Related Manuals for J&M 525
Summary of Contents for J&M 525
- Page 1 Grain Cart Roll Tarp ALL MODELS S E T U P M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
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Page 2: Table Of Contents
Table of Contents Manual Roll Tarp 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Endcap Assembly 4 . -
Page 3: Endcap Assembly
Endcap Assembly NOTE: Before beginning assembly, read the grain carts operator’s manual and comply with all safety rules and operation procedures. Rear Endcap 1/4” SF Hex Nut Rear Endplate 1/4” x 1/2” SF Hex Bolts Assemble endcap at the ground level . Attach the endplate to the endcap using 1/4” x 1/2” serrated flange hex bolts and 1/4”... -
Page 4: Hanger Bracket Locations
. Instead use a bent hanger bracket (JM0048492 ) and install directly under the sideboard at the top of the angled shell . Model 1000 to 1412 Model 525 to 875 Model 1122 to 1522 Leaner Model X2431 and GC-31T International Rear Runner NOTE: All Leaner models have (2) hanger brackets. -
Page 5: Hanger Bracket Assembly
Hanger Bracket Standard Grain Carts Install the roll tarp hanger bracket . Use (4) 3/8”-16 x 1” Gr5 Z serrated flange hex bolts and (4) 3/8”-16 Gr5 Z serrated flange hex nuts to attach the hanger bracket to the rear end panel brace . Tighten the hardware once installed . Next install the hanger bracket hook and the rubber flap . -
Page 6: Installing Rear Endcap
Installing the Rear Endcap Place the Rear Endcap Assembly onto the back of the grain cart . Slide the endcap to the right until it makes contact with the corner bracket . Sideboard Corner Using a 1/4” drill bit, drill through the hole closest to the corner bracket . Once drilled, fasten with a 1/4” x 1/2” serrated flange hex bolt and nut . -
Page 7: Rear Endcap Support Braces
Rear Endcap Support Brace Install the endcap brace . The purpose of the endcap brace is to hold the inside of the endcap up approximately 1” higher than the outside of the endcap . Drill a hole using a 1/4” drill bit first followed by a 7/16” drill bit . The hole should be placed onto the nearest crossbrace which is welded to the shell body . -
Page 8: Tightening Rear Endcap
Tightening Rear Endcap Pull the tightening lip tight against the opposite auger side of the grain cart . Using a 1/4” bit, drill through the hole on the top of the endcap . Fasten the endcap by using a 1/4” x 1-1/2” bolt and 1/4” serrated flange nut . Tighten the bolt . Now go to the other end of the endcap and repeat the same procedure . -
Page 9: Installing Front Endcap
Installing the Front Endcap Install the front endcap assembly using the same procedure used to install the rear endcap assembly . Do not forget the endcap brace . (See pages 6-8) On the front faceplate, use the plastic 3/8” ribbed push in rivets to fill the four 3/8” holes . Installing Tarp Bows Install all of the tarp bows . -
Page 10: Installing Cable Clamps
Installing Cable Clamps Using a cable clamp, feed one end of the cable through the cable clamp, make a small loop, then tighten the cable . Do this with all three cables . NOTE: Make sure that the base of the clip bears on the live end of the rope and the “U” of the bolt bears on the dead end. - Page 11 Installing the Spring Return Place the spring return as close to the front endcap and butt the side of the spring return, with the cable loop, against the welds on the corner of the grain cart . NOTE: For single auger cart make sure that the spring return is level with the ground and that the spring return is not hindered by any part of the cart.
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Page 12: Installing 1-1/4" Roll Tube
Installing 1-1/4” Square Roll Tube Prepare the canvas tarp . Spread the canvas tarp out so that the stiffening patches are on the opposite auger side with the shiny side down . For grain carts with a capacity of 875 bushels and lower, slide the tarp guide roller onto the 1-1/4” square roll tube . Install the 1-1/4”... -
Page 13: Installing Roll Tarp Stops
Installing the Roll Tarp Stops Next place the 1” tube under the top bolt of the back corner bracket on the auger side . Drill a 1/4” hole through the tube and side- wall approximately 18” to 24” in from the corner of the cart . Then re-drill the hole with a 7/16” bit . Place a 3/8” x 2” bolt through the roll tarp stop, 1”... -
Page 14: Installing The Crank Handle
Installing the Crank Handle NOTE: If you are installing the optional Electric Roll Tarp go to top of the next page. Slide tarp guide roller over rear end of 1-1/4” square roll tube . Then slide one washer over, then the spring return cable, then the next washer . -
Page 15: Tarp Rope
Tarp Rope The process below is to be completed at the front and back ends of the cart . • Unroll the roll tarp completely and let it hang down to its lowest point on the opposite auger side . •... -
Page 16: Electric Roll Tarp
Installing Electric Roll Tarp... -
Page 17: Removing Parts (If Previously Equipped)
Removing Parts (if previously installed) Remove the Knuckle from the roll tube if previously installed . Un-install the hanger bracket if previously installed . Re- Un-tighten both 3/8” locknuts, then pull the knuckle away move the (4) 3/8” x 1” serrated flange hex bolts and nuts from the tarp . -
Page 18: Attaching Electric Roll Tarp Arm And Motor
Attach Electric Roll Tarp Arm and Motor Attach the electric roll tarp arm to the mount . Use (2) 1/2” x 1” hex bolts and (2) 1/2” hex nuts . Adjust the roll tarp arm to the correct length, tighten the two set screws, and attach the motor to the roll tube . Once the motor is attached drill a 3/8”... -
Page 19: Switchboard
Switchboard Position the Electric Roll Tarp Switch Mount on the front auger side leg in a position that it will not interfere with any other component of the grain cart and so that the power cables will reach from the battery to the Switchboard . Use the electric roll tarp switch mount as a guided to mark the two holes . - Page 20 Wiring OPEN CLOSE OPEN CLOSE RAISE LOWER RAISE LOWER GREEN BLUE BLACK 35 A 35 A YELLOW BLACK YELLOW YELLOW 20 A BLACK Gold Terminal BLACK BLACK Main Wiring Harness CHARGER 2024-07 BLACK...
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Page 21: Aligning The Tarp/Troubleshooting
Aligning the Tarp/Troubleshooting Incorrect Correct Figure 1 Figure 2 When the tarp is in closed position roll the tarp up to the tightening lip so the tarp is taught . Open the tarp . If the tarp is rolling at an angle (Figure 1), close the tarp until it’s in the same position as Figure 3 . Now insert a 5”... -
Page 22: Repair Parts List
Repair Parts... - Page 23 43 Tarp Rope Bracket JM0047700 30 160” Arched Tarp Bows (Leaner) JM0021405 44 Tarp Rope Standard JM0048662 31 1-1/4” x 150” Roll Tube for Roll Tarp (525) JM0024498 44 Tarp Rope Leaner JM0048670 31 1-1/4” x 161” Roll Tube for DSR (620) JM0048400 45 1/4”...
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Page 24: Repair Parts List - Standard Carts
Repair Parts List - Standard Carts Part 1000 1051 1151 1326 1401 Tarp Crank Handle Square Tubing (1” x 1” Sq . Tube) 14 Gauge 158” 168” 192” 264” 306” Roll Tube (1 .25” x 1 .25” Sq . Tube) 11 Gauge 164”... -
Page 25: Repair Parts List - Extended Reach Carts
Repair Parts List - Extended Reach Carts Part 1012 1112 1312 1412 1122 1222 1522 Tarp Crank Handle Square Tubing (1” x 1” Sq . Tube) 14 Gauge 192” 264” 306” 264” 306” Roll Tube (1 .25” x 1 .25” Sq . Tube) 11 Gauge 198”... -
Page 26: Repair Parts List - Drag Series Carts
Repair Parts List - Drag Series Cart Part 1132, 1432 1832, 2032, 2332 Tarp Crank Handle Square Tubing (1” x 1” Sq . Tube) 14 Gauge 274” 360” Roll Tube (1 .25” x 1 .25” Sq . Tube) 11 Gauge 280”... - Page 27 Repair Parts Description Part . No . Pivot Pin, Raw 5-Spring (No Snap Ring) JM0022096 Screw, 1/2” x 5/8” Set Screw JM0022139 Terminal, D1R 8ga . Ring with 1/4” Ring JM0027586 Shrink Tube 3/8” x 1-1/2” Red JM0027584 Boot, Rubber for Motor JM0022132 Shrink Tube 3/8”...
- Page 28 Repair Parts Description Part . No . 12V to 12V Battery Charger JM0027090 Breaker, 35A Outdoor Manual Reset Circuit Breaker JM0022133 Electric Roll Tarp Key Fob JM0027061 Electric Roll Tarp Switch Mount JM0040671 RF Module JM0027059 Reversing Relay JM0022088 20 Amp Auto-Reset Breaker JM0022133 Wire, 8 Gage Jumper w 3/8”...