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Summary of Contents for J&M X2431
- Page 1 International GRAIN CART MODEL O P E R A T O R ’ S M A N U A L ORIGINAL J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
- Page 3 In accordance with EC Directive 2006/42/EC We, J&M Manufacturing Co., Inc. and our authorised representative AR AGRO SIA herewith declare that the; Machine Type : J&M Model X2431 Grain Cart from serial no. 1900000 Designation of Machine: Agricultural Grain Transfer Device Manufacturer: J&M Manufacturing Co., Inc.
- Page 4 Stance Back Opposite Auger Side Front Auger Side...
- Page 5 Dealer Pre-Delivery Instructions Grain Cart WHEEL NUTS Check ALL wheel nuts for correct torque setting. (20mm studs- 644 Nm (475 Ft.-Lbs.)) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd , 3rd loads, etc.), then periodically afterwards (every 10 hours of use for first 40 hours).
- Page 6 Dealer Pre-Delivery Instructions Grain Cart LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions. Note: The auger spout light is activated through a mercury switch located at the harness connection under the discharge spout.
- Page 7 Machine Identification Serial Number __________________________________ (Check purchase order) Model Number __________________________________ (X2431) Unit Arrival Date __________________________________ (Date unit arrived, unassembled) Assembly Completion Date __________________________________ (Date unit assembly was finished) This manual was last edited on 4.19.2019. Retailer Location Name: Road: City: Tel.:...
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Page 9: Table Of Contents
Table of Contents 10 ......................To the Dealer 11 . -
Page 10: To The Dealer
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No: X2431 Grain Cart Serial No: ________________________ Date of Purchase: ___________________ Purchased From: ________________________________________________________________________________ Provide this information to your dealer to obtain correct repair parts. -
Page 11: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 12: Specifications And Dimensions
Specifications and Dimensions Load Capacity Ratings 6,352 kg (14,004 lbs) (Weight of Cart) 99 cm (L1) Center of Mass (Weight of Cart) (L1) = (x) (L2) (6,352) (99) = (x) (625) x = 1,006 kg 625 cm (L2) Empty Tongue Weight = 1,006 kg (2,218 lbs) Weight Distribution (Empty) Weight on Each Tire = 2,673 kg (5,893 lbs) - Page 13 Specifications and Dimensions Metric Standard Metric 11’-2” 340 cm 9’-6” 290 cm 6’-9” 206 cm 8’-1” 246 cm 9’-10” 300 cm Effective Side Reach 10’-0” 305 cm (throw) 4’-1” 125 cm 21’-3” 648 cm 1’-11” 58 cm 20’-6” 625 cm 31’-4”...
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Page 14: Bolt Torque Chart
Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. -
Page 15: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 16: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing JM0050733 JM0050733 +10m +10m JM0050740 • Place decals accordingly. Clean surface before attaching decals. Description Part No. J&M Manufacturing 284 Railroad St Decal JM0039482 J&M Oval and X-Tended Reach Decal JM0048619 Side Shooter Decal JM0025929... - Page 17 24 CE Tire Pinch Point Right JM0050760 25 CE Spinning Auger JM0050756 26 CE Flowing Grain JM0050741 27 X2431 Side Stripe AS JM0043855 28 CE Reflector YELLOW 60mm (15-5412-017) JM0048315 29 CE Torque Lug Nut JM0050744 30 Quality Made In The USA Decal...
- Page 18 Decals 350Nm 350Nm +10m JM0050760 JM0050760 +10m 350Nm +10m JM0050759 JM0050759 350Nm +10m 21 33...
- Page 19 JM0050752 JM0050754 JM0050753 >75mm >150mm JM0050747 JM0050745 JM0050754 JM0050755...
- Page 20 Decals Carefully Read Carefully Read Operator’s Manual Operator’s Manual (EN,DE,FR,ES) (EN,R,H,P) JM0050760 JM0050759 Tire Pinch Point Left Tire Pinch Point Right Keep Safe Distance, Danger of Read Operator’s Manual Whole Body Entanglement Keep Hands Away When Moving Auger Tube from Storage Position to Field Position, Ensure Auger Rest is in Field Position.
- Page 21 Decals +10m Crushing Hazard, Maintain More Than 10m Away During Operation High Pressure Hydraulic Fluid During Operation, Maintain Safe Distance Away Maintain Appropriate Distance from Power Lines Keep Load from Rolling, Chain Equipment Here Pinch Point, Keep Safe Distance Crushing of Whole Body Above Angle Auger Entanglement.
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Page 22: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with SAE 80W-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap? -
Page 23: Operating Instructions
WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR. Preparing the Grain Cart for Use: The X2431 Grain Cart requires a 200 hp tractor or larger and tractor must be compliant to applicable Machinery Directive. - Page 24 Operating Instructions MAXIMIZING STABILITY Follow the ensuing procedures to achieve maximum stability with your grain cart: Operating in field a. Fully extend the axles b. Ensure brakes are properly connected to tractor Operating on road a. Empty the contents of the grain cart b.
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Page 25: Routine Maintenance
Operating Instructions 8) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper and lower augers are properly engaged. 9) To lower the auger from field position to storage position, while the auger is extended, push the Flip Up Auger - Throw Handle from “Field Position”... -
Page 26: Lubrication Service Schedule
Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. To view the lubricating grease Safety Data Sheet, go to: http://jm-inc.com/sds_10565_1_lc_ep_1.pdf WARNING: WHEN SERVICING THE GRAIN CART BE CERTAIN ALL POWER IS SHUT OFF AND THE TRACTOR KEY REMOVED TO PREVENT OPERATION OF TRACTOR AND CART PTO &... -
Page 27: Troubleshooting
Troubleshooting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Possible Cause... Possible Remedy... Trouble... Auger will not return to down position Dirt in restrictor Remove restrictor fittings from outside or move from stow position hydraulic cylinder and clean out dirt... -
Page 28: Adjusting The Lower And Upper Flighting
Adjusting the Lower and Upper Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the (2) M12-1.75 x 35 bolts on the hanger bushing assembly. -
Page 29: Storage Preparation
Storage Preparation IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life. Follow the procedure below when your grain cart is placed in storage for periods up to six months. 1. -
Page 30: Hub And Spindle Assembly
Hub and Spindle Assembly Description Part No. 1 ADR Brake Hub Axle Assembly-Left (1925, 2431) JM0050150 2 ADR Brake Hub Axle Assembly-Right (1925, 2431) JM0050149 Power Take-Off (PTO) Assembly Description Part No. 1 Back Half Weasler PTO (1-3/4”) with CE Guard (Auto Clutch) JM0048367 2 Front Half Weasler PTO (1-3/4”) with CE Guard (Auto Clutch) JM0048362 2 Front Half Weasler PTO (1-3/8”) with CE Guard (Auto Clutch) JM0048374 3 55E Cross Kit (Auto Clutch PTO) -
Page 31: 130 Degree Gearbox Assembly
130 Degree Gearbox Assembly Description Part No. Casting, Upper Half for Superior Gearbox (18-20”) (A0150) JM0025088 Casting, Lower Half for Superior Gearbox (18-20”) (A0149) JM0025089 1-3/4” Input Shaft for Superior Gearbox (18-20”) (A0142) JM0025090 1-3/4” Output Shaft for Superior Gearbox (18-20”) (A0143) JM0025091 18 Tooth Gear for Superior Gearbox (18-20”) (H61S18) JM0025092... -
Page 32: Hitch Assembly
Hitch Assembly Description Part No. M24-3.0 x 165 Gr8.8 YZ Hex Bolt JM0002117 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0048289 Universal Hitch Mount Plate JM0029111 Scharmuller, K80-4t Towing Spoon Hitch JM0046108 M20 Zinc Finish Lock Washer JM0046200 M20-2.5 x 75 Gr8.8 YZ Hex Bolt JM0043804... -
Page 33: Driveline
Driveline Description Part No. Upper PTO Shield (1925, 2431) JM0045804 Shield Hydraulic for Hose Conduit with Weld Nuts 949mm JM0049111 Front Driveline Shield with Weld Nuts 2146mm JM0049113 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 Middle Driveline Shield with Weld Nuts 1289mm JM0049116 Rear Driveline Shield with Weld Nuts 920mm JM0049117... -
Page 34: Spout Assembly
Spout Assembly... - Page 35 Spout Assembly Description Part No. 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer JM0001962 M3-0.5 x 20 Gr8.8 Z Hex Bolt JM0050141 M3-0.5 Gr8.8 YZ Nylon Locking Hex Nut JM0050142 Telescoping Spout Main Linkage Rod JM0034363 Inner Tip Spout (12 & 22-Series) JM0034291 M8-1.25 Gr8.8 YZ Nylon Locking Hex Nut JM0048804...
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Page 36: Upper Auger Assembly
Upper Auger Assembly Description Part No. 1 18” x 132-1/2” Upper Flighting JM0032692 2 Top Tube Weldment (1925, 2431) JM0041299 3 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 4 2-3/4” x 1-1/2” Rest Pad JM0020802 *-R = Red 5 M6 Flat Washer JM0019447 *-G = Green 6 M6-1.0 x 30 Gr8.8 YZ Hex Bolt... -
Page 37: Upper Auger Linkage
Upper Auger Linkage Description Part No. Main Linkage Weldment (1925, 2431) JM0035725 1/4” Diameter Snap Ring JM0001870 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bushing JM0021957 1-1/4” Pin Keeper JM0035930 18” Auger Hinge Pin w/ Keeper Weldment (19” Long) JM0022086 M16-2.0 x 45 Gr8.8 YZ Hex Bolt JM0002116... -
Page 38: Lower Auger Assembly
Lower Auger Assembly Description Part No. Straight Auger Bottom Tube Assembly (1925, 2431) JM0039547 S-Cap Yellow - 1/2” ID x 1-1/4” x 0.065” (REC-1) JM0016842 16-1/2” x 17” x 4-1/2” x 154-3/8” RH 6” 5/16” Lower Flighting (1925, 2431) JM0039748 1/2”... -
Page 39: Frame
Frame Description Part No. M16-2.0 x 45 Gr8.8 YZ Hex Bolt JM0002116 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 OAS Front Leg Brace (1925, 2431) JM0042300 M12-1.75 Gr8.8 YZ SF Hex Nut JM0002155 M12-1.75 x 50 Gr8.8 YZ SF Hex Bolt JM0045759 Front Leg Weldment (1925, 2431) JM0042309... -
Page 40: Hydraulic Hoses And Cylinders
Hydraulic Hoses and Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 3”x 24” Hydraulic Cylinder “Fold Cylinder” 3”x 40” Hydraulic Cylinder “Adjustable Axle Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” Bulk Head Fittings Location... - Page 41 Hydraulic Hoses and Cylinders Description Part No. 1/4” x 222” Hydraulic Hose 222inch4IA3K-4G-8MP-4G-6FJX JM0050601 3/8” Female NPT x 3/8” Compression Bulk Head Fitting JM0048582 1/4” x 43” Hydraulic Hose 43inch4IA3K-4G-6MP-4G-6FJX JM0050603 3/8” Male JIC x 3/8” Male NPT Straight Adapter JM0050598 2”...
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Page 42: Lower Level Panels
Lower Level Panels Description Part No. Side Lower Middle Panel (#17 & 18) (1925, 2431) JM0049417 Wheel Well Shedder Panel - OAS (1925, 2431) JM0049444 Wheel Well Corners (11” x 3”) JM0002891 Rear Lower Middle Panel (#25) (1925, 2431) JM0029804 Wheel Well Shedder Panel - AS (1925, 2431) JM0049443 OAS Wheel Well (1925, 2431) -
Page 43: Rails
Rails Description Part No. Front Rail Cross Brace (95-1/8” x 14-1/4”) (1925, 2431) JM0029965 Front Rail (97-5/8” x 17-27/32”) (1925, 2431) JM0029148 AS Rail (187-1/32” x 13”) (1925, 2431) JM0029150 AS Wall Gearbox Splice Plate (1925, 2431) JM0029968 Rear Rail Cross Brace (95-1/8” x 14”) (1925, 2431) JM0029482 Rear Slope Corner Brace - OAS Bottom Half (1925, 2431) JM0029996 Rear Slope Corner Brace - OAS (2431) -
Page 44: Sideboard Braces
Tank Screen Description Part No. 1 Main Screen Weldment (1925, 2431) JM0029703 2 Fender Well Brace (1925, 2431) JM0029696 3 Rear Tank Screen (1925, 2431) JM0029699 Sideboard Braces Description Part No. Front-To-Rear Brace (Male) (31T, 1925, 2431) 141” JM0002682 Front-to-Rear Brace (Female) (31T, 2431) 140-1/2” JM0002685 Rear Slope Brace (2431) JM0029626 Front Tri Gusset (1925, 2431) -
Page 45: Light Kit Assembly (European Standard)
Light Kit Assembly (European Standard) Description Part No. CE Front Harness 5.5m JM0044153 CE Front Position White Lamp with Reflector JM0050288 CE Reflector Panel Red/White - Left /Right DIN11030 423mm x 423mm (14-4220-207) JM0048311 LED Field Light JM0001881 Limit Switch for Field Light (ME-8111) JM0036040 Field Light Wire (Limit Switch) JM0048128... -
Page 46: Ce Light Mounting
CE Light Mounting Description Part No. M20-2.5 x 140 Gr8.8 YZ Hex Bolt JM0048560 M20 Zinc External Tooth Lock Washer JM0048571 M20-2.5 Gr8.8 YZ Nylon Locking Hex Nut JM0048570 CE Light Right Reflector Weldment JM0045365 CE Front Position White Lamp with Reflector JM0050288 M3.5 x 13mm Pointed Self Tapping Screw JM0048527... -
Page 47: Adjustable Axle
Adjustable Axle Description Part No. AS Axle Insert (1925, 2431) JM0030596 AS Adjustable Axle Clamp Plate (1925, 2431) JM0030313 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 3” x 40” Hydraulic Cylinder JM0031363 M24-3.0 x 180 Gr8.8 YZ Hex Bolt JM0031353 OAS Axle Insert (1925, 2431) JM0030300... -
Page 48: Weigh Scale System Hardware
Weigh Scale System Hardware *Insert short end of scale bars into axle with labels facing up. GT 400 GT 560 Description Part No. GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 GT 400 Scale Monitor Display Bracket JM0000361... -
Page 49: Door Wheel Assembly
Door Wheel Assembly Description Part No. M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 Rack Track Mount Plate JM0002939 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 1/4” Oversized Flat Washer (1” OD) JM0050272 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 Stub Shaft 3/4”... -
Page 50: Inspection Windows
Inspection Windows Description Part No. 1 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 M10-1.5 X 25 Gr8.8 YZ Hex Bolt JM0031355 5 Window Seal 3/4 “S” Strip JM0000254 6 Standard Inspection Window JM0000255... -
Page 51: Auger Rest Assembly
Auger Rest Assembly Description Part No. Flip Up Auger Rest - Long Fold JM0020538 M12-1.75 x 35 Gr8.8 YZ SF Hex Bolt JM0029895 M6-1.0 x 50 Gr8.8 YZ Hex Bolt JM0048615 Cable Guide for X-tended Reach Auger Rest JM0046922 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 M10 x 1.5 Gr8.8 YZ SF Hex Nut JM0002154... -
Page 52: Ladder Assembly
Ladder Assembly Description Part No. 1925, 2431 Side Swing Ladder Mount Bracket JM0030493 Top Side Ladder (1925, 2431) JM0049081 1925, 2431 Ladder Support Leg JM0030492 2 Rung Lower Ladder Assembly (1925, 2431) JM0049097 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093... -
Page 53: Spring Return Assembly
Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”... -
Page 54: Roll Tarp Assembly
Roll Tarp Assembly Rear Endcap Front Endcap Prop-Up Bars Crank Handle Holder Tarp Stand-Off Crank Handle U-Joint Tarp Assembly... - Page 55 Roll Tarp Assembly Description Part No. End Cap - Front Plate (113-1/2”) (680, 760, 1925, 2431) JM0001573 Tarp Nylon Riser JM0000196 End Cap - Front Arch (113-1/2”) (680, 760, 1925, 2431) JM0001572 M6-1.0 x 14 Gr8.8 YZ Hex Bolt JM0031837 M6-1.0 Gr8.8 YZ SF Hex Nut JM0002156 M6-1.0 x 16 Gr8.8 YZ Hex Bolt...
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Page 56: Brake Pneumatic Schematic
Brake Pneumatic Schematic 39 40 42 40... - Page 57 Brake Pneumatic Schematic Description Part No. Coupling Head Red / M16 x 1.5 JM0050396 Coupling Head Yellow / M16 x 1.5 JM0050397 Hose Tail with Thrust and O-Ring (M16 x 1.5 / Ø11mm ID Tube) JM0050414 Hose Clamp 18-12mm, DIN3017 JM0050415 Brake Hose 11 x 3.5, DIN 74310, Winded x 3.5m JM0050416...
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Page 58: Brake Mounts Assembly
Brake Mounts Assembly Description Part No. Description Part No. M6-1.0 Gr8.8 YZ SF Hex Nut JM0002156 13 Spacer for 3M Brake System JM0050179 CE Brake Kit, Coupling Head Support JM0047844 14 M10-1.5 x 85 Gr8.8 YZ SF Hex Bolt JM0050438 M6-1.0 x 16 Gr8.8 YZ SF Hex Bolt JM0037087 15 Air Resevoir Bracket Strap 310mm... -
Page 59: Ce Wiring Schematic
CE Wiring Schematic... -
Page 60: Brake Pneumatic Schematic With Iso Symbols
Brake Pneumatic Schematic with ISO Symbols Supply Pressure 8,1 bar Operating Pressure 8,1 bar... - Page 61 Brake Pneumatic Schematic with ISO Symbols Description Part No. Coupling Head Red / M16 x 1.5 JM0050396 Coupling Head Yellow / M16 x 1.5 JM0050397 Hose Tail with Thrust and O-Ring (M16 x 1.5 / Ø11mm ID Tube) JM0050414 Hose Clamp 18-12mm, DIN3017 JM0050415 Brake Hose 11 x 3.5, DIN 74310, Winded x 3.5m JM0050416...
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Page 62: Hydraulic Schematic With Iso Symbols
Hydraulic Schematic with ISO Symbols 3" x 40" Hydraulic Cylinder "Telescoping Axle" 2" x 36" Hydraulic Cylinder "Door Cylinder" 1-3/4" x 4" Hydraulic Cylinder "Tip Spout Cylinder" 3" x 24" Hydraulic Cylinder "Fold Cylinder" Description Part No. Description Part No. 1/4”...