J&M Speed Tender 535-ST Operator's Manual
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J&M Speed Tender 535-ST Operator's Manual

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OPERATORS MANUAL
535-ST
J. & M. Mfg. Co., Inc.
284 Railroad Street - P.O. Box 547
Fort Recovery, OH 45846
Ph: (419) 375-2376 Fax: (419) 375-2708
www.jm-inc.com

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  • Page 1 OPERATORS MANUAL 535-ST J. & M. Mfg. Co., Inc. 284 Railroad Street - P.O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com...

  • Page 2: Table Of Contents

    Table Of Contents 3-4 ........... . General Information 5 .

  • Page 3: General Information

    General Information TO THE DEALER Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg.
  • Page 4 General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your seed tender in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions.

  • Page 5: Safety Rules

    Safety Rules Understand that your safety and the safety of other persons are measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.

  • Page 6: Decals

    Decals Description Part No. SpeedTender Advanced Seed Delivery JM0040057 LC Series Decal JM0049466 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 Warning, High Pressure Fluid Hazard Decal 4” x 4” JM0010163 Warning, Keep Open Flames Away Decal JM0014983 Important, Disconnect Power To Scale Decal JM0040056 Warning, Always Use Safety Chains Decal JM0014995...
  • Page 7 Decals Tighten Lug Nuts - 170 ft. lbs Check and Re-Torque After 10 Miles/25 Miles/50 Miles and Every 50 Hours or Every Year Thereafter Tighten Lug Nuts - 170 ft. lbs Check and Re-Torque After 10 Miles/25 Miles/50 Miles and Every 50 Hours or Every Year Thereafter *Model 390 Shown Description Part No.
  • Page 8 Specifications LC290 LC390 LC535 5’-1” 4’-9” ------ (A-Frame) (A-Frame) 2’-10” 2’-8” 3’-6” (Gooseneck) (Gooseneck) (Gooseneck) 1’-6” (min) 1’-6” (min) ------ (A-Frame) (A-Frame) 2’-7” (min) 2’-7” (min) 2’-9” (min) (Gooseneck) (Gooseneck) (Gooseneck) 1’-10” (max) 1’-10” (max) ------ (A-Frame) (A-Frame) 3’-3” (max) 3’-3”...
  • Page 9 1.0 Operations Specifications 1.1 Preparing the Towing Vehicle Before towing the Speed Tender, refer to towing vehicle’s owner’s manual for information concerning hitch capacities, hitch adjustments, and tire inflation. Towing vehicle must be equipped with proper electric braking components. NOTE: The Speed Tender is equipped with LED lights. The towing vehicle may require a flasher upgrade for lights to operate properly.
  • Page 10 Specifications 1.0 Operations Figure 1.1 1.4 Transporting NOTE: Make sure the jack is fully retracted before transporting. NOTE: Check to make sure the boom arm is in the boom rest and the lynch pin is in place with the conveyor ratchet strap securely fastened. NOTE: Make sure that the collapsible hopper is in the up position.

  • Page 11: Operations

    1.0 Operations Specifications WARNING: Purge hydraulic system of air before operating Speed Tender to prevent serious injury or death. WARNING: Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Check to make sure all fittings and hardware are in proper operating condition. Replace if worn or broken.
  • Page 12 Specifications 1.0 Operations 1.6 Field Operation WARNING: The Speed Tender must be hooked to the towing vehicle during loading and unloading. Position the Speed Tender next to the planter/drill so the conveyor will reach the planter box. Release the spring latch from the conveyor. (Figure 1.3). Start the hydraulic power unit and increase throttle speed.
  • Page 13 1.0 Operations Specifications Hydraulic Door Wireless Handheld Assembly Remote Control Figure 1.4 Figure 1.5 See Section 4.1 for Remote Options Hopper Up Figure 1.6 Open door on Speed Tender using supplied remote. (Figure 1.4). WARNING: Empty-out the rear compartment first to help prevent the chance of flipping the Speed Tender. Use the Handheld Control or Wireless Remote to start the conveyor.
  • Page 14 Specifications 1.0 Operations Position conveyor above conveyor rest and lower to allow its full weight on the conveyor rest. Engage spring latch into conveyor rest. Be sure spring latch is fully engaged. Make sure the collapsible hopper is in the up position for storage (Figure 1.6). NOTE: If you are not using an optional hopper cover this will help the water drain out of the hopper.
  • Page 15 1.0 Operations Specifications Lock collapsible hopper in the up position (Figure 1.6). Position the wagon or bulk seed container over the collapsible hopper. Use the handheld controller or wireless remote to start the conveyor. Fill the Speed Tender to desired level. WARNING: Fill the front compartment first to help prevent the chance of flipping.
  • Page 16 Specifications 1.0 Operations Lower the conveyor so you can remove the telescoping spout from the discharge end of the conveyor. Swing the collapsible hopper end out from under the Speed Tender shell. Place the collapsible hopper in the up position (Figure 1.6) With the discharge end lower than the collapsible hopper end, place the discharge end into a 5 Gal.
  • Page 17 1.0 Operations Specifications 1.9 Adjusting the Tarp Tension in Hanger Bracket Fully unroll the tarp as shown in Figure 1.11. Remove the two bolts that hold the tarp U-Joint on the splined shaft. Remove the u-joint from the spline shaft. Rotate u-joint and handle three or four spline teeth.

  • Page 18: Service

    Specifications 2.0 Service 2.1 Grease Conveyer Bearings Grease the conveyor bearings every 10 hours of operation and before storage. Use only two pumps of grease per bearing (Figure 2.1). NOTE: Over lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearings that need grease (two at each end).
  • Page 19 2.0 Service Specifications 2.3 Tire Pressure The following is to be used as a general guide for tire inflation. Figures can vary depending on specific brand of tire used. It is important that tires are inspected before and after unit is loaded. Start with the minimum pressure indicated. The tire should stand up with no side wall buckling or distress as tire rolls.
  • Page 20 Specifications 2.0 Service 2.5 Wheel Bearings The wheel bearings need to be cleaned, inspected, and repacked every 12 months or 12,000 miles. Use a number 2 wheel bearing grease to repack the bearings. Bearing Inspection and Service: Jack up Speed Tender. Remove wheel lug-nuts.
  • Page 21 2.0 Service Specifications 2.6 Hydraulic Power Unit Daily (every 5 hours of use): Check oil level. Inspect for oil leaks and repair as necessary. Check all hoses, fittings, bolts and hardware to make sure that they are secure and properly tightened. Check motor oil level.
  • Page 22 Specifications 2.0 Service Remove Remove Discharge Pan Bearing Mounting Plate Jam Nut Adjustment Bolt Loosen these Figure 2.4 bolts when adjusting belt Conveyer tension. Typical each side. Clean-out Door 2.8 Adjusting Conveyor Belt Tracking Measurments A & B need to be the same. Loosen (Do Not Remove) the 4 bolts on the two bearing mounting plates located at the collapsible hopper end of the conveyor (Figure 2.5).
  • Page 23 2.0 Service Specifications 2.9 Belt Tensioning NOTE: You need to adjust your belt tension at least once a year. Remove the head pan and head pan gasket (Figure 2.3). Loosen (Do Not Remove) the 4 bolts on the two bearing mounting plates located at the discharge end of the conveyor (Figure 2.3).
  • Page 24 Specifications 2.0 Service How to adjust electric brakes: Park the Speed Tender on firm and level ground. Block the trailer tires on the opposite side securely so that no forward or rearward movement is possible. Jack up the Speed Tender. Secure the trailer on jack stands of adequate capacity front and rear.
  • Page 25 2.0 Service Specifications Replacing Brake Linings: Remove the brake shoe retract spring. Remove the shoe hold down assembly by holding the back of the pin with one hand and pushing against the spring and twisting with a hold down spring tool until the cup is released. Remove both shoes together leaving the adjuster assembly and spring intact.
  • Page 26 Specifications 2.0 Service Straight Edge Abnormal Wear Normal Wear (Replace) Figure 2.7 Voltage in the system should begin at 0 volts. As the controller bar is slowly actuated, the voltage should gradually increases to about 12 volts. This is referred to as modulation. No modulation means that when the controller begins to apply voltage to brakes it applies an immediate high voltage, which causes the brakes to apply instantaneous maximum power.
  • Page 27 2.0 Service Specifications Brake Drum Inspection: There are two areas of the brake drum that are subject to wear and require inspection. These two areas are the drum surface where the brake shoes make contact during stopping and the armature surface where the magnet contacts (only in electric brakes). The drum surface should be inspected for excessive wear or heavy scoring.
  • Page 28 Specifications 2.0 Service 2.12 End of the Year Service(Continued) Torque lug-nuts (See page 19). Make sure that the tires are properly inflated (See page 19). Remove all grain from inside the grain tanks. Clean out the conveyor at the end of every season (Section 1.8). Tension and track the conveyor belt.
  • Page 29 2.0 Service Specifications 2.14 Troubleshooting Problems Solutions Unit sways during travel a. Check tire pressure. b. Check tow vehicle for loosened hitch parts. c. Check tow vehicle’s hitch height. d. Reduce towing speed. e. Check wheel lug-nuts. f. Check wheel bearings for adjustment (See section 2.5). Tires show excessive wear a.
  • Page 30 Specifications 2.0 Service 2.14 Troubleshooting Problems Solutions Belt has insufficient output speed or R.P.M. - Air in a. Bleed air out of hydraulic system and fill reservoir (See section hydraulic system. 2.6). b. Look for leaking or cracked fittings. Belt has insufficient output speed or R.P.M. - Leak in motor, valve a.
  • Page 31 2.0 Service 2.15 Bolt Torque Specifications Standard Dry Torque in Foot-Pounds Bolt Dia. Pitch (in.) (threads/ Grade 0-1-2 Grade 3 Grade 5 Grade 6 Grade 7 Grade 8 inch) 74,000 psi 100,000 psi 120,000 psi 133,000 psi 133,000 psi 150,000 psi Low Carbon Med.

  • Page 32: Hydraulics

    3.0 Hydraulics 3.0 Silver Valve Hydraulics JM0029973 Swing Cylinder Rear Door Front Door Cylinder Cylinder Boom Cylinder...
  • Page 33 3.0 Hydraulics 3.0 Silver Valve Hydraulics JM0029973 Description Part No. Use these images to determine which seal kit you need. 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 7. 1-1/2” Bore x 7” Cylinder 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 JM0046352 JM0084324...
  • Page 34 3.0 Hydraulics 3.1 Gold Valve Hydraulics JM0080426 Swing Cylinder Rear Door Front Door Cylinder Cylinder Boom Cylinder...
  • Page 35 3.0 Hydraulics 3.1 Gold Valve Hydraulics JM0080426 Use these images to determine Description Part No. which seal kit you need. 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 7. 1-1/2” Bore x 7” Cylinder 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 JM0046352 JM0084324...
  • Page 36 3.0 Hydraulics 3.2 Black Valve Hydraulics JM0046936 Swing Cylinder Rear Door Front Door Cylinder Cylinder Boom Cylinder...
  • Page 37 3.0 Hydraulics 3.2 Black Valve Hydraulics JM0046936 Description Part No. Use these images to determine which seal kit you need. 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 7. 1-1/2” Bore x 7” Cylinder 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 JM0046352 JM0084324...
  • Page 38 3.0 Hydraulics 3.3 Black Valve Hydraulics JM0080825 Swing Cylinder Rear Door Front Door Cylinder Cylinder Boom Cylinder...
  • Page 39 3.0 Hydraulics 3.3 Black Valve Hydraulics JM0080825 Use these images to determine Description Part No. which seal kit you need. 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 7. 1-1/2” Bore x 7” Cylinder 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 JM0046352 JM0084324...
  • Page 40 5 - Function Manifold Valve Schematic (Aluminum) 2015 & Newer 3.2 Aluminum Valve Block Connector Use good set of allen wrenches when changing orifices. Letter Function The cartridge should be tightened with 25 lbs. of torque. Conveyor swing front (optional) Conveyor swing rear (optional) The Coil nut should be tightened with 5 lbs.

  • Page 41: Wiring

    4.0 Wiring Specifications 4.1 Remote Options Description BOOM REAR SWING Conveyor Swing Front FRONT Conveyor Swing Rear Boom Up Boom Down FRONT REAR DOOR DOOR CONVEYOR BOOM Rear Door Up START Front Door Down Red - Power Front Door Up STOP DOWN DOWN...
  • Page 42 Specifications Auto Scale Shutoff In order for the Auto Dispense function to work, the Speed Tender must be equipped with a factory installed and powered on Weigh-Tronix 640XL scale indicator with the J&M Mega Remote with Auto Dispense as shown to the right. Using the Auto Dispense Feature Note: The Auto Dispense Feature is only active after you change or confirm the weight and/or door settings each time the receiver is turned on...
  • Page 43 4.0 Wiring Specifications 4.2 Light Wiring Harnesses Main Harness (JM0033700) 419-475 To Rear Top To A-Frame or Harness Goosneck Harness To Right Front To Rear Brake Light Marker Right Round Lights Red Marker To Electric Brake Cross Over Light To Stationary To Scale Box Valve Bank Control Box...
  • Page 44 A= Blk 2.25” hrink B= Wht nt cable 94902 2.5” 16/2-SJTO cut 36” 16/2-SJTO cut 63” 4.0 Wiring 3/8” Blk Strip 1.5” each end Strip 1.5” each end Conn: Heat shrink 4” 400 (2 per) 400 (2 per) 12015792 Term: Rear Top Harness 12124580 (JM0019964)
  • Page 45 4.0 Wiring Flood Light Switch Harness (JM0034135) Onboard Controller 60” 2” 2” Black White To Flood Light Harness White To Flood Light Harness Black Flood Light Harness (JM0019965) To Tank Flood Light 170” Black To Auger/Conveyor White Flood Light 402” Black White Flood...

  • Page 46: Repair Parts

    Repair Parts *Model 390 Shown 5.10 5.11 Description Page Ladder Parts Scale Parts Chassis Parts Goose Neck Parts Swing Arm Parts Conveyor 46-47 Hydraulic Door Parts Shell Parts Roll Tarp Parts 5.10 Hub Assembly Parts 5.11 Talc Applicator Parts 52-53 5.12 Available Options 54-55...
  • Page 47 5.0 Parts Specifications 5.1 Ladder Parts Description Part. No. 3 Rung Ladder Assembly (535) JM0031287 3/8" USS Flat Washer JM0003061 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 1/2" x 3/8" Shoulder Bolt JM0009998 Ladder Linkage (535) JM0031279 Ladder Brace (535) JM0026744 8 Rung Ladder Assembly (535) JM0031154...
  • Page 48 Specifications 5.0 Parts 5.2 Scale Parts Description Part. No. Chrome T-Handle Non-Locking JM0001911 Scale Box Door JM0029943 1/2”-13 x 1-1/2 , 3/8” Shoulder Bolt JM0009998 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 Scale Box JM0029936 3/8”-16 X 1.0 Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152...
  • Page 49 5.0 Parts Specifications 5.3 Chassis Parts Description Part. No. Description Part. No. 5/8"-11 x 2" Gr8 Z Hex Bolt JM0001771 535 Mud Flap JM0036332 5/8"-11 Gr5 Z Centerlock Hex Nut JM0002146 Rear Driver Step JM0026846 Amber Round Light Assembly JM0001908 18a Red Round Light Assembly JM0001905 Amber Round Light...
  • Page 50 Specifications 5.0 Parts 5.4 Goose Neck Parts t# Description Part. No. 535 Gooseneck Weldment JM0041153 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 5/8"-11 x 2 1/4" Grd 5 Z Hex Bolt JM0001493 Seed Tender Gooseneck Jack JM0007078 5th Wheel Hitch JM0016068 5th heel Harness Adaptor JM0016178...
  • Page 51 5.0 Parts 5.5 Swing Arm Parts *Model 390 Shown Description Part. No. Description Part. No. Swing Arm “C” Weldment JM0040283 .4375 x 2.75 Z Roll Pin JM0009895 1-1/4" x 1-1/2" x 2" LG Sleeve Composite Bearing JM0040288 Pin Conveyor Swing JM0040354 Horizontal Axis Boom Pivot Pin JM0002456...
  • Page 52 Conveyor 5.6 Conveyor t# Description Part. No. Spring Latch JM0040544 #8-32 x 1/2" Slotted Hex Washer Head Machine Screw JM0012333 #8-32 Z Nylon Locking Hex Nut JM0012334 Leg Spring Plunger JM0002789 535 Hopper Hoop Weldment JM0041871 Seed Tender Hopper Tarp 535 JM0041927 Seed Tender Hopper Cover 535 JM0041930...
  • Page 53 Conveyor 5.6 Conveyor Idler End Components Description Part. No. 3/8”-16 Gr5 Z SF Hex Nut JM0002152 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 Conveyor Guard Weldment JM0025667 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 1-1/4” Diameter 2 Bolt Flange Bearing JM0001811 Bearing Mount JM0002199...
  • Page 54 Specifications 5.0 Parts 5.7 Hydraulic Door Parts Description Part. No. 1-1/2" Bore x 7" Hydraulic Cylinder JM0002882 Hydraulic Door Weldment JM0026704 1/2"-13 x 1-1/4" Gr5 Z Hex Bolt JM0001513 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 *Typical Other Side...
  • Page 55 5.0 Parts Specifications 5.8 Shell Parts Description Part. No. Description Part. No. Amber Round Light JM0001908 1/2” x 3/8” LG .3/8”-16th Shoulder Bolt JM0009998 Round Amber Light JM0001895 5/8”-11 Gr5 Z SF Hex Nut JM0002151 Round Rubber Light Fixture JM0001902 3/8"-16 x 1"...
  • Page 56 5.0 Parts 5.9 Roll Tarp Parts Crank End Spool End Description Part. No. Description Part. No. 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 16 Tarp Stop JM0002448 1/4"-20 Gr5 Z Centerlock Hex Nut JM0001505 17 3/8"-16 x 1-3/4" Gr5 Z Hex Bolt JM0002097 Roll Pipe Weldment (535) JM0013891...
  • Page 57 5.0 Parts 5.10 Hub Assembly Description Part. No. 16k Oil Seal JM0042017 16K Large Bearing JM0042014 16k Large Race JM0042013 Electric Brake Assembly LH JM0042047 Electric Brake Assembly RH JM0042049 16k Drum JM0042046 16k Hub 10 on 8.75 JM0042045 16k Small Race JM0042015 16k Small Bearing JM0042016...

  • Page 58: Aftermarket Parts

    6.0 Aftermarket Parts Talc Applicator Hydraulic Motor Aluminum Valve Bank Conveyor Used with Kartech remote Return Hose Flow Control To Conveyor Return Hose Description Part No. #6 male JIC X #6 male o-ring – Extra Long 90 degree elbow JM0039050 #6 male JIC X #6 male o-ring –...
  • Page 59 6.0 Aftermarket Parts To Conveyor Talc Return Hose Hydraulic Motor To Conveyor Return on Valve Bank Used with Intercomp remote Description Part No. 3/8” Male JIC x 3/8” Male ORB; Extra Long 90 Degree Elbow JM0039050 3/8” Male JIC x 3/8” Male ORB; 90 Degree Elbow JM0026121 White Drive Hydraulic Motor - 125032JL5C3AAAAA JM0042491...
  • Page 60 6.0 Aftermarket Parts Talc Applicator Used with Intercomp remote 13 14 Description Part No. 3/8” Male JIC x 3/8” Male ORB; Extra Long 90 Degree Elbow JM0039050 3/8” Male JIC x 3/8” Male ORB; 90 Degree Elbow JM0026121 White Drive Hydraulic Motor - 125032JL5C3AAAAA JM0042491 1/4”...
  • Page 61 6.0 Aftermarket Parts Used with Intercomp remote Description Part No. 3/8” Male JIC x 3/8” Male ORB; Extra Long 90 Degree Elbow JM0039050 3/8” Male JIC x 3/8” Male ORB; 90 Degree Elbow JM0026121 3/8” Male JIC x 3/8” Male ORB; Straight JM0043614 3/8”...
  • Page 62 6.0 Aftermarket Parts Talc Applicator 11 10 25 26...
  • Page 63 6.0 Aftermarket Parts Description Part No. 3/16” Nylon Rod for Talc Agitator JM0062689 3/4” Shoulder Dia x 1” Shoulder Length x 5/8”-11 Hex Head Shoulder Bolt and Nut (SB-34) JM0003181 3/4” ID x 7/8” OD x 5/8” LG Bronze Bushing (BB-34) JM0009455 Large Talc Box Screen (Electric &...
  • Page 64 5.0 Parts 5.12 Available Options Description Product # 5th Wheel Hitch on Gooseneck Frame Assembly in place of standard Truck Hitch. Includes 7-way Flat 535ST-SH to 7-Way Round Adapter Trailer Mount Kit in place of Standard Chassis (Deluxe All-Function Wireless Remote Control Option 535ST-TM Recommended) Electric Roll Tarp in place of standard Roll Tarp...
  • Page 65 6.0 Aftermarket Installation Instructions Specifications 6.1 Scales Installation Note: For Scale parts see Section 5.3 Slide the weigh bar into the scale mount. Making sure that the Weigh bar sticker is facing up (Figure 6.1). Insert two 3/8”-16 x 3-1/2” Grade 5 Zinc Hex Bolt (#1) into scale mount and tighten using 3/8”-16 Centerlock Hex Nut (#2) (Figure 6.1).
  • Page 66 Specifications 6.0 Aftermarket Installation Instructions Remove the four 1 3/8” grommets located in the four chassis holes (Figure 6.3) Slide one grommet on to each of the weigh bar wires of B,C, and D. (Figure 6.3) NOTE: Spray grommets with a lubricant spray for ease of installation. Route each wire from B,C and D so they exit chassis hole (Figure 6.3).
  • Page 67 6.0 Aftermarket Installation Instructions Specifications Back Plate Print Power Cord Weigh Bar Plugin Plugin Plugins (Optional) Wireless Receiver Plugin Figure 6.6 Figure 6.7 NOTES...

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