Related Manuals for J&M 1012
Summary of Contents for J&M 1012
- Page 1 Manual GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Stance Rear Opposite Auger Side Auger Side Front...
- Page 3 Dealer Pre-Delivery Instructions Grain Cart WHEEL NUTS Check ALL wheel nuts for correct torque setting. (3/4”-400 Ft-Lbs, 22mm-640 Ft-Lbs) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd, 3rd loads, etc.), then periodically afterwards (every 10 hours of use for first 40 hours).
- Page 4 Dealer Pre-Delivery Instructions Grain Cart GEARBOX Check the gearbox oil level. For the process of checking the oil in your gearboxes, refer to “Lubrication Service Schedule” in this manual. Add SAE 80W-90 lubricant as necessary. LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions.
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Page 5: Table Of Contents
Table Of Contents 6 ..................To the Dealer 7 . -
Page 6: To The Dealer
Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No:1012 Serial No: ________________________... -
Page 7: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 8: Specifications
Specifications SPECIFICATIONS Single Wheel Option Capacity 1,025 Bushels Auger, One Vertical 20” Bullet Unload Time (minutes) 1.8 minutes Wheels 30x32, 31x32, 32x36 or 44x32 Tires 900/60R32, 35.5x32, 1050/50R32, or 1250/50R32 Hubs (2) 10 Bolt Spindles 4 1/2” (Stress-Proof) Tongue Weight Empty 2,900 lbs. -
Page 9: Bolt Torque Chart
General Information BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 10: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing Description Part No. J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 X-Tended Reach Decal JM0037663 Caution Lower Rest Decal JM0037662 Warning, Keep Hands Away Decal JM0018039 Bullet Auger Decal JM0037664 Danger, Electric Lines Decal... - Page 11 Decals Description Part No. 11 Field Position/Storage Position Decal JM0037661 12 Warning, Pinch Point Decal JM0014994 13 Warning, Falling Or Lowering Decal JM0014992 14 www.jm-inc.com Decal JM0019239 15 Opposite Auger Side Stripe Kit Specify 16 Auger Side Stripe Kit Specify 17 Bullet Auger Decal AS JM0041315 18 Danger, Do Not Enter Grain Tank Decal...
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Page 12: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 13: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with SAE 80W-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap? -
Page 14: Operating Instructions
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR. Preparing the Grain Cart for Use: Model 1012 grain carts require a 225+ HP Tractor. IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below. - Page 15 Operating Instructions (Continued) lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic flow control spout located at the end of the upper auger.
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Page 16: Lubrication Service Schedule
8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart. Gearbox Lubricant Model Ounces Input Shaft Output Shaft 1012 1-3/4” 2” Pivot Pin Once Annually... -
Page 17: Routine Maintenance
Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART • Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. -
Page 18: Adjusting The Lower Flighting
Adjusting the Lower Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 3/8” bolts on the hanger bushing assembly. -
Page 19: Removing Dirt From The Restrictors On The Hydraulic Cylinder
Removing Dirt from the Restrictors on the Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. -
Page 20: Wheel Rims
Repair Parts List and Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous. -
Page 21: Hub & Spindle Assembly W-891
Hub & Spindle Assembly W-891 (Single Wheels) Torque Values 22mm Studs 640 Ft.-Lbs. Description Part No. Hub and Spindle Assembly 4-1/2” x 20-1/4” Spindle with 22mm Studs (HSA-1000) JM0019942 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 Spindle, 4 1/2”... -
Page 22: Hub & Spindle Assembly W-881
Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels) Torque Values 3/4" Studs 400 Ft.-Lbs. Description Part No. Hub and Spindle Assembly Complete 20-1/4” (3/4” Studs) (HSA-650D) (Walking Tandem Duals)(FAA) JM0019940 W-881 Hub and 4-1/2” Weigh-Tronix Spindle Assembly Complete 20-1/4” (3/4” Studs) (Walking Tandem Duals)(FAA) JM0019975 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 7”... -
Page 23: Power Take-Off (Pto) Shaft Assembly
Power Take-Off (PTO) Shaft Assembly Description Part No. Back Half Weasler PTO (1-3/4”) (Auto Clutch) JM0018513 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 5 “ Longer JM0030331 Front Half Weasler PTO (1-3/4”) (Auto Clutch) JM0018514 Front Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 5 “ Longer JM0030330 Front Half Weasler PTO (1-3/8”) (Auto Clutch) JM0024367 Front Half Weasler PTO (1-3/8”) (Auto Clutch) (XL) 5 “... -
Page 24: 130 Degree Gearbox Assembly
130 Degree Gearbox Assembly (Weasler) SAE 80W-90 Takes 3 Quart (96 Ounces) of Gearbox Lubricant. - Page 25 130 Degree Gearbox Assembly (Weasler) Description Part No. 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 2” Output Shaft & Gear Assembly for Weasler Gearbox (74-60125) JM0025058 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002) JM0025069 Housing Set For Weasler Gearbox (70-001114) JM0025053...
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Page 26: Hitch Assembly
Hitch Assembly Description Part No. 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 Cast Iron Spade 2-1/4” Pin Hole JM0020529 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 3/4”-16 x 2-1/2”... -
Page 27: Driveline Assembly
PTO Shield 85-1/4” (812, 1012, 1112, 1122, 1222) JM0036430 PVC (Cut to length) JM0027151 164-1/2” x 1-3/4” Drive Shaft (1012, 1112, 1122, 1222, 2431) JM0026002 Jack Stand Assembly w/ Plate (10,000 lbs.) JM0020936 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 Square U-Bolt 7-1/8”... -
Page 28: Lower Auger Assembly
S-Cap Yellow - 1/2” ID x 1-1/4” x 0.065” (REC-1) JM0016842 20” Lower Flighting Turbo (1012, 1112, 1122, 1222) JM0035010 1/2” Gate Indicator Rod (104” Rod Length) (1012, 1112, 1122, 1222) JM0027918 2” x 36” Hydraulic Cylinder (JD236) JM0018523 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 1/2”... -
Page 29: Upper Auger Linkage
Upper Auger Linkage Description Part No. 1/4” Diameter Snap Ring JM0001870 Master Link w/ Keeper (11-1/8” x 3” x 3/4”) JM0035075 Main Fold Link (22-1/2” x 7-7/16” x 1”) JM0034658 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bearing JM0021957 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146... -
Page 30: Upper Auger Assembly
Upper Auger Assembly... - Page 31 Upper Auger Assembly Description Part No. 20” Upper Flighting (All 20” 12-Series) (154-3/4”) JM0035058 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt JM0001498 1-1/4”-12 PN Gr5 Hex Jam Nut JM0001606 1-3/8”, ID 3” OD Flat Washer JM0015731 Top Auger Collar (1-3/4” OD x 1-1/2” Lg) JM0021646 1-1/4”...
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Page 32: Hydraulic Hoses & Cylinders
Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell... - Page 33 Hydraulic Hoses & Cylinders Description Part No. 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MP JM0046664 3/8” Standard Coupling JM0019562 1/2” Standard Coupling JM0020407 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 1/2” x 43” Hydraulic Hose 43inch8M3k-8G-8MPX-8G-6MP JM0024906 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2”...
- Page 34 Auto-Gate Shut-Off Hydraulics 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell...
- Page 35 Auto-Gate Shut-Off Hydraulics Description Part No. 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MP JM0046664 3/8” Standard Coupling JM0019562 1/2” Standard Coupling JM0020407 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 1/2” x 43” Hydraulic Hose 43inch8M3k-8G-8MPX-8G-6MP JM0024906 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2”...
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Page 36: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Auto-Gate Hydraulic Valve JM0026247 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 3/8”... -
Page 37: Lights And Wiring
Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Yellow Wire) (Green Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817... -
Page 38: Digi-Star 5-Point Scale System For Single Wheel Grain Carts
Digi-Star 5-Point Scale System for Single Wheel Grain Carts GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 Digi-Star 6-Point Junction Box (JB-5) JM0019038 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177... - Page 39 Digi-Star 5-Point Scale System for Grain Carts with Tracks GT 400 GT 560 Description Part No. 1 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 2 Digi-Star 6-Point Junction Box (JB-5) JM0019038 3 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 4 GT 400 Digi-Star Scale Display Monitor JM0019040...
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Page 40: Digi-Star 5-Point Scale System Hardware For Track & Bolt On Axle
Digi-Star 5-Point Scale System Hardware for Track & Bolt on Axle GT 400 GT 560 Description Part No. 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 1” Zinc Finish Lock Washer JM0019203 1”-8 Gr5 Z Hex Nut JM0002127 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 5-1/2”... -
Page 41: Digi-Star 5-Point Scale System For Grain Carts With Walking Tandem Dual Wheels
Digi-Star 5-Point Scale System for Grain Carts with Walking Tandem Dual Wheels GT 400 GT 560 Description Part No. 3-3/4” Digi-Star Weigh Spindle (375WS) JM0021451 3-3/4” ID x 4-1/2” OD x 9-3/8” Adapter Pipe Tubing (ATP-375-GS) JM0021453 5/8”-11 x 6-1/2” Gr5 Zinc Hex Bolt JM0019979 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146... -
Page 42: Walking Tandem Dual Wheel Assembly
Walking Tandem Dual Wheel Assembly Description Part No. 1”-14 Gr8 YZ Hex Nut JM0019926 1-1/4” x 8” x 14” Walker Frame Clamp Plate (114814CP) JM0010145 1”-14 x 7-1/2” Gr8 YZ Hex Bolt JM0019925 Walker Main Frame Weldment (Left)(FW-1L) JM0019922* Walker Main Frame Weldment (Right)(FW-1R) JM0010082* 1-3/4”... -
Page 43: Sideboards
JM0013674* Back Endboard 141” x 19-1/4” (1000, 1012)(TTE-1000R) JM0013678* High Sideboard Corner 19” (1000, 1012)(TTE-1000HSC) JM0013699 Back High Sideboard 132” x 19-1/4” (1000, 1012)(TTE-1000HSR) JM0013671* High Sideboard Splice 19” (1000, 1012)(TTE-1000HSP) JM0013700 High Sideboard Brace End 18-1/2” (1000, 1012) JM0013731 10 Sideboard Brace 135”... -
Page 44: Inspection Windows
Inspection Windows Description Part No. 1 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 5 Window Seal 3/4” ‘S’ Strip JM0000254 6 Standard Inspection Window JM0000255... -
Page 45: Ladder Assembly
Ladder Assembly Description Part No. 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Side Swing Ladder Mount Bracket JM0012865 Swing Out Ladder Adjustable Tab JM0020977... -
Page 46: Auger Rest Assembly
Auger Rest Assembly Description Part No. 1/4” Diameter Snap Ring JM0001870 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 Cable Guide for X-tended Reach Auger Rest JM0046922 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 1/4” ID, 3/4” OD Z Flat Washer JM0003090 1/4”-20 x 2”... -
Page 47: Spring Return Assembly
Spring Return Assembly Description Part No. 1/4”-20 x 1.0” Gr5 Z Hex Bolt JM0002095 1-1/4” Idler Pulley (1/4” ID) JM0002439 Spring Return Housing for Grain Cart Roll Tarp JM0012974 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 3/4”... -
Page 48: Roll Tarp Assembly
Roll Tarp Assembly... - Page 49 37 1/4” x 3/4” Self Tapping Screw JM0001570 38 21’8” x 13’6” Tarp w/ 10 Rivets (1050T) JM0021336 39 1” x 264” Square Tie-Down Tube (1000-1151, 1012, 1112, 1122, 1222)(1050TT) JM0021331 40 3/8”-16 x 2” Gr5 Z Hex Bolt JM0001510...