J&M 620 Operator's Manual

J&M 620 Operator's Manual

Grain cart
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Manual
GRAIN CART
MODEL
O P E R A T O R ' S M A N U A L
J&M Manufacturing Co, Inc
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
www.jm-inc.com

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Summary of Contents for J&M 620

  • Page 1 Manual GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
  • Page 2 Stance Front Auger Side Opposite Auger Side Rear...
  • Page 3: Table Of Contents

    Table Of Contents 4 ....................To the Dealer 5 .
  • Page 4: To The Dealer

    Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model No: 620 Grain Cart Serial No: ________________________...
  • Page 5: General Information

    IMPORTANT Indicates that failure to observe can cause damage to equipment. NOTE Indicates helpful information Specifications and Dimensions SPECIFICATIONS Single Wheel Option Capacity 620 Bushels Auger, One Vertical 14” Unload Time (minutes) 3.7 Minutes Wheels 21x32 or 27x32 Tires 24.5x32, 30.5x32, or...
  • Page 6: Decals

    Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing KEEP OFF THE LADDER WHILE DO NOT ENTER GRAIN TANK WHEN THE MACHINE IS OPERATING, AUGER IS RUNNING. IN TRANSPORT OR THE UNLOADING AUGER IS IN MOTION DO NOT ENTER GRAIN TANK WHEN KEEP OFF THE LADDER WHILE THE MACHINE IS OPERATING,...
  • Page 7 GC JM0041058 DEALER OR MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE CAUSED BY LOOSE WHEEL NUTS. Description Part No. 17 620 Opposite Auger Side Stripe Kit JM0025939 18 620 Auger Side Stripe Kit JM0025938 19 Check PTO Overlap Decal JM0025435 20 Grain Cart Light Harness Decal (Standard Fold Carts)
  • Page 8: Bolt Torque Chart

    Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly.
  • Page 9: Safety Rules

    Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
  • Page 10: Initial Operation And Maintenance

    Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: • Have the safety instructions been read and clearly understood by the operator(s) of this machine? •...
  • Page 11: Operating Instructions

    BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR. Tractor requirements for proper towing: Model 620 grain carts require a minimum of 130 HP tractor. IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
  • Page 12: Adjusting The Slip Clutch

    Operating Instructions Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor.
  • Page 13: Lubrication Service Schedule

    Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART PTO &...
  • Page 14: Routine Maintenance

    Routine Maintenance WARNING BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART • Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 severe duty, high shock load, lithium- based grease.
  • Page 15: Adjusting The Lower And Upper Flighting

    Adjusting the Lower and Upper Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. LOWER FLIGHTING - If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2”...
  • Page 16: Removing Dirt From The Restrictors On The Hydraulic Cylinder

    Removing Dirt from the Restrictors on the Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree elbow on the tip spout hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor.
  • Page 17: Non-Scale Hub & Spindle Assembly

    Non-Scale Hub & Spindle Assembly Torque Values 3/4" Studs 400 Ft.-Lbs. Description Part No. W-881 Hub Assembly Complete with 3/4” Studs and Nuts (Less Seal and Spindle) JM0050402 1”-8 Gr2 Z Centerlock Hex Nut JM0002149 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 Spindle, 4-1/2”...
  • Page 18: Power Take-Off (Pto) Shaft Assembly - Weasler

    Power Take-Off (PTO) Shaft Assembly - Weasler Description Part No. Front Half Weasler PTO (1-3/8”) (Slip Clutch) (91-1400-F-138) JM0026025 Front Half Weasler PTO (1-3/4”) (Slip Clutch) (91-1400-F-134) JM0026026 Back Half Weasler PTO with Slip Clutch, Self Adjusting (97-18615B) JM0026027 14R Cross Kit Weasler (PTO or U-Joint) (03-1134) JM0024310 Friction Disc, Weasler PTO (2 Required) (11-10143) (1997 and Earlier) JM0026029 Friction Disc, Weasler PTO (2 Required) (11-11167) (1997 and Later)
  • Page 19: Self Adjusting Slip Clutch

    Self Adjusting Slip Clutch Description Part No. Housing for Weasler PTO Slip Clutch (11-01HS) JM0026046 Friction Disc, Weasler PTO (2 Required) (11-11167) (1997 and Later) JM0026031 Separator Plate (Weasler PTO Slip Clutch) (11-02SP) JM0026047 Friction Disc, Weasler PTO (2 Required) (11-11167) (1997 and Later) JM0026031 Pressure Plate (Weasler PTO Slip Clutch) (11-05PP) JM0026048...
  • Page 20: 130 Degree Gearbox Assembly - Superior

    130 Degree Gearbox Assembly - Superior Takes 24 ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. Superior Gearbox Seal 1-3/8” (CR13569) (513569) JM0025086 Output Shaft for Superior Gearbox, 8-3/8” Long (14-16”) (H00111-02) JM0025079 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077 Bearing Cone for Superior Gearbox (14-20”) (514137) JM0025078...
  • Page 21: Driveline Assembly

    Drive Shaft 88” x 1-1/4” (DS-114-F) JM0024460 1-1/2” x 33” PVC JM0039465 1-1/2” x 37” PVC JM0039464 14R U-Joint Assembly (525, 620) (M-6635-A) JM0024318 5/16” x 1-1/4” Half Moon Key (516114) JM0024326 1-1/4” Flange Bearing, 4 Hole (GRAF-206) JM0018560 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt JM0016681 10 5/8”-11 Gr2 Z Centerlock Hex Nut...
  • Page 22: Hitch And Jack Assembly

    Hitch and Jack Assembly Description Part No. 1-1/4” Pin Adapter for Hitch (1 Adapter) JM0019032 1-1/2” Pin Adapter for Hitch (1 Adapter) JM0014203 Bolt On Spade Hitch with 2-1/4” Hourglass Pin Hole JM0017978 Tang with 4 Bolts (2-1/4” Hourglass Pin Hole) JM0017976 3/4”-16 x 3”...
  • Page 23: Lower Auger Assembly

    JM0024412 1-3/4” ID Bronze Bushing (2” OD x 1” Length) (EB-134) JM0002244 Hanger Bushing Assembly for 14” Diameter Auger 525-14W, 620-14 (HBA-500-F) JM0024421 5/8”-11 Gr5 Z Nylon Locking Hex Nut JM0008428 S-Cap Yellow - 1/2” ID x 1-1/4” x 21/32” (REC-1) JM0016842 14”...
  • Page 24: Top Auger Linkage

    7 1” x 3” Clevis Pin with Cotter Pins JM0019407 Top Auger Assembly Description Part No. 14” Upper Auger Tube Assembly (525, 620) (UAH-14-5) JM0024444* 14” Upper Flighting Weldment 2-1/2” Pipe (114”) R/H (UF-14-F6R) JM0024475 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt JM0001498 1-1/4”-12 PN Gr5 Hex Jam Nut...
  • Page 25: Flow Control Spout

    Flow Control Spout Description Part No. 1 14” Flow Control Spout Housing (FSH-14) JM0024441 2 14” Baffle Plate (BP-14) JM0012702 3 14” Hinge Plate (HP-14) JM0024445 4 1/2”-13 x 2” Gr5 Z Hex Bolt JM0001593 5 5/32” x 1-1/2” Cotter Pin JM0014348 6 1/2”...
  • Page 26: Lights And Wiring

    Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Green Wire) (Yellow Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817...
  • Page 27: Ladder Assembly

    Ladder Assembly Description Part No. Ladder with 3 Rung Platform (525-875) JM0000262 Operator’s Manual Canister JM0010115 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Universal Ladder Bracket JM0016922 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt JM0002097 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512...
  • Page 28: Hydraulic Hoses & Cylinders

    Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 2-1/2” x 24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers Welded to Shell...
  • Page 29 Hydraulic Hoses & Cylinders Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
  • Page 30: Hydraulic Hoses & Cylinders For Auto-Gate Shut-Off

    Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x36” Hydraulic Cylinder “Door Cylinder” 2-1/2” x 24” Hydraulic Cylinder “Fold Cylinder” “Door Cylinder” “Tip Spout Cylinder” “Fold Cylinder” *Couplers Welded to Shell...
  • Page 31 Hydraulic Hoses & Cylinders for Auto-Gate Shut-Off Description Part No. 2” x 36” Hydraulic Cylinder (JD236) JM0018523 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
  • Page 32: Auto-Gate Shut-Off Assembly

    Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Auto-Gate Hydraulic Valve JM0026247 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 3/8”...
  • Page 33: 3-Point Scale System

    3-Point Scale System Description Part No. Hitch Block Reducer (Sleeve) (2-7/8” to 2-1/2”) JM0018258 2-1/2” Hitch Weigh Bar (Digi-Star) (3/4” & 1” Holes) (250WB) JM0024207 2-1/2” Hitch Weigh Bar Weldment Reciever (WBW-1) JM0024208 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 3/4”-16 x 3”...
  • Page 34: Sideboards

    High Sideboard Brace End (620) JM0012738 High Sideboard (620) (TTE-620HS) JM0012689* *-R = Red 10 Sideboard Brace 135” (1012, 1112, 1412, 620, 1000-1151, 1401) JM0020624 11 Front Endboard (620) (TTE-620TF) JM0012690* *-B = Blue 12 3/8”-16 x 1” Gr5 Z SF Hex Bolt...
  • Page 35: Door Wheel Assembly

    Inspection Windows Description Part No. 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 Inside Window Clip - Deep JM0000253 Outside Window Clip - Shallow JM0000256 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 Window Seal 3/4” ‘S’ Strip JM0000254 Standard Inspection Window JM0000255 Inspection Window Kit JM0025752...
  • Page 36: Roll Tarp Assembly

    Roll Tarp Assembly...
  • Page 37 27 1/4” x 2” x 23” Bar for Crank Holder (875 Bushel Carts and Lower) JM0029818 28 3/16” Cable x 158” (620) (316C-156) JM0024884 29 1-1/4” x 164” Roll Tube for Roll Tarp (620) (164RT) JM0024882 30 Tarp with Rivets (620) 12’10” x 13’6” (620T) JM0021374 31 1”...
  • Page 38: Spring Return Assembly

    Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”...

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