Related Manuals for J&M 1522
Summary of Contents for J&M 1522
- Page 1 OPERATORS MANUAL 1522 1412 1312 1222 1122 1112 1012 J. & M. Mfg. Co., Inc. 284 Railroad Street - P .O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Stance Rear Auger Sider Opposite Auger Sider Front...
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Page 3: Table Of Contents
Table Of Contents 4 ............To The Dealer 5 . -
Page 4: To The Dealer
To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 6: Specifications
Specifications SPECIFICATIONS Single Wheel Option Capacity 875 Bushels 1,025 Bushels 1,400 Bushels 1,150 Bushels 1,325 Bushels Auger, One Vertical 18” Bullet 20” Bullet 20” Bullet 20” Bullet 20” Bullet 2.3 minutes Unload Time (minutes) 1.8 minutes 1.8 minutes 1.9 minutes 2.2 minutes Wheels 21x32, 27x32, 30x32,... - Page 7 Specifications SPECIFICATIONS Single Wheel Option Capacity 1,130 Bushels 1,250 Bushels 1,475 Bushels Auger, One Vertical 20” Bullet 20” Bullet 20” Bullet Unload Time (minutes) 1.9 minutes 2.1 minutes 2.5 minutes Wheels (2) 30x32, 32x36 or 44x32 44x32 44x32 Tires (2) 900/60R32, 1050/50R32, or 1250/50R32 1250/50R32...
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Page 8: Bolt Torque Chart
General Information BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 9: Safety
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. - Page 10 Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing Description Part # J&M Oval Decal, Large JM0015151 X-tended Reach JM0037663 Caution Lower Rest JM0037662 Warning, Keep Hands Away JM0018039 Bullet Auger JM0037664 Danger, Electric Lines JM0015099 J&M Oval Decal, Medium JM0010179...
- Page 11 Safety Rules Description Part # 12 Warning, Pinch Point JM0014994 13 Warning, Falling/Lowering JM0014992 14 www.jm-inc.com JM0019239 15 OAS Stripe Kit Specify 16 AS Stripe Kit Specify 17 Bullet Auger JM0037664 18 Danger, Do Not Enter Tank JM0018033 19 Warning, Lug Nuts JM0010150 20 Danger, Rotating Driveline JM0018036...
- Page 12 Initial Operation and Maintenance TITLE WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with EP-80-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap?
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Page 13: Operating Instructions
Preparing the Grain Cart for Use: Model 812 requires a 150+ HP Tractor. Models 1012, 1112, and 1122 requires a 225+ HP Tractor. Models 1222, and 1312 requires a 250+ HP Tractor. Models 1412 and 1522 require a 300+ HP Tractor. - Page 14 Operating Instructions (Continued) TITLE 5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor.
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Page 15: Lubrication Schedule
1122 1-3/4” 2” 1222 1-3/4” 2” 1312 1-3/4” 2” 1412 1-3/4” 2” 1522 1-3/4” 2” Pivot Pin Once Annually Upper Auger Flighting Every 8hrs of use. Roll Tarp U-Joint Once Annually Driveline Every 8hrs of use. Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART •... -
Page 16: Troubleshooting
Troubleshooting TITLE WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Trouble... Possible Cause... Possible Remedy... Auger will not return to down position Dirt In Restrictor (see pg. - Page 17 TITLE Adjusting the Lower Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 3/8” bolts on the hanger bushing assembly.
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Page 18: Storage Preparation
Removing Dirt From The Restrictors On The Hydraulic Cylinder TITLE WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. -
Page 19: Repair Parts
TITLE Repair Parts List and Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous. - Page 20 130 Degree Gearbox Assembly for 20” Diameter Turbo Augers (WEASLER) TITLE For Models 1012, 1112, 1312, 1412, 1122, 1222 & 1522 Grain Carts Description Part. No. Housing Set (70-001114) JM0025053 Bearing, 32210 (71-20017) JM0025054 Bearing Cone, 3780 (71-20044) JM0025055 Bearing Cup, 3720 (71-20033) JM0025056 1-3/4”...
- Page 21 HUB & SPINDLE ASSEMBLY 250-10 TITLE For Models 1112, 1312, 1412, 1122, 1222 & 1522 Single Grain Carts with 6” Diameter Spindles Description Part. No. Hub and Spindle Assembly Complete with 3/4”-16 Studs and Nuts (HSA-1075-34) JM0025709 Hub and Spindle Assembly Complete with 22MM Studs and Nuts (HSA-1075-22) JM0019927 1”-8 Gr5 Z Centerlock Hex Nut (HLN-1)
- Page 22 TITLE HUB & SPINDLE ASSEMBLY W-891 1012 Grain Cart with 4-1/2” Diameter Stress-Proof Spindle # Description Part. No. Hub and Spindle Assembly Complete (1000-20)(Non-Scale)(HSA-1000) JM0019942 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1” x 7” Gr5 Z Hex Bolt (165400) JM0016689 4-1/2”...
- Page 23 Inspection Windows # Description Part. No. 1 3/8”-16 Gr5 Z Centerlock Hex Nut (161900) JM0001512 2 Inside Window Brace (WB-4) JM0000253 3 Outside Window Brace (WB-4B) JM0000256 4 3/8-16 x 3/4” Gr5 Z Hex Bolt (161000) JM0001663 5 Oval Window Grommet (112500) JM0002454 6 Oval Window (IW-71212) JM0002455...
- Page 24 Door Wheel Assembly (2015 & Older) # Description Part. No. Complete Door Wheel Assembly (20-1/4”)(CWA250) JM0018884 Complete Door Wheel Assembly (28”)(CWA750) JM0018879 Welded Guide Assembly (WGA-1034) JM0018864 2-1/2” USS Flat Washer (12-W-212) JM0018982 Track Assembly (20-1/4”)(TA-2014) JM0018861 Track Assembly (28”)(TA-28) JM0018860 3/8-16 x 1-1/2”...
- Page 25 Walking Tandem Dual Wheel Assembly *-R = Red *-B = Blue *-G = Green *-Y = Yellow *Add color to Part Number Description Part. No. 1”-14 Gr8 YZ Hex Nut (1HNG8) JM0019926 1-1/4” x 8” x 14” Clamp Plate (114814CP) JM0010145 1”-14 x 7-1/2”...
- Page 26 WEIGH SCALE SYSTEMS TITLE Digi-Star & Weigh Tronix Scale System For 1112, 1312, & 1412 with Walking-Tandem Duals GT-400 GT-460 For Models 1110 Grain Carts For Models 1310 and 1410 Grain Carts Digi-Star Scale System Weigh-Tronix Scale Systems Description Part. No. Description Part.
- Page 27 TITLE WEIGH SCALE SYSTEMS Digi-Star 5-Point Scale System For Grain Carts equipped with STORM TRACKER track systems GT-400 GT-460 WEIGH SCALE SYSTEMS Weigh Scale Scale System for Grain Carts Equipped with STORM TRACKER Track Systems and 5-Point Scales Systems Description Part.
- Page 28 WEIGH SCALE SYSTEMS TITLE Digi-Star 5-Point Scale System For Single Wheel Applications with Bolt-on Axles Weigh Bar is flipped in opposite direction for the 810 & 1010 Models. GT-400 GT-460 Description Part. No. 2-7/8” Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 Weigh Bar Receiver Weldment Scales 2-7/8”...
- Page 29 TITLE WEIGH SCALE SYSTEMS Digi-Star 5-Point Scale System Hardware Hardware for Single Wheel and Track System Bolt-on Axles GT-400 GT-460 Description Part. No. 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 1” Zinc Finish Lock Washer JM0019203 1”-8 Gr5 Z Hex Nut JM0002127 1”-8 x 5-1/2”...
- Page 30 Ladder Assembly Description Part. No. 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2” USS Flat Washer JM0003082 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Side Swing Ladder Mount Bracket JM0012865...
- Page 31 164-1/2” Driveline (1012, 1112, 1122, 1222) JM0026002 190” Driveline (1312, 1412, 1522) JM0026235 Grain Cart Jack (812) JM0001480 Heavy Duty Grain Cart Jack (1012,1112,1312,1412,1522) JM0020936 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 Square U-Bolt JM0024199 3/8”-16 x 1/2” Set Screw...
- Page 32 Top Auger Linkage Description Part. No. 1/4" Diameter Snap Ring JM0001870 Master Link (12 Series w/ keeper) JM0035075 Main Fold Link (12 Series w/ keeper) JM0034658 1-1/4"ID x 1-1/2"ID x 2" Long Sleeve JM0021957 5/8"-11 Gr5 Z Centerlock Hex Nut JM0002146 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512...
- Page 33 Top Auger Assembly Description Part. No. 4 Sided Telescoping Spout Rubber Extension 20" JM0034417 Outer Tip Spout (12 Series) JM0034365 Inner Tip Spout (12 Series) JM0034291 5/16"-18 x 5/8" Flat Head Bolt (Black) JM0024448 5/16"-18 Gr5 Z SF Hex Nut JM0014049 Rubber Inside Spout Guide JM0035132...
- Page 34 1-3/4” Gearbox Washer (18”) JM0000083 Lower Auger Liner (1012,1112, 1122, 1222) JM0037362 2” Gearbox Washer (20” & 22”) JM0020638 Lower Auger Liner (1312,1412, 1522) JM0037287 10 1" x 3" Clevis Pin JM0003065 Yellow Cap JM0016842 11 Cotter Pin (for 1" x 3" Clevis Pin) JM0003064 18”...
- Page 35 TITLE 12 Series Hydraulic Hoses & Cylinders 1-3/4” x 4” Hydraulic Cylinder 2” x 36” Hydraulic Cylinder “Tip-Spout Cylinder” “Door Cylinder” Couplers 3” x 24” Hydraulic Cylinder (Welded to Shell) “Fold Cylinder” 2” x 36” Hydraulic Cylinder 3” x 24” Hydraulic Cylinder “Door Cylinder”...
- Page 36 TITLE LOCK - N - LOAD Sensor cable plugs into front harness and extension wire bundle (From valve). Description Part. No. 3/8” female NPT x 1/2” male NPT; 90 degree elbow JM0010292 PC-37 Check Valve JM0018233 3/8" male NPT X 3/8" female NPT swivel with .062 orifice JM0018362 3/8"...
- Page 37 TITLE Light Kit Assembly Description Part. No. Red Light (LED) JM0034389 Amber Light Only JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817 Extendable Amber Light Assembly (Right Side) JM0018826 Wiring Harness for Rear Lights (Each) JM0020437 Light Enhancer JM0010566 Main Wiring Harness with 7-Prong Connector End JM0020439 Limit Switch (for field light) JM0036040 Field Light Wire...
- Page 38 Sideboards for 812 & 1012 Models TITLE Description Part. No 812 Low Sideboard Corner JM0013113 812 Low Sideboard JM0014019 812 Endboard Back JM0014021 812 High Sideboard Corner JM0013112 812 High Sideboard JM0014020 812 Endboard Front JM0014022 812 Sideboard Set Complete JM0027980 812 Sideboards Description...
- Page 39 TITLE Sideboards For 1112, 1312, & 1412 Models Description Part. No 1112 Low Sideboard Corner JM0015092 1112 Low Sideboard (front) JM0015086 1112 Low Sideboard Brace JM0015083 1112 Low Sideboard Splice JM0015093 1112 Low Sideboard (Back) JM0015087 1112 Back Endboard JM0015089 1112 High Sideboard Corner JM0015090 1112 Back Half High Sideboard...
- Page 40 1122 Back Top Sideboard JM0007326 18 1122 1222 1522 Inside Brace JM0007266 1122 1222 Back Side Bottom Triangle JM0007305 19 1122 1222 1522 Center Cross Brace JM0007265 1122 Back Corner Top Side Triangle JM0007334 20 1122 1222 High Sideboard Brace JM0010920...
- Page 41 1122 1222 Back Bottom Sideboard JM0007307 18 1122 1222 1522 Inside Brace JM0007266 1222 Back Top Sideboard JM0007401 19 1122 1222 1522 Center Cross Brace JM0007265 1122 1222 Back Side Bottom Triangle JM0007305 20 1122 1222 High Sideboard Brace JM0010920...
- Page 42 Sideboards for 1522 Leaner *-R = Red *-B = Blue *-G = Green *-Y = Yellow When requesting an item with color, end the part number with -R, -B, -G, or -Y. (e.g. JM0000000-R)
- Page 43 JM0007268 18 1122 1222 1522 Inside Brace JM0007266 19 1122 1222 1522 Center Cross Brace JM0007265 20 1522 High Sideboard Brace (High Side) JM0007267 21 1522 High Sideboard Splice JM0009702 22 1522 Front Half High Sideboard JM0020342 23 1522 Front Endboard...
- Page 44 Roll Tarp Assembly Rear Endcap Front Endcap Prop-Up Bars Crank Handle Holder Tarp Stand-Off Crank Handle U-Joint Tarp Assembly...
- Page 45 JM0021378 1412) 30 Tarp with Rivets (1522) JM0021379 Rear Long Arched End Cap (1122, 1222, 1522) JM0007257 31 1” Square Tie-Down Tube (812) JM0000188 Rear Short Arched End Cap (1122, 1222, 1522) JM0007255 31 1” Square Tie-Down Tube (1012, 1112, JM0021331 3/8”-16 Gr5 Z J-Bolt (384JB)