Related Manuals for J&M 1000
Summary of Contents for J&M 1000
- Page 1 Manual GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Stance Front Auger Side Opposite Auger Side Rear...
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Page 3: Table Of Contents
Table Of Contents 4 ....................To the Dealer 5 . -
Page 4: To The Dealer
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No:1000-20 Grain Cart Serial No: ________________________... -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. -
Page 6: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing KEEP OFF THE LADDER WHILE DO NOT ENTER GRAIN TANK WHEN THE MACHINE IS OPERATING, AUGER IS RUNNING. IN TRANSPORT OR THE UNLOADING AUGER IS IN MOTION KEEP HANDS AND CLOTHING AWAY FROM MOVING PARTS CHECK TIRE INFLATION... - Page 7 DEALER OR MANUFACTURER IS NOT GC JM0041058 RESPONSIBLE FOR DAMAGE CAUSED BY LOOSE WHEEL NUTS. Description Part No. 19 1000 Opposite Auger Side Stripe Kit JM0025951 20 1000 Auger Side Stripe Kit JM0025949 21 Grain Storm Decal JM0025930 22 Check PTO Overlap Decal...
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Page 8: Bolt Torque Chart
Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 9: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 10: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: • Have the safety instructions been read and clearly understood by the operator(s) of this machine? •... -
Page 11: Operating Instructions
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR. Tractor Requirements for proper towing: Model 1000 grain carts require a 225+ HP Tractor. IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below. -
Page 12: Adjusting The Slip Clutch
Operating Instructions Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. -
Page 13: Lubrication Service Schedule
24 ounces (0,71 liters) of gearbox lubricant. DO NOT OVERFILL. Use SAE 80W-90 gearbox lubricant or equivalent. Change the oil annually before use. Gearbox Lubricant Model Ounces Input Shaft Output Shaft 1000 1-3/4” 1-3/4”... -
Page 14: Routine Maintenance
Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART • Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. -
Page 15: Adjusting The Lower And Upper Flighting
Adjusting the Lower and Upper Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. LOWER FLIGHTING - If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2”... -
Page 16: Removing Dirt From The Restrictors On The Hydraulic Cylinder
Removing Dirt from the Restrictors on the Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the tip spout hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. -
Page 17: Hub & Spindle Assembly W-891
Hub & Spindle Assembly W-891 Torque Values 22mm Studs 640 Ft.-Lbs. NOTE: When installing a hub cap apply silicone around the rim for a better seal. Description Part No. W-891 Hub Assembly Complete with 22mm Studs and Nuts (Less Seal and Spindle) JM0050400 1”-8 Gr2 Z Centerlock Hex Nut JM0002149... -
Page 18: Power Take-Off (Pto) Shaft Assembly - Comer
Power Take-Off (PTO) Shaft Assembly - Comer Description Part No. Description Part No. Complete Comer 1-3/4” Collar Yoke C15 (28428) JM0025180 21 Flanged Yoke (Comer PTO) (18016) JM0025163 Complete Comer 1-3/8” Collar Yoke C15 (28426) JM0025181 22 Bushing (Comer PTO) (19019) JM0025164 Cross Journal Set (Comer PTO) (18130) JM0025144... -
Page 19: Power Take-Off (Pto) Shaft Assembly - Weasler
Power Take-Off (PTO) Shaft Assembly - Weasler Red lines indicate where to measure length. Front Half Back Half Description Part No. Back Half Weasler PTO (1-3/4”) (Auto Clutch) 25-3/4” JM0018513 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 31-3/4” JM0030331 Front Half Weasler PTO (1-3/4”) (Auto Clutch) 25”... -
Page 20: 130 Degree Gearbox Assembly
130 Degree Gearbox Assembly Takes 24 ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. Casting, Upper Half for Superior Gearbox (18-20”) (A0150) JM0025088 Casting, Lower Half for Superior Gearbox (18-20”) (A0149) JM0025089 1-3/4” Input Shaft for Superior Gearbox (18-20”) (A0142) JM0025090 1-3/4”... -
Page 21: Driveline Assembly
Driveline Assembly Description Part No. Driveline Shield, 1000-20 (GDS-134144) JM0013682 Drive Shaft, 1-3/4” x 144” (DS-134144) JM0021242 2” x 47” PVC JM0039450 2” x 45” PVC JM0054224 2” x 24” PVC JM0021257 44 Series U-Joint (252288) - Weasler 44063-A1 JM0017957 3/8”... -
Page 22: Non-Scale Hitch And Jack Assembly
Non-Scale Hitch and Jack Assembly Description Part No. 1”-8 x 6” Gr8 YZ Hex Bolt JM0074245 Dummy Scale Bar 3-3/4” Neck Down to 2-7/8” JM0073447 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 Cast Iron Spade 2-1/4” Pin Hole JM0020529 Cast Iron Clevis (Bolt-On) 2-1/4”... -
Page 23: Lower Auger Assembly
3/8”-16 x 1” Gr8 YZ Hex Bolt JM0001485 10 3/8” ID, 1” OD Z Flat Washer JM0003061 11 1/2” Gate Indicator Rod (119-1/2” Rod Length) (1000-1151) JM0021282 12 3/8”-16 Gr5 Z SF Hex Nut JM0002152 13 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 14 1”... -
Page 24: Top Auger Linkage
6 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt JM0016681 Top Auger Assembly Description Part No. 1 20” Upper Auger Tube Assembly (1000-20) (UAH-20-B) JM0018369* 2 20” Upper Flighting x 119-1/2” (UF-20) JM0021323 3 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt JM0001498 4 1-1/4”-12 PN Gr5 Hex Jam Nut... -
Page 25: Flow Control Spout Assembly
JM0046697 4 S-Cap Yellow - 1/2” ID x 1-1/4” x .065” (REC-1) JM0016842 5 1/2” Gate Indicator Rod (119-1/2” Rod Length) (1000-1151) JM0021282 6 Lock and Load Switch Trigger JM0044793 7 0.72 OD, 3” Free Length 0.059 Wire Compression Spring... -
Page 26: Hydraulic Hoses & Cylinders
Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 2-1/2”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell... - Page 27 Hydraulic Hoses & Cylinders Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 28: Hydraulic Hoses & Cylinders For Auto-Gate Shut-Off
Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 2-1/2”x24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers welded to Shell... - Page 29 Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 30: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Auto-Gate Hydraulic Valve JM0026247 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 3/8”... -
Page 31: 5-Point Scale System For Single Wheel Bolt On Axles
5-Point Scale System for Single Wheel Bolt on Axles GT 400 GT 560 Description Part No. 3-3/4” Digi-Star Scale Bar with 2-7/8” Load End JM0062691 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 32: Fully Adjustable Axle
Fully Adjustable Axle Description Part No. 1 Fully Adjustable Axle Insert 54” (Auger Side) JM0022249 1 Fully Adjustable Axle Insert 54” (Opposite Auger Side) JM0022250 1 Fully Adjustable Axle Insert (XL 58”) (Auger Side) JM0022243 1 Fully Adjustable Axle Insert (XL 58”) (Opposite Auger Side) JM0022240 2 1”-8 x 9”... -
Page 33: Lights And Wiring
Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Green Wire) (Yellow Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817... -
Page 34: Ladder Assembly
Ladder Assembly Description Part No. 4 Rung Ladder Assembly (LA-1050) JM0018805 Operator’s Manual Canister JM0010115 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Universal Ladder Bracket JM0016922 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt JM0002097 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512... -
Page 35: Sideboards
Back Endboard 141” x 19-1/4” (1000, 1012) (TTE-1000R) JM0013678* High Sideboard Corner 19” (1000, 1012) (TTE-1000HSC) JM0013699 Back High Sideboard 132” x 19-1/4” (1000, 1012) (TTE-1000HSR) JM0013671* High Sideboard Splice 19” (1000, 1012) (TTE-1000HSP) JM0013700 High Sideboard Brace End 18-1/2” (1000, 1012) -
Page 36: Door Wheel Assembly
Inspection Windows Description Part No. 1 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 5 Window Seal 3/4” ‘S’ Strip JM0000254 6 Standard Inspection Window JM0000255... -
Page 37: Spring Return Assembly
Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”... -
Page 38: Roll Tarp Assembly
Roll Tarp Assembly 32 33 42 43... - Page 39 JM0021404 13 3/8”-16 Gr5 Z SF Hex Nut JM0002152 14 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and Higher (ABCH-1EL)) JM0000164 15 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 16 Crank Holder (Zinc Plated) (CH-1)