Related Manuals for J&M 1522 Series
Summary of Contents for J&M 1522 Series
- Page 1 Manual GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Stance Front Opposite Auger Side Auger Side Rear...
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Page 3: Table Of Contents
Table Of Contents 4 ....................To the Dealer 5 . -
Page 4: To The Dealer
To the Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg. -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. -
Page 6: Specifications
Specifications SPECIFICATIONS Single Wheel Option Capacity 1,475 Bushels Auger, One Vertical 20” Bullet Unload Time (minutes) 2.5 minutes Wheels 44x32 Tires 1250/50R32 Hubs (2) 10 Bolt or 20 Bolt Spindles 6” Diameter Tongue Weight Empty 3,000 lbs. Loaded 4,800 lbs. Total Weight 16,900 lbs (approx.) -
Page 7: Bolt Torque Chart
Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 8: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing 12 Volt Active Lock-n-Load 12 Volt Active Active Lock-n-Load Active Close Gate To Fold Auger Close Gate To Fold Auger Description Part No. J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 X-Tended Reach Decal JM0037663... - Page 9 Decals Description Part No. 15 1522 Auger Side Stripe Kit JM0050092 16 1522 Opposite Auger Side Stripe Kit JM0050091 17 Bullet Auger Decal AS JM0041315 18 Danger, Do Not Enter Grain Tank Decal JM0018033 19 Warning, Keep Lug Nuts Tightened Decal 1-5/8” x 4” JM0010150 20 www.jm-inc.com Decal JM0019239...
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Page 10: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 11: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: • Have the safety instructions been read and clearly understood by the operator(s) of this machine? •... -
Page 12: Operating Instructions
Operating Instructions VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph. WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. - Page 13 Operating Instructions Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor.
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Page 14: Lubrication Service Schedule
Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART PTO &... -
Page 15: Routine Maintenance
Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART • Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. -
Page 16: Leaner Setup
Leaner Setup Note: For carts with the tarp option, make sure the bolts that are highlighted in figure 1 are 3/8”-16 x 1” Gr5 Z Pan Head Bolts. Replace any other regular bolts in any location where the tarp may hit with a 3/8”-16 x 1” Gr5 Z Pan Head Bolt. Figure 1 Install the Corners •... - Page 17 Leaner Setup Unfolding the sideboards • With two people inside the grain cart, loosen the bolts in hole B and remove the bolts from hole D of each inside brace and fold out the side board. • Insert a 3/8”-16 x 1” Gr5 Z SF Hex Bolt and 3/8”-16 Gr5 Z SF Hex Nut into hole C of each inside brace. NOTE: Do not tighten the bolts Install Center Cross Brace •...
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Page 18: Adjusting The Lower And Upper Flighting
Adjusting the Lower and Upper Flighting WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. LOWER FLIGHTING - If the drive dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2”... -
Page 19: Removing Dirt From The Restrictors On The Hydraulic Cylinder
Removing Dirt from the Restrictors on the Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the tip spout hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. -
Page 20: Hub & Spindle Assembly 550-20 (Single Wheels)
Hub & Spindle Assembly 550-20 (Single Wheels) Torque Values 22mm Studs 640 Ft.-Lbs. Description Part No. G550-20 Hub, Spindle, and Bearings Assembly with 22mm Studs, Races, and Nuts JM0034272 1”-8 Gr2 Z Centerlock Hex Nut JM0002149 1”-8 x 8” Gr5 Z Hex Bolt JM0001487 Spindle, 6”... -
Page 21: Power Take-Off (Pto) Shaft Assembly
Power Take-Off (PTO) Shaft Assembly Red lines indicate where to measure length. Front Half Back Half Description Part No. Back Half Weasler PTO (1-3/4”) (Auto Clutch) 25-3/4” JM0018513 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 31-3/4” JM0030331 Front Half Weasler PTO (1-3/4”) (Auto Clutch) 25” JM0018514 Front Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 30-1/4”... -
Page 22: 130 Degree Gearbox Assembly (Weasler)
130 Degree Gearbox Assembly (Weasler) SAE 80W-90 Takes 3 Quart (96 Ounces) of Gearbox Lubricant. Description Part No. 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 2” Output Shaft & Gear Assembly for Weasler Gearbox (74-60125) JM0025058 3/8”-16 UNC x 2-1/2”... -
Page 23: Hitch And Jack Assembly
Hitch and Jack Assembly Description Part No. 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 Cast Iron Spade 2-1/4” Pin Hole JM0020529 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 3/4”-16 x 2-1/2”... -
Page 24: Driveline Assembly
Driveline Assembly Description Part No. Long Fold Hydraulic Hose Holder Weldment JM0049268 3 Keyed LF Hydraulic Hose Holder JM0021437 97” Hydraulic Hose Shield (1312, 1412, 1522, 32 series) JM0020941 97” PTO Shield (1312, 1412, 1522) JM0020935 190” x 1-3/4” Drive Shaft (DS-134190) JM0026235 2”... -
Page 25: Lower Auger Assembly
Lower Auger Assembly Description Part No. Bottom Tube Liner X-Tended (1312, 1412, 1522) JM0037287 S-Cap Yellow - 1/2” ID x 1-1/4” x 0.065” (REC-1) JM0016842 20” Lower Flighting Turbo (1312, 1412, 1522) JM0035452 1/2” Gate Indicator Rod (119-1/2” Rod Length) (GI-12-6B) JM0021282 2”... -
Page 26: Upper Auger Linkage
Upper Auger Linkage Description Part No. Main Fold Link (22-1/2” x 7-7/16” x 1”) JM0034658 1/4” Diameter Snap Ring JM0001870 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bushing JM0021957 1-1/4” Pin Keeper (4-5/8” Lg) JM0035930 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 1”... -
Page 27: Upper Auger Assembly
Upper Auger Assembly *-R = Red Description Part No. *-B = Blue 20” Upper Flighting (All 20” 12-Series) (154-3/4”) JM0035058 *-G = Green 20” Upper Auger Tube Weldment (12 Series) JM0035994* 3/8”-16 Gr5 Z SF Hex Nut JM0002152 *-Y = Yellow Upper Auger Rest Plate JM0034981 *-BLK = Black... -
Page 28: Spout Assembly
Spout Assembly... - Page 29 Spout Assembly Description Part No. 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer JM0001962 M4-0.7 x 20 Gr8.8 Z Hex Bolt JM0049074 M4-0.7 Gr8.8 YZ Nylon Locking Hex Nut JM0049075 Telescoping Spout Main Linkage Rod JM0034363 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 5/16”...
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Page 30: Hydraulic Hoses & Cylinders
Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell... - Page 31 Hydraulic Hoses & Cylinders Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 32: Hydraulic Hoses & Cylinders For Auto-Gate Shut-Off
Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell... - Page 33 Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 34: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Auto-Gate Hydraulic Valve JM0026247 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 3/8”... -
Page 35: Lights And Wiring
Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Yellow Wire) (Green Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817... -
Page 36: 5-Point Scale System For Single Wheel Bolt On Axles
5-Point Scale System for Single Wheel Bolt on Axles GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 37: 5-Point Scale System For Tracks
5-Point Scale System for Tracks GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 38: Door Wheel Assembly
Inspection Windows Description Part No. 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 Inside Window Clip - Deep JM0000253 Outside Window Clip - Shallow JM0000256 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 Window Seal 3/4” ‘S’ Strip JM0000254 Standard Inspection Window JM0000255 Inspection Window Kit JM0025752... -
Page 39: Ladder Assembly
Ladder Assembly Description Part No. 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Side Swing Ladder Mount Bracket JM0012865 Swing Out Ladder Adjustable Tab JM0020977... -
Page 40: Sideboards
Sideboards Rear Low Side High Side Front *-R = Red *-B = Blue *-G = Green *-Y = Yellow *-BLK = Black When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R) - Page 41 Sideboards Description Part No. Front Top Corner (1522) JM0007249 1522 Front Bottom Sideboard 149” x 19-1/2” JM0007235* Front Top Sideboard (149”) (1522) JM0007238* Back Bottom Sideboard (113” x 19-1/2”) (1522) JM0007239* Back Top Sideboard (113”) (1522) JM0007240* Back Side Bottom Triangle (1522) JM0007233* Back Corner Top Side Triangle (1522) JM0007241*...
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Page 42: Auger Rest Assembly
Auger Rest Assembly Description Part No. 1/4” Diameter Snap Ring JM0001870 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 Cable Guide for X-tended Reach Auger Rest JM0046922 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 1/4” ID, 3/4” OD Z Flat Washer JM0003090 1/4”-20 x 2”... -
Page 43: Spring Return Assembly
Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”... -
Page 44: Roll Tarp Assembly
Roll Tarp Assembly 49 50 44 51 46... - Page 45 Roll Tarp Assembly Description Part No. Rear End Cap Plate for Glide Right - Leaner Large 121-5/8” JM0045319 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 Rear End Cap Plate for Glide Right - Leaner Small 45-5/8” JM0045323 1/4”-20 x 1/2”...