  • Page 79 Basic Usage ■ Saving and loading to / from banks by key operation <Setting method> Hold down the key for 2 seconds. (The number of lit increments in the circle meter in- creases.) Hold down for 2 seconds “SAVE” appears in the digital display section / SUB (green). Press the key to switch between “SAVE”...
  • Page 80 Basic Usage Press the key to set the bank. “YES” blinks in the digital display section / MAIN (white). Press the key to switch between “YES” and “NO”. Press the key. If you selected “SAVE” in step 3, the current settings are saved to the bank. If you selected “LOAD”...
  • Page 81 Basic Usage ■ Loading by external input By using bank A input and bank B input that are external inputs, the settings stored in each bank can be loaded by the external inputs. Using combinations of bank A input and bank B input ON and OFF, you can load settings from each bank.

  • Page 82: Key Lock

    Basic Usage 5.5.4 Key Lock <Overview> You can lock the operation keys to prevent accidental key operation during measurement. While key lock is activated, all key operations other than key lock release cannot be performed. <Key lock setting> Hold down the key and key simultaneously for 2 seconds.
  • Page 83 Basic Usage <Key lock release> While key lock is enabled, hold down the key and key simultaneously for 2 seconds. “OFF” appears in the digital display section / MAIN (white) and lock is released. (Note): Even when auto key lock is enabled, you can use the above operation to release the lock. WUME-HGT-3 5-39...

  • Page 84: Sensitivity Settings

    Basic Usage 5.5.5 Sensitivity Settings <Overview> You can adjust measurement sensitivity according to the light transmittance and measurement state of the measured object. For sensitivity settings, you can set a judgment level and judgment filter. You can cope with vari- ous applications by combining judgment level and judgment filter settings.
  • Page 85 Basic Usage <Judgment level settings> Hold down the key and key simultaneously for 2 seconds. (The number of lit incre- ments in the circle meter increases.) Hold down simultaneously for 2 seconds "SEN.ADJ" (sensitivity settings) appears in the digital display section / SUB (green), and "DEFALT"...
  • Page 86 Basic Usage Select "USER" (user settings) and press the key twice. "JDG.LVL" (judgment level) appears in the digital display section / SUB (green), and "25" (default) appears in the digital display section / MAIN (white). Set a judgment level. Press the key to change the numeric character.
  • Page 87 Basic Usage Setting method Hold down for 2 seconds : Move the digit : Change the numerical value Setting item Setting range Default value Judgment level (JDG.LVL) 10 to 90 (%) WUME-HGT-3 5-43...
  • Page 88 Basic Usage ■ Judgment filter Judgment filters can make measurement less affected by dirt and other foreign objects adhering to the glass cover of the sensor head emitter or receiver. For judgment filter "3", only when at least three consecutive pixels appear as the light intercep- tion part of the sensor head receiver, the receiver is judged to be in a light interception state and the edge position (measured value) is calculated.
  • Page 89 Basic Usage <Judgment filter settings> Hold down the key and key simultaneously for 2 seconds. (The number of lit incre- ments in the circle meter increases.) Hold down simultaneously for 2 seconds "SEN.ADJ" (sensitivity settings) appears in the digital display section / SUB (green), and "DEFALT"...
  • Page 90 Basic Usage Select "USER" (user settings) and press the key twice. "JDG.FIL" (judgment filter) appears in the digital display section / SUB (green), and "9" (default) appears in the digital display section / MAIN (white). Set a judgment filter. Press the key to change the numeric character.
  • Page 91 Basic Usage Setting method Hold down for 2 seconds : Move the digit : Change the numerical value Setting item Setting range Default value judgment filter (JDG.FIL) 3 to 50 WUME-HGT-3 5-47...
  • Page 92 (MEMO) 5-48 WUME-HGT-3...

  • Page 93: Chapter 6 Setting Up General Functions

    Chapter 6 Setting up General Functions 6.1 Flow of Measurement Data ·························································6-2 6.2 Setting Operation List ································································6-3 6.3 Detection Settings ( )······················································6-9 6.3.1 Operation Mode ( ) ··················································· 6-9 6.3.2 Measurement Direction ( ) ········································· 6-10 6.3.3 Average Count (Response Time) ( ) ·······························...

  • Page 94: Flow Of Measurement Data

    Setting up General Functions 6.1 Flow of Measurement Data For controllers, up to 15 slave units can be connected to a master unit. (Up to 14 slave units can be connected if a communication unit is connected.) Each controller can perform measure- ments independently and measured values can be calculated between controllers.

  • Page 95: Setting Operation List

    Setting up General Functions 6.2 Setting Operation List ■ Setting mode selection (General functions) To measurement mode Hold down for 2 seconds Reference Item Display screen Function page Initial screen This function allows you to set an operation Detection settings mode, the direction of insertion, and average (DETECT) count according to the shape or application of the...
  • Page 96 Setting up General Functions ■ Function selection [Detection settings] To measurement mode Hold down for 2 seconds Select "DETECT" (detection settings) in setting mode Reference Item Display screen Function page Initial screen Detection settings This function allows you to set an operation mode according to the use of the measurement method Operation mode for the object to be measured.
  • Page 97 Setting up General Functions ■ Function selection [Basic settings] To measure- Hold down for 2 seconds ment mode Select "BASIC" (basic settings) in setting mode Reference Item Display screen Function page Initial screen Basic settings This function allows you to manually set the HIGH set value (upper limit value) to any desired HIGH set value 6-14...
  • Page 98 Setting up General Functions Reference Item Display screen Function page This function is only valid for communication commands from the host device. Setting reference waveform save to ON allows Reference waveform you to write the reference waveform to the EE- save 6-26 PROM of the sensor head receiver when refer-...
  • Page 99 Setting up General Functions ■ Initialization settings To measurement mode Hold down for 2 seconds Select "RESET" (initialization) in setting mode Reference Item Display screen Function page Initial screen Initialization 6-30 This function allows you to return all controller Initialization settings (other than calibration settings) to the (RESET) factory default settings.
  • Page 100 Setting up General Functions ■ Maintenance To measurement mode Hold down for 2 seconds Select "MAINTE" (maintenance) in setting mode Reference Item Display screen Function page Initial screen Maintenance Cumulative operating This function displays the cumulative operating period period for the controller. (RUN.TIM) 6-31 Cumulative head oper-...

  • Page 101: Detection Settings

    Setting up General Functions 6.3 Detection Settings ( This function allows you to set an operation mode, the direction of insertion, and average count according to the shape or application of the measured object. 6.3.1 Operation Mode ( Set an operation mode according to the measurement method for the object to be measured. Measurement Operation mode Function...

  • Page 102: Measurement Direction

    Setting up General Functions 6.3.2 Measurement Direction ( This function sets the insertion direction of the measured object to the TOP or BOTTOM side. Measurement direction Function TOP(TOP) When the measured object is inserted from the TOP side BOTTOM(BOTTOM) When the measured object is inserted from the BOTTOM side <When set to TOP>...

  • Page 103: Average Count (Response Time)

    Setting up General Functions 6.3.3 Average Count (Response Time) ( This function allows you to set the time period (response time) from when the sensor head starts measurement until a judgment value (JUDGE.V) is finalized and a judgment is output. The response time differs depending on whether the sampling cycle is high-speed sampling or standard sampling.
  • Page 104 Setting up General Functions When the average count is set to 8 ● (Sampling cycle: Standard sampling "NORMAL") Sampling cycle (1 ms) Internal processing time Judged by averaging eight measured values from the first measurement Judged by averaging eight measured values from the second measurement Judged by averaging eight measured values from the third measurement...
  • Page 105 Setting up General Functions Setting method Hold down for 2 seconds : Move the digit : Change the numerical value Finalize Setting item Set value Default value Average count (response time) (SPEED) 1024 WUME-HGT-3 6-13...

  • Page 106: Basic Settings

    Setting up General Functions 6.4 Basic Settings ( This function allows you to specify basic settings such as threshold values and output operation. Functions can also be extended with menu display settings. 6.4.1 HIGH Set Value ( This function allows you to set the HIGH set value (upper limit value) to any desired value. If the judgment value (JUDGE.V) exceeds the HIGH set value, the judgment is output as HIGH.
  • Page 107 Setting up General Functions <Setting a HIGH set value directly during measurement> Press the key in the base screen. "HI.SET" appears in the digital display / SUB (green), and the HIGH set value appears in the digital display / MAIN (white). Press the key to change the digit position.

  • Page 108: Low Set Value

    Setting up General Functions 6.4.2 LOW Set Value ( This function allows you to set the LOW set value (lower limit value) to any desired value. If the judgment value (JUDGE.V) falls below the LOW set value, the judgment is output as LOW.
  • Page 109 Setting up General Functions <Setting a LOW set value directly during measurement> Press the key in the base screen. "LO.SET" appears in the digital display / SUB (green), and the LOW set value appears in the digital display / MAIN (white). Press the key to change the digit position.

  • Page 110: Hysteresis

    Setting up General Functions 6.4.3 Hysteresis ( If the measured object vibrates in the vicinity of the HIGH/LOW set value, the judgment value may fluctuate, resulting in unstable operations. Increasing the value of hysteresis makes opera- tions stable. If hysteresis is "0" ●...
  • Page 111 Setting up General Functions <Reference> ● Set hysteresis to a value that is smaller than the difference between the HIGH set value and LOW set value. If hysteresis is set to a value that is equal to or greater than the difference be- tween the HIGH set value and LOW set value, the judgment is not output as "GO".

  • Page 112: Teaching Types

    Setting up General Functions 6.4.4 Teaching Types By teaching, you can automatically set HIGH and LOW set values. For the teaching method, you can select 1-point teaching, 2-point teaching, or 3-point teaching. <Settings> Measured object Emitter Receiver Teaching type Setting method You can use a master workpiece to automatically set upper and lower limit values.
  • Page 113 Setting up General Functions Setting method Hold down for 2 seconds : Select : Finalize Setting item Set value Default value 1-point teaching (TCH.1) Teaching type (TEACH) 2-point teaching (TCH.2) TCH.1 3-point teaching (TCH.3) WUME-HGT-3 6-21...

  • Page 114: Tolerance

    Setting up General Functions 6.4.5 Tolerance <±>( When 1-point teaching is performed, the judgment value (JUDGE.V) of the master workpiece plus the tolerance can be set as the HIGH set value and the judgment value of the master work- piece minus the tolerance can be set as the LOW set value. +1.000 HIGH set value Tolerance...

  • Page 115: Preset Value

    Setting up General Functions 6.4.6 Preset Value ( When preset is performed, this function allows you to shift to any preset value (by addition/sub- traction). You can set the dimensions of the master workpiece (or the like) as preset values for use as master values (reference values).

  • Page 116: Preset Data Selection

    Setting up General Functions 6.4.7 Preset Data Selection ( This function allows you to select target data (NORM.V or JUDGE.V) to be preset. Selecting "Judgment value (JUDGE.V)" allows you to preset any value that you hold. Preset data selection Function Normal measured value Normal measured values (NORM.V) are targeted for presetting.

  • Page 117: Preset Save

    Setting up General Functions 6.4.8 Preset Save ( Setting PR.SAVE (preset save) to ON allows you to write information preset with external input to the EEPROM of the controller. Even if the power is turned OFF, the preset value will remain stored. When the power is turned ON, the controller reads the preset ON/OFF state and offset value that were written to the EEPROM last time.

  • Page 118: Reference Waveform Save

    Setting up General Functions 6.4.9 Reference Waveform Save ( This function is only valid for communication commands from the host device. Setting "BW.SAVE" (reference waveform save) to ON writes the reference waveform to the EEPROM of the sensor head receiver when reference waveform registration is executed with a communication command from the host device.

  • Page 119: Output Operation

    Setting up General Functions 6.4.10 Output Operation ( This function allows you to select an operation for judgment output. Output operation Function Normally open (N.O.) ON is output at the time of judgment output. Normally closed (N.C.) OFF is output at the time of judgment output. Example of output operation settings (for GO output) ●...

  • Page 120: Analog Output Selection

    Setting up General Functions 6.4.11 Analog Output Selection ( This function allows you to select analog output as either analog voltage output or analog current output. Output operation Function Analog voltage output (1-5V) Analog output is selected as analog voltage output. Analog current output (4-20mA) Analog output is selected as analog current output.

  • Page 121: Menu Display Settings

    Setting up General Functions 6.4.12 Menu Display Settings ( Functions can be extended by changing the menu display settings. Changing the menu display for extended settings display enables you to change the settings of the following functions. Setting mode Setting item Hold settings (HOLD) Simultaneous input (ALL IN)(for master units only) External input (EXT.IN)

  • Page 122: Initialization

    6.5 Initialization ( This function allows you to reset all the controller settings to the factory default settings. For each default value of general functions, refer to “6.2 Setting Operation List”. For each de- fault value of extended functions, refer to “7.1 Setting Operation List”. <Reference>...

  • Page 123: Maintenance

    6.6 Maintenance ( This function displays the cumulative operating periods for the controller and sensor head. Setting method Hold down for 2 seconds : Select Item Function Cumulative operating period (RUN. This function displays the cumulative operating period for the controller. TIM) (Units: h) Cumulative head operating period (HD.
  • Page 124 (MEMO) 6-32 WUME-HGT-3...

  • Page 125: Chapter 7 Setting Up Extended Functions

    Chapter 7 Setting up Extended Functions 7.1 Setting Operation List ································································7-2 7.2 Advanced Settings ( ) ·····················································7-9 7.2.1 Hold Settings ( ) ·························································· 7-9 7.2.2 Simultaneous Input ( )(For Master Units Only) ··············· 7-17 7.2.3 External Inputs ( ) ······················································ 7-18 7.2.4 External Outputs ( ) ··················································...

  • Page 126: Setting Operation List

    Setting up Extended Functions This chapter explains the functions that can be newly set up when the display menu is changed from general functions to extended functions. 7.1 Setting Operation List ■ Setting mode selection To measurement mode Hold down for 2 seconds Reference Item Display screen...
  • Page 127 Setting up Extended Functions ■ Function selection [Advanced settings] To measure- Hold down for 2 seconds ment mode Select "ADVANC" (advanced settings) in setting mode Reference Item Display screen Function page Initial screen Advanced settings Measurement This function allows you to select a hold mode. mode <Default: S-H>...
  • Page 128 Setting up Extended Functions Reference Item Display screen Function page This function allows you to set scaling for analog Analog scaling output. 7-32 (ANALOG) <Default: DEFALT> This function allows you to set the upper limit Upper limit value of value for scaling when analog scaling is set to scaling (ANA.HI) "FREE".
  • Page 129 Setting up Extended Functions ■ Function selection [Calculation settings (for master units only)] To measurement mode Hold down for 2 seconds Select "CALC" (calculation settings) in setting mode Reference Item Display screen Function page Initial screen Calculation settings (for master units only) This function allows you to specify whether to Calculation mode perform calculations.
  • Page 130 Setting up Extended Functions ■ Function selection [Copy settings] ● Master unit To measurement mode Hold down for 2 seconds Select "COPY" (copy settings) in setting mode ● Slave unit To measurement mode Hold down for 2 seconds Select "COPY" (copy settings) in setting mode Reference Item Display screen...
  • Page 131 Setting up Extended Functions ■ Function selection [Bank settings] To measurement mode Hold down for 2 seconds Select "BANK" (bank settings) in setting mode Reference Item Display screen Function page Initial screen Bank settings This function allows you to select the settings Bank save selection stored in the bank when loading them.
  • Page 132 Setting up Extended Functions ■ Function selection [Calibration settings] To measurement mode Hold down for 2 seconds Select "CALIB" (calibration settings) in setting mode Reference Item Display screen Function page Initial screen Calibration settings This function allows you to select a setting meth- Calibration selection od for calibration.

  • Page 133: Advanced Settings

    Setting up Extended Functions 7.2 Advanced Settings ( 7.2.1 Hold Settings ( This function sets the method for holding a judgment value (JUDGE.V). To output normal measured values in real time, set the measurement mode to sample hold "S- H" and leave external inputs turned OFF. ■...
  • Page 134 Setting up Extended Functions • One-shot Each time external trigger input turns ON (a rising edge is reached), this function updates and holds the judgment value (JUDGE.V). Judgment value (JUDGE.V) Measured value This judgment value is held This judgment This judgment value is held value is held External trigger input...
  • Page 135 Setting up Extended Functions Sample hold When external trigger input turns ON, the judgment value (JUDGE.V) is held. When external trigger input turns OFF, the hold state is released and returned to the state in which the judg- ment value is updated as necessary. (Example of implementation) Measurement mode Trigger input mode...
  • Page 136 Setting up Extended Functions Peak hold When external trigger input turns ON, the peak value during any sampling period is held as the judgment value (JUDGE.V). During the sampling period, the peak value is updated as neces- sary and used as the judgment value. (Example of implementation) Measurement mode Trigger input mode...
  • Page 137 Setting up Extended Functions Bottom hold When external trigger turns ON, the bottom value during any sampling period is held as the judgment value (JUDGE.V). (Example of implementation) Measurement mode Trigger input mode Bottom hold Hold input HIGH set value N.V.
  • Page 138 Setting up Extended Functions Peak-to-peak hold When external trigger input turns ON, the normal measured value (NORM.V) during any sam- pling period minus the value obtained by subtracting the bottom value from the peak value is held as the judgment value (JUDGE.V). During the sampling period, the value obtained by sub- tracting the bottom value from the peak value is updated as necessary.
  • Page 139 Setting up Extended Functions NG hold This function holds judgment output when output is judged to be HIGH or LOW during the peri- od specified by external trigger input (or the period during which TRIG input is OFF). [The judg- ment value waveform of NG hold has the same behavior as that of sample hold.] Reset input releases the hold state of the HIGH judgment value or LOW judgment value that is held.
  • Page 140 Setting up Extended Functions <Reference> If the reset input function is used, the following respective behaviors occur when the external trigger input function is not used, when hold is selected for the external trigger input function, and one-shot is selected for the external trigger input function. ●...

  • Page 141: Simultaneous Input ( )(For Master Units Only)

    Setting up Extended Functions 7.2.2 Simultaneous Input ( )(For Master Units Only) Setting simultaneous input in a master unit has all the slave units connected to the master unit receive the same input signal as the master unit and perform behaviors according to the input settings of the master unit. Simultaneous Function input...

  • Page 142: External Inputs

    Setting up Extended Functions 7.2.3 External Inputs ( This function allows you to select a combination of signals to be input to external input 1, input 2, and input 3 from five types. ■ Preset You can perform zero-point adjustment and shift to any preset value. For details, refer to “5.5.2 Preset”.
  • Page 143 Setting up Extended Functions <Bank A input/Bank B input> ■ When bank 1 or bank 2 is used Bank Bank 1 (2) 40 ms minimum (Note) Bank A (B) input 20 ms minimum 40ms Note: The minimum input time is 90 ms when "BNK.DAT" (bank save selection) is set to "ALL". ■...
  • Page 144 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Select : Finalize Setting item Set value Default value Preset/Reset/Trigger (P/R/T) Bank A/Bank B/Preset (BANK/P) External input (EXT.IN) Bank A/Bank B/Reset (BANK/R) P/R/T...

  • Page 145: External Outputs

    Setting up Extended Functions 7.2.4 External Outputs ( This function allows you to select a combination of signals to be output from external output 1, output 2, and output 3 from four types. This product is equipped with an alarm signal output function.
  • Page 146 Setting up Extended Functions ■ 3-value Output operation Display HIGH Set value External output OUT1 OUT2 OUT3 Set value Judgment value (+) Output state 3-value Output state HIGH Output state <When N.O. is set> Below the Above the lower limit Within GO upper limit Output operation...
  • Page 147 Setting up Extended Functions ■ 2-value Output operation Display HIGH Set value External output OUT1 OUT2 OUT3 Set value Judgment value (+) Output state Output state 2-value HIGH/ Alarm Output state <When N.O. is set> Below the Above the lower limit Within GO upper limit Output operation...
  • Page 148 Setting up Extended Functions ■ Logic Output operation Display HIGH Set value External output OUT1 OUT2 OUT3 Set value Judgment value (+) Output state Output state Logic Judg- Judg- Alarm ment 1 ment 2 Output state <When N.O. is set> Below the Above the lower limit...
  • Page 149 Setting up Extended Functions ■ Logic 2 Output operation Display HIGH Set value External output OUT1 OUT2 OUT3 Set value Judgment value (+) ALL GO Alarm Output state Logic 2 (All con- (Master ( A n y o f n e c t e d unit) connect- Output state...
  • Page 150 Setting up Extended Functions <Reference> ● Output 1/2/3 indicator operations ON/OFF operations of output 1, output 2, and output 3 indicators are interlocked with output operation ON/ OFF. (When output turns ON, the corresponding indicator lights up.) Output 1 indicator (Orange) Output 2 indicator (Orange) Output 3 indicator (Orange) 3-value...

  • Page 151: External Output Delay Timer Selection

    Setting up Extended Functions 7.2.5 External Output Delay Timer Selection ( This function allows you to set an external output timer and external output delay timer. Simultaneous input Function No timer (OFF) The timer is set to OFF. ON delay (ON. The behavior required for GO judgment output of external output to change from OFF to ON is de- DLY) layed by the time set in the external output delay timer.
  • Page 152 Setting up Extended Functions ■ ON delay (ON.DLY) ■ OFF delay (OFF.DLY) HIGH-side setting HIGH-side setting LOW-side setting LOW-side setting 3VAL 3VAL Output 1 Output 1 Output 2 Output 2 Output 3 Output 3 2VAL 2VAL Output 1 Output 1 Output 2 Output 2 Output 3...
  • Page 153 Setting up Extended Functions ■ Single shot delay (SS.DTY) When the external output delay timer set- When the external output delay timer setting ting is shorter than the elapsed time of GO is longer than the elapsed time of GO judg- judgment output ment output HIGH-side setting...
  • Page 154 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Select : Finalize : Move the digit : Change the numerical value Finalize Setting item Set value Default value...

  • Page 155: Number Of Digits Displayed

    Setting up Extended Functions 7.2.6 Number of Digits Displayed ( This function allows you to switch the number of digits after the decimal point in the digital dis- play section. Three digits after the Two digits after the One digit after the decimal point decimal point decimal point...

  • Page 156: Analog Scaling

    Setting up Extended Functions 7.2.7 Analog Scaling ( This function allows you to select default (DEFALT) or free (FREE) for scaling of analog output. If you set free (FREE), you can select the method for setting the upper and lower limit values for scaling of analog output.
  • Page 157 Setting up Extended Functions ■ Analog voltage/current output specifications Analog voltage/current output specifications are common to "DEFALT" (default) and "FREE" (free) settings. When the voltage output range is 1 to 5 V When the current output range is 4 to 20 mA ●...
  • Page 158 Setting up Extended Functions ■ Upper and lower limit values for scaling ( If "ANALOG" (analog scaling) is set to "FREE", you can set the upper and lower limit values for scaling to any desired values. After setting the upper limit value for scaling, set the lower limit value for scaling.
  • Page 159 Setting up Extended Functions Setting method Setting the upper limit value for scaling ● Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Move the digit : Change the numerical value Finalize Setting item...
  • Page 160 Setting up Extended Functions Setting the lower limit value for scaling ● Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Move the digit : Change the numerical value Finalize Setting item Setting range...

  • Page 161: Eco Mode

    Setting up Extended Functions 7.2.8 Eco Mode ( This function allows you to turn OFF the backlight on the display section of the controller to save electricity when the display section is not used. If Eco mode is set to ON, the backlight on the display section will go out when no key is operat- ed for 30 seconds.

  • Page 162: Alarm Settings

    Setting up Extended Functions 7.2.9 Alarm Settings ( This function allows you to specify whether to detect alarms and to set alarm detection conditions. Alarms are divided into two types (measurement alarm 1 and measurement alarm 2). Measurement alarm 1 occurs when the sensor head becomes unable to make measurements. This alarm occurs when an edge exceeding the measurement capability occurs or when the intensity of received light is saturated due to ambient light.
  • Page 163 Setting up Extended Functions ■ Alarm delay count This function allows you to set the number of delays that triggers alarm output. While an alarm is being delayed, the last measured value is held. Setting method Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only (Note)
  • Page 164 Setting up Extended Functions ■ Alarm condition selection This function allows you to select either the held condition or alarm condition of the last normal measured value (NORM.V) for the measured value at the time of measurement alarm 1 occur- rence.
  • Page 165 Setting up Extended Functions ■ Stain check This function judges the influence of stain on the detection surface according to the intensity of received light and outputs measurement alarm 2. Stain check Function Stain check turns ON and sensitivity to stain is low. Low sensitivity setting ON When there is severe stain on the light emitting or receiving surface of the sensor (LOW)
  • Page 166 Setting up Extended Functions ■ Connected units count check (for master units only) This function checks the number of connected controllers and outputs an alarm when the num- ber of connected controllers changes. If the actual number of connected controllers changes from the number of connected controllers that exist when "CON.CHK"...
  • Page 167 Setting up Extended Functions ■ Reverse insertion check This function outputs measurement alarm 2 when the specified measurement direction differs from the insertion direction of the detected object. Setting method Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Select : Finalize...

  • Page 168: Key Lock Function Selection

    Setting up Extended Functions 7.2.10 Key Lock Function Selection ( This function allows you to configure settings to activate key lock automatically when five min- utes have elapsed since key operation was performed last time. The unlocking method for automatic key lock is the same as for manual key lock. Setting method Hold down for 2 seconds CALC: Displayed for master units only...

  • Page 169: Interference Prevention Function ( )(For Master Units Only)

    Setting up Extended Functions 7.2.11 Interference Prevention Function ( )(For Master Units Only) This function has the controller prevent interference caused by light going around among sen- sor heads. The function works among four connected controllers. Interference prevention Interference prevention •...
  • Page 170 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only ALL IN / INTF.PR: Displayed for master units only : Select : Finalize Setting item Set value Default value Interference prevention function Interference prevention function ON (ON) (INTF.PR) Interference prevention function OFF (OFF) 7-46...

  • Page 171: Sampling Cycle

    Setting up Extended Functions 7.2.12 Sampling Cycle ( This function enables the sampling cycle to be changed according to the moving speed of the object. Selecting “NORMAL” (standard sampling) enables measurement to be less influenced by the surrounding environment Sampling cycle Function High-speed sampling (HI-SPD) The sampling cycle is set to 0.5 ms.

  • Page 172: Calculation Settings ( )(For Master Units Only)

    Setting up Extended Functions 7.3 Calculation Settings ( )(For Master Units Only) This function can perform calculation processing based on the measured values of the connect- ed controllers and display the judgment results in the digital display section of the master unit or output them from the master unit.

  • Page 173: Calculation Application Selection

    Setting up Extended Functions 7.3.2 Calculation Application Selection ( When "MODE" (calculation mode) is set to "CALC", this function allows you to set calculation application selection. You can select an application to be used for calculation. The function of each application is described in the following table. Number of Application Function...
  • Page 174 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only : Select : Finalize Setting item Set value Default value Maximum value (MAX) Minimum value (MIN) Application (APPLI) Average value (AVERAG) Standard difference (STAND) Thickness / width (THICK) ■...
  • Page 175 Setting up Extended Functions ■ Minimum value ( The smallest measured value of the measured values of the master unit and slave units is used as the calculated value. Slave unit Minimum value Master unit The minimum measured value of the master unit is used as the calculated value of the master unit.
  • Page 176 Setting up Extended Functions ■ Standard difference ( For each slave unit, the difference between the measured value of the master unit and that of the slave unit is used as the calculated value. This application causes each slave unit to output judgment results. Standard Slave unit 1 difference...

  • Page 177: Copy Settings

    Setting up Extended Functions • The response time for judgment output by the master unit is the respective response times of the master unit and slave unit plus 3 ms. <Reference> Application settings can be selected when at least one slave unit is connected. 7.4 Copy Settings ( The settings on the master unit can be copied to the slave units connected to the master unit.

  • Page 178: Copy Individual Selection ( )(For Master Units Only)

    Setting up Extended Functions 7.4.1 Copy Individual Selection ( )(For Master Units Only) This function allows you to select copy target items individually and copy them from the master unit to a slave unit. ● Copy target items Settings Item Operation mode (OP.MODE) Detection settings (DETECT) Measurement direction (DIRECT)
  • Page 179 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only Select an item : Select : Change : Change : Select Setting item Set value Default value OP.MODE (Operation mode): YES/NO DIRECT (Measurement direction): YES/NO SPEED (Average count (response time)): YES/NO...

  • Page 180: Copy Batch Selection ( )(For Master Units Only)

    Setting up Extended Functions 7.4.2 Copy Batch Selection ( )(For Master Units Only) This function allows you to select all copy target items at the same time. <Reference> Even if you set a particular item to "NO" (no execution) in "CPY.SEL" (copy individual selection), that item will not be removed from the copy target items if you select the item as a copy target item.

  • Page 181: Copy Execution ( )(For Master Units Only)

    Setting up Extended Functions 7.4.3 Copy Execution ( )(For Master Units Only) This function allows you to copy the settings of "CPY.SEL" (copy individual selection) or "CHK. ALL" (copy batch selection) from the master unit to a slave unit. Setting method Hold down for 2 seconds CALC: Displayed for master units only...

  • Page 182: Copy Lock ( )(For Slave Units Only)

    Setting up Extended Functions 7.4.4 Copy Lock ( )(For Slave Units Only) Copy lock can only be set for slave units. Setting copy lock to a slave unit allows you to prohibit copying from the master unit to that slave unit.

  • Page 183: Bank Settings ( )

    Setting up Extended Functions 7.5 Bank Settings ( This function allows you to select the settings stored in the bank when loading them. 7.5.1 Bank Save Selection( This function allows you to select the settings to be read from or written to the bank. Write Only by key operation Bank 1...
  • Page 184 Setting up Extended Functions Setting method Hold down for 2 seconds CALC: Displayed for master units only : Select : Finalize Setting item Set value Default value HIGH set value and LOW set value (THRS) HIGH set value, LOW set value, preset value, sen- Bank save selection (BNK.DAT) sitivity adjustment, judgment level, and judgment THRS...

  • Page 185: Calibration Settings

    Setting up Extended Functions 7.6 Calibration Settings ( 7.6.1 Calibration Selection ( This function allows you to reduce installation errors when replacing the sensor head, for example. Calibration settings Set value Function Default (DEFAUL) Calibration is reset to the factory default state. Calibration is executed according to the preset value and User settings (USER) span is corrected.
  • Page 186 Setting up Extended Functions When "USER" (user settings) is set ● If you set "USER" (user settings), you must set the following four values in the figure below: Measured value 1 (CL.SET1), adjusted value 1 (AJ.VAL1), measured value 2 (CL.SET2), and adjusted value (AJ.VAL2).
  • Page 187 Setting up Extended Functions Enter adjusted value 1 (AJ.VAL1). After entering the value, press the key. LEFT/RIGHT arrow keys ( ): Move the digit UP/DOWN arrow keys ( ): Change the numerical value Setting item Set value Default value Adjusted value 1 (AJ. User settings (USER) -199.999 to 199.999 (mm) 0.000...
  • Page 188 Setting up Extended Functions Enter adjusted value 2 (AJ.VAL2). After entering the value, press the key. LEFT/RIGHT arrow keys ( ): Move the digit UP/DOWN arrow keys ( ): Change the numerical value Setting item Set value Default value Adjusted value 2 (AJ. User settings (USER) -199.999 to 199.999 (mm) 10.000...
  • Page 189 Chapter 8 Specifications and Dimensions 8.1. Specifications ··········································································8-2 8.1.1 Controller ··········································································· 8-2 8.1.2 Sensor Head ······································································ 8-8 8.2. Dimension Drawings ·································································8-9 8.2.1 Controller ··········································································· 8-9 8.2.2 Sensor Head ······································································ 8-11 8.2.3 Side View Attachment ·························································· 8-12...

  • Page 190: Specifications

    Specifications and Dimensions 8.1. Specifications 8.1.1 Controller Master unit Slave unit Type High-performance type Wire-saving type NPN output HG-TC101 HG-TC111 Model No. HG-TC113 HG-TC101-P HG-TC111-P PNP output Number of connectable Up to 15 slave units can be connected to a master unit. (Up to 14 slave units can be units connected if a communication unit is connected.) Supply voltage...
  • Page 191 Specifications and Dimensions Master unit Slave unit Type High-performance type Wire-saving type NPN output HG-TC101 HG-TC111 Model No. HG-TC113 HG-TC101-P HG-TC111-P PNP output Input 1, Input 2, and Input 3 can be switched to "Preset External input switching / Reset / Trigger", "Bank Input A / Bank Input B / Select ―...
  • Page 192 Specifications and Dimensions I/O circuit diagrams ● HG-TC101 / NPN output type (Brown) + V Load (Black) Output 1 Load Load (White) Output 2 (Black / Gray) Output 3 24 VDC ±10% – (Pink) External input 1 (Purple) External input 2 (Pink / Purple) External input 3 (Blue) 0V (Gray) Analog output...
  • Page 193 Specifications and Dimensions ● HG-TC101-P / PNP output type (Brown) + V (Pink) External input 1 (Purple) External input 2 (Pink / Purple) External input 3 24 VDC ±10% – (Black) Output 1 (White) Output 2 Load (Black / Gray) Output 3 Load Load (Blue) 0V...
  • Page 194 Specifications and Dimensions ● HG-TC111 / NPN output type Connect to +V (brown) of HG-TC101 Load (Black) Output 1 Load Load (White) Output 2 (Black / Gray) Output 3 (Pink) External input 1 (Purple) External input 2 (Pink / Purple) External input 3 Connect to 0V (blue) of HG-TC101 (Gray) Analog output...
  • Page 195 Specifications and Dimensions ● HG-TC111-P / PNP output type Connect to +V (brown) of HG-TC101-P (Pink) External input 1 (Purple) External input 2 (Pink / Purple) External input 3 (Black) Output 1 (White) Output 2 Load (Black / Gray) Output 3 Load Load Connect to 0V (blue) of...

  • Page 196: Sensor Head

    Specifications and Dimensions 8.1.2 Sensor Head Type Measurement width 10 mm / Standard type Measurement width 10 mm / Slim type Model No. HG-T1010 HG-T1110 Position detection CMOS-based method Installation distance 0 to 500mm Measurement width 10mm Red semiconductor laser: Class 1 [JIS / IEC / GB / FDA (Note 1)] Light source Maximum output: 0.3mW, Peak emission wavelength: 655nm Sampling cycle...

  • Page 197: Dimension Drawings

    Specifications and Dimensions 8.2. Dimension Drawings 8.2.1 Controller Units: mm ■ HG-TC101, HG-TC101-P / Master unit of high-performance type 21.1 20mm or more 21.5 36.5 (58.5) Compatible with 35-mm-wide DIN rail 14.3 R 30mm or more ■ HG-TC111, HG-TC111-P / Slave unit of high-performance type 20mm or more 21.1 (5.6)
  • Page 198 Specifications and Dimensions ■ HG-TC113 / Slave unit of wire-saving type 21.1 (5.6) 21.5 36.5 Compatible with 35-mm-wide DIN rail 14.3 ■ Sensor head connection cable CN-HT-C□ (option) mounting diagram (Common to HG-TC101 / HG-TC101-P, HG-TC111 / HG-TC111-P, and HG-TC113) 15 mm or more (23) (73.6)

  • Page 199: Sensor Head

    Specifications and Dimensions 8.2.2 Sensor Head Units: mm ■ HG-T1010 / Measurement width 10 mm, standard type 2-ø3.5 mounting hole 2-ø3.5 mounting hole (14) Beam axis (6.2) (6.2) 2-M2×0.4 Depth 3 19.5 19.5 R 30 or more R 30 or more (26.7) 15 or more 15 or more...

  • Page 200: Side View Attachment

    Specifications and Dimensions Units: mm ■ HG-T1110 / Measurement width10 mm, slim type 2-ø3.3 mounting hole 2-ø3.5 mounting hole Beam axis (6.2) (8.1) 19.5 19.5 R 30 or more R 30 or more 15 or more (26.7) (26.7) 15 or more (200) (200) <Emitter>...

  • Page 201: Chapter 9 Maintenance

    Chapter 9 Maintenance 9.1 Maintenance and Inspection ························································9-2 9.1.1 Maintenance Precautions ······················································ 9-2 9.1.2 Main Inspection Items ·························································· 9-2...

  • Page 202: Maintenance And Inspection

    Maintenance 9.1 Maintenance and Inspection 9.1.1 Maintenance Precautions • Always turn OFF the power before cleaning the product. • Never use thinner, benzene, or other organic solvents to wipe off dirt or dust. • To remove any dirt that adheres to the controller and the light emitting and light receiving surfaces of the sensor head, use compressed air or gently wipe off using a clean, soft cloth.

  • Page 203: Chapter 10 Troubleshooting

    Chapter 10 Troubleshooting 10.1 Troubleshooting ······································································10-2 10.2 Error Messages ······································································10-4 10-1...

  • Page 204: Troubleshooting

    ● Check the wiring. ● Check the voltage and capacity of the power supply. ● When the HG-T controller manufactured prior to January 2019 is used, some functions will be restricted. For details, consult your Panasonic representative. Reference Symptom Cause...
  • Page 205 Keys cannot be The key lock function is ON. Set the key lock function to OFF. 7-44 operated <Important> If the product still does not operate normally after you check the above, consult your Panasonic representative. WUME-HGT-3 10-3...

  • Page 206: Error Messages

    • Sensor head other than HG-T se- • Replace the sensor head. ries connected. • Connect an HG-T series sensor head. Both connected sensor heads are Connect an emitter and receiver correctly. emitters or receivers.
  • Page 207 If an error occurs again after you cleared it: ● Check if an excessive force is applied to the controller or the sensor head. ● If the product still does not operate normally after you check the above, consult your Panasonic representative.
  • Page 208 (MEMO) 10-6 WUME-HGT-3...

  • Page 209: Chapter 11 Appendix

    Chapter 11 Appendix 11.1 Menu Structure(General Function Display) ····································11-2 11.2 Menu Structure(Extended Function Display) ··································11-4 11-1...

  • Page 210: Menu Structure(General Function Display)

    Appendix 11.1 Menu Structure(General Function Display) [Detection settings] [Basic settings] [Initialization] [Maintenance] Hold down for 2 seconds [Initialization] [Cumulative operating [Cumulative head period] operating period] [HIGH set value] [LOW set value] [Hysteresis] [Teaching type] [Tolerance <±>] [Preset value] [Average count [Operation mode] [Measurement (response time)]...
  • Page 211 Appendix [Preset data [Preset save] [Reference waveform [Output [Analog output [Menu display selection] operation] selection] setting] save] WUME-HGT-3 11-3...

  • Page 212: Menu Structure(Extended Function Display)

    Appendix 11.2 Menu Structure(Extended Function Display) [Calculation settings] [Detection settings] [Basic settings] [Advanced settings] (for master units only) [Copy settings] [Bank settings] Hold down for 2 seconds [Bank save selection] [Copy individual selection] [Copy batch selection] (for master units only) (for master units only) [Calculation [Calculation application...
  • Page 213 Appendix [Calibration settings] [Initialization] [Maintenance] [Initialization] [Calibration selection] [Cumulative operating [Cumulative head period] operating period] [Copy execution] [Copy lock] (for master units only) (for slave units only) [Number of digits [Analog scaling] [Eco mode] [Alarm settings] [Key lock function [Interference prevention [Sampling cycle] selection] displayed]...
  • Page 214 (MEMO) 11-6 WUME-HGT-3...
  • Page 215 Revision History Revision date Revision item First edition 10/5/2018 Second edition 11/12/2018 Correction of mistakes “Chapter 6 Setting up General Functions”, “Chapter 7 Third edition 2/1/2019 Setting up Extended Functions”, “Chapter 11 Appen- dix” added...
  • Page 216 SUNX with all shipping costs paid by Purchaser or offered to Panasonic Industrial Devices SUNX for inspection and examination. Upon examination by Panasonic Industrial Devices SUNX, Panasonic Industrial Devices SUNX will, at its sole discretion, repair or replace at no charge, or refund the purchase price of, any Products found to be defective.
  • Page 217 3. DISCLAIMERS (1) Panasonic Industrial Devices SUNX’s sole obligation and liability under this warranty is lim- ited to the repair or replacement, or refund of the purchase price, of a defective Product, at Panasonic Industrial Devices SUNX’s option. (2) THE REPAIR, REPLACEMENT, OR REFUND IS THE EXCLUSIVE REMEDY OF THE...
  • Page 218 ■ Overseas Sales Division (Head Office): 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan ■ Telephone: +81-568-33-7861 ■ Facsimile: +81-568-33-8591 panasonic.net/id/pidsx/global For sales network, please visit our website. © Panasonic Industrial Devices SUNX Co., Ltd. 2019 February, 2019 PRINTED IN JAPAN WUME-HGT-3...

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