J&M 510-ST Operator's Manual
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J&M 510-ST Operator's Manual

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OPERATORS MANUAL
510-ST
J. & M. Mfg. Co., Inc.
284 Railroad Street - P.O. Box 547
Fort Recovery, OH 45846
Ph: (419) 375-2376 Fax: (419) 375-2708
www.jm-inc.com

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  • Page 1 OPERATORS MANUAL 510-ST J. & M. Mfg. Co., Inc. 284 Railroad Street - P.O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com...

  • Page 2: Table Of Contents

    Table Of Contents 4-6 ........... . General Infortmation 5 .

  • Page 4: General Infortmation

    General Information TO THE DEALER Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J.

  • Page 5: Specifications

    Specifications Weight Tongue Wt. Conveyor/ Capacity (total) (empty) (loaded) Conveyor/Auger Unloading Rate Auger Reach Axles Engine 275ST 275 Seed Units 6,100 lbs. 1,650 lbs. 22’ Long, 8” Tube 30 Bushels/Min 49’ (front to rear swing) Two (2), 7,000 lb. Torsion-Flex 11 HP Honda Motor Conveyor Axles w/ Electric Brakes...

  • Page 6: Safety Rules

    General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your seed tender in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions.
  • Page 7 Safety Rules Understand that your safety and the safety of other persons are measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.

  • Page 8: Decals

    Decals * Model 275 Shown Description Part # Stripe Kit Specify Model JM0010179 J&M Oval Decal Medium On/Off Decal JM0014974 Warning, Pinch Point Decal JM0014994 Warning, Moving Parts Decal JM0014993 Warning, Falling/Lowering Decal JM0014992 Warning, Lug Nuts Tight? Decal J&M Oval Tru-Trak Decal Danger, Flowing Grain Traps ST Decal Warning, Shut off Power Before Service Speed Tender Decal...
  • Page 9 Decals...

  • Page 10: Operations

    1.0 Operations 1.1 Preparing the Towing Vehicle Before towing the Speed Tender, refer to towing vehicle’s owner’s manual for information concerning hitch capacities, hitch adjustments, and tire inflation. Towing vehicle must be equipped with proper electric braking components. NOTE: The Speed Tender is equipped with LED lights. The towing vehicle may require a flasher upgrade for lights to operate properly.
  • Page 11 1.0 Operations Figure 1.1 1.4 Transporting NOTE: Make sure the jack is fully retracted before transporting. NOTE: Check to make sure the boom arm is in the boom rest and the lynch pin is in place with the conveyor ratchet strap securely fastened. NOTE: Make sure that the collapsible hopper is in the up position.
  • Page 12 1.0 Operations WARNING: Purge hydraulic system of air before operating Speed Tender to prevent serious injury or death. WARNING: Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Check to make sure all fittings and hardware are in proper operating condition. Replace if worn or broken.
  • Page 13 1.0 Operations 1.6 Field Operation WARNING: The Speed Tender must be hooked to the towing vehicle during loading and unloading. Position the Speed Tender next to the planter/drill so the conveyor/auger will reach the planter box. Remove lynch pin from Boom Arm. (Figure 1.3). Start the hydraulic power unit and increase throttle speed.
  • Page 14 1.0 Operations Hydraulic Door Wireless Handheld Assembly Remote Control Figure 1.4 Figure 1.5 See Section 4.1 for Remote Options Hopper Up Figure 1.6 Open door on Speed Tender using supplied remote. (Figure 1.4). WARNING: Empty-out the rear compartment first to help prevent the chance of flipping the Speed Tender.
  • Page 15 1.0 Operations Position boom above boom rest and lower to allow its full weight on the boom rest. Replace lynch pin in Boom Arm. Make sure that the conveyor/auger hold down ratchet strap is tight enough that the conveyor auger will not move during transportation.
  • Page 16 1.0 Operations Lock collapsible hopper in the up position (Figure 1.6). Position the wagon or bulk seed container over the collapsible hopper. Use the handheld controller or wireless remote to start the conveyor. Fill the Speed Tender to desired level. WARNING: Fill the front compartment first to help prevent the chance of flipping.
  • Page 17 1.0 Operations Lower the boom so you can remove the telescoping spout from the discharge end of the conveyor. Undo the conveyor hold down ratchet strap (Figure 1.3). Swing the collapsible hopper end out from under the Speed Tender shell. Place the collapsible hopper in the up position (Figure 1.6) With the discharge end lower than the collapsible hopper end, place the discharge end into a 5 Gal.
  • Page 18 1.0 Operations 1.9 Adjusting the Tarp Tension in Hanger Bracket Fully unroll the tarp as shown in Figure 1.11. Remove the two bolts that hold the tarp U-Joint on the splined shaft. Remove the u-joint from the spline shaft. Rotate u-joint and handle three or four spline teeth. NOTE: Clockwise to tighten the tarp or counter-clockwise to loosen it.

  • Page 19: Service

    2.0 Service 2.1 Grease Conveyer Bearings Grease the conveyor bearings every 10 hours of operation and before storage. Use only two pumps of grease per bearing (Figure 2.1). NOTE: Over lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearings that need grease (two at each end). The auger is equipped with one bearing (at hop- per end).
  • Page 20 2.0 Service 2.3 Tire Pressure The following is to be used as a general guide for tire inflation. Figures can vary depending on specific brand of tire used. It is im- portant that tires are inspected before and after unit is loaded. Start with the minimum pressure indicated. The tire should stand up with no side wall buckling or distress as tire rolls.
  • Page 21 2.0 Service 2.5 Wheel Bearings The wheel bearings need to be cleaned, inspected, and repacked every 12 months or 12,000 miles. Use a number 2 wheel bearing grease to repack the bearings. Bearing Inspection and Service: Jack up Speed Tender. Remove wheel lug-nuts.
  • Page 22 2.0 Service 2.6 Hydraulic Power Unit Daily (every 5 hours of use): Check oil level. Inspect for oil leaks and repair as necessary. Check all hoses, fittings, bolts and hardware to make sure that they are secure and properly tightened. Check motor oil level.
  • Page 23 2.0 Service Remove Remove Discharge Pan Bearing Mounting Plate Jam Nut Adjustment Bolt Loosen these Figure 2.4 bolts when adjusting belt Conveyer tension. Typical each side. Clean-out Door 2.8 Adjusting Conveyer Belt Tracking Measurments A & B need to be the same. Loosen (Do Not Remove) the 4 bolts on the two bearing mounting plates located at the collapsible hopper end of the conveyor (Figure 2.5).
  • Page 24 2.0 Service 2.9 Belt Tensioning NOTE: You need to adjust your belt tension at least once a year. Remove the head pan and head pan gasket (Figure 2.3). Loosen (Do Not Remove) the 4 bolts on the two bearing mounting plates located at the discharge end of the conveyor (Figure 2.3).
  • Page 25 2.0 Service How to adjust electric brakes: Park the Speed Tender on firm and level ground. Block the trailer tires on the opposite side securely so that no forward or rearward movement is possible. Jack up the Speed Tender. Secure the trailer on jack stands of adequate capacity front and rear. At the back of the wheel, on the brake backing plate, there is a small rubber plug near the bottom of the backing plate.
  • Page 26 2.0 Service Replacing Brake Linings: Remove the brake shoe retract spring. Remove the shoe hold down assembly by holding the back of the pin with one hand and pushing against the spring and twisting with a hold down spring tool until the cup is released. Remove both shoes together leaving the adjuster assembly and spring intact.
  • Page 27 2.0 Service Straight Edge Abnormal Wear Normal Wear (Replace) Figure 2.7 Voltage in the system should begin at 0 volts. As the controller bar is slowly actuated, the voltage should gradually increases to about 12 volts. This is referred to as modulation. No modulation means that when the controller begins to apply voltage to brakes it applies an immediate high voltage, which causes the brakes to apply instantaneous maximum power.
  • Page 28 2.0 Service Brake Drum Inspection: There are two areas of the brake drum that are subject to wear and require inspection. These two areas are the drum surface where the brake shoes make contact during stopping and the armature surface where the magnet contacts (only in electric brakes). The drum surface should be inspected for excessive wear or heavy scoring.
  • Page 29 2.0 Service 2.12 End of the Year Service(Continued) Torque lug-nuts (Section 2.4). Make sure that the tires are properly inflated. Remove all grain from inside the grain tanks. Clean out the Conveyor at the end of every season (Section 1.8). Tension and track the conveyor belt.
  • Page 30 2.0 Service 2.14 Troubleshooting Problems Solutions Unit sways during travel a. Check tire pressure. b. Check tow vehicle for loosened hitch parts. c. Check tow vehicle’s hitch height. d. Reduce towing speed. e. Check wheel lug-nuts. f. Check wheel bearings for adjustment (See section 2.5). Tires show excessive wear a.
  • Page 31 2.0 Service 2.14 Troubleshooting Problems Solutions Belt has insufficient output speed or R.P.M. - Air in a. Bleed air out of hydraulic system and fill reservoir (See section hydraulic system. 2.6). b. Look for leaking or cracked fittings. Belt has insufficient output speed or R.P.M. - Leak in motor, valve a.
  • Page 32 Specifications 2.0 Service 2.15 Bolt Torque Specifications Standard Dry Torque in Foot-Pounds Bolt Dia. Pitch (in.) (threads/ Grade 0-1-2 Grade 3 Grade 5 Grade 6 Grade 7 Grade 8 inch) 74,000 psi 100,000 psi 120,000 psi 133,000 psi 133,000 psi 150,000 psi Low Carbon Med.

  • Page 34: Hydraulics

    3.0 Hydraulics 3.1 Hydraulic Schematic Power Unit Rear Door Front Door Motor Aluminum Valve Block Conv. Drive Pump Conv. Return Tank Swing Cyl. Boom Cyl.
  • Page 35 3.0 Hydraulics Description Part. No. 1/2" male JIC x 1/2" male NPT ; 90 degree elbow JM0033727 1/2" male JIC x 1/2" male NPT ; 90 degree elbow, extra long JM0033728 3/8" male NPT x 3/8" female NPT, swivel, 0.042 orifice; straight JM0033729 3/8"...
  • Page 36 5 - Function Manifold Valve Schematic (Aluminum) 2015 & Newer 3.2 Aluminum Valve Block Connector Reference Function Figures 4.1-4.4 Boom swing front (optional) Boom swing rear (optional) Boom Up Boom Down Rear door up (optional) Front door down (optional) Power Front door up (optional) Rear door down (optional) Pump In...

  • Page 37: Wiring

    4.0 Wiring Specifications 4.1 Remote Options Controllers/Remotes Description Item # Description Part # Qty. Handheld Controller 1 JM0014991 Conveyor Swing Front Wireless Remote w/ Receiver JM0015005 Conveyor Swing Rear Boom Up BOOM Boom Down REAR SWING Rear Door Up FRONT Front Door Down Red - Power FRONT...
  • Page 38 Specifications Auto Scale Shutoff In order for the Auto Dispense function to work, the Speed Tender must be equipped with a factory installed and powered on Weigh-Tronix 640XL scale indicator with the J&M Mega Remote with Auto Dispense as shown to the right.
  • Page 39 4.0 Wiring Specifications 4.2 Light Wiring Harnesses- JM0033700 Main Harness 419-475 To Rear Top To A-Frame or Harness Goosneck Harness To Right Front To Rear Brake Light Marker Right Round Lights Red Marker To Electric Harness Light To Stationary To Scale Box Valve Bank Control Box (optional)
  • Page 40 Specifications 4.0 Wiring Rear Top Harness (JM0019964) White 100” 7” 7” 2” 7” 7” To Rear Top Marker Lights Front Harness (JM0019963) White 3” 30” 8” 3” To Front Top Harness 43” 65” To Front Lower Marker Light To Front Lower Marker Light 7-Way Trailer Connection (JM0019962 A-Frame) (JM0019961 Gooseneck)
  • Page 41 4.0 Wiring Specifications Flood Light Switch Harness (JM0034135) Onboard Controller 60” 2” 2” Black White To Flood Light Harness White To Flood Light Harness Black Flood Light Harness (JM0019965) To Tank Flood Light 170” Black To Auger/Conveyor White Flood Light 378”...

  • Page 42: Repair Parts

    Repair Parts Description Page Ladder Parts Scale Parts Chassis Parts 5.10 A-Frame Parts 5.11 5.12 Boom Arm Parts Conveyor 46-47 Swing Cylinder Parts Hydraulic Door Parts Shell Parts 5.10 Roll Tarp Parts...
  • Page 43 5.0 Parts Specifications 5.1 Ladder Parts Description Part. No. 3 Rung Ladder Assembly (510) JM0031287 3/8" USS Flat Washer JM0003061 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 1/2" x 3/8" Shoulder Bolt JM0009998 Ladder Linkage (510) JM0031279 Ladder Brace (510) JM0026744 8 Rung Ladder Assembly (510) JM0031154...
  • Page 44 Specifications 5.0 Parts 5.2 Scale Parts Description Part. No. 1/4"-20 x 3/4" Gr5 Z SF Hex Bolt JM0001642 Stationary Control Center JM0031012 1/4"-20 Gr5 Z SF Hex Nut JM0001630 Weight-Tronix Display JM0019650 Scale Box Weldment JM0029936 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 3/8"-16 X 1"...
  • Page 45 5.0 Parts Specifications 5.3 Chassis Parts Description Part. No. 510 Chassis Frame Weldment JM0025839 16K Akle w/ Springs JM0025808 New 215/75R17.5 Spare Tire & Wheel (Dual) JM0026074 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 Wiring Hanger Tab (Seed Tender Chassis) JM0002346 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146...
  • Page 46 Specifications 5.0 Parts 5.4 A-Frame Parts Description Part. No. 5/8"-11 x 2" Gr8 Z Hex Bolt JM0001771 5/8"-11 Gr5 Z Centerlock Hex Nut JM0002146 A-Frame Weldment JM0002481 Jack Stand w/ Lynch Pin JM0001480 1/4" x 3/4" Self Tapping Screw JM0001570 Break Away Switch JM0001843 2-5/16"...
  • Page 47 5.0 Parts Specifications 5.5 Boom Arm Parts Description Part. No. 3/8"-16 x 1" Gr8 Z SF Hex Bolt JM0001509 Conveyor Swing Pin (12-1/2" x 1-3/4") JM0002238 Horizontal Boom Pivot Pin (9-5/8" x 1-1/4") JM0002456 1-1/4" ID x 1-1/2" OD x 1" Bronze Bushing JM0002248 1-3/4"...
  • Page 48 Conveyor 5.6 Conveyor Discharge Spout Components t# Description Part. No. 2" Wide Ratchet 10,000 lb JM0003084 #8-32 x 1/2" Slotted Hex Washer Head Machine Screw JM0012333 #8-32 Z Nylon Locking Hex Nut JM0012334 Leg Spring Plunger JM0002789 510ST Conveyor Hopper Tube JM0031734 10”...
  • Page 49 Conveyor 5.6 Conveyor Idler End Components Description Part. No. 3/8”-16 Gr5 Z SF Hex Nut JM0002152 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 Conveyor Guard Weldment JM0002466 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 1-1/4” Diameter 2 Bolt Flange Bearing JM0001811 Bearing Mount JM0002199...
  • Page 50 Specifications 5.0 Parts 5.7 Swing Cylinder Parts Description Part. No. 1” x 2-1/4” Pin w/ Cotter Pin JM0010201 Dual Swing Linkage JM0002260 Single Swing Linkage JM0002252 1” x 3.4” Clevis Pin w/ Cotter Pins JM0001816 Cylinder 3” x 14” w/Pins and Clips and Fittings JM0002261 5.8 Hydraulic Door Parts Description...
  • Page 51 5.0 Parts Specifications 5.9 Shell Parts Description Part. No. Description Part. No. Amber Round Light Assembly JM0001908 Hydraulic Power Unit JM0003027 Amber Round Light JM0001895 1/4"-20 x 5-1/2" Gr5 Z Hex Bolt JM0025773 Round Light Grommet JM0001902 3/8"-16 Gr5 Z SF Hex Nut JM0002152 Red Round Light Assembly JM0001905...
  • Page 52 5.0 Parts 5.10 Roll Tarp Parts Description Part. No. 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 1/4"-20 Gr5 Z Centerlock Hex Nut JM0001505 Roll Pipe Weldment JM0007041 Universal Joint JM0001517 3/8"-16 x 1-1/2" Gr5 Z Hex Bolt JM0001659 1/4"-20 X 2-1/2" Gr5 Z Hex Bolt JM0001506 Crank Handle JM0002907...

  • Page 53: Hub Assembly

    5.0 Parts 5.11 Hub Assembly Description Part. No. 16k Oil Seal JM0042017 16K Large Bearing JM0042014 16k Large Race JM0042013 Electric Brake Assembly LH JM0042047 Electric Brake Assembly RH JM0042049 16k Drum JM0042046 16k Hub 10 on 8.75 JM0042045 16k Small Race JM0042015 16k Small Bearing JM0042016...

  • Page 54: Fender Parts

    5.0 Parts 5.12 Fender Parts Description Part. No. Front Passenger Side Fender Step JM0026994 Front Drivers Side Fender Step JM0026842 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092 3/8"-16 Gr5 Z SF Hex Nut JM0002152 Amber Round Light JM0001908 Fender Weldment JM0027229 510 Mud Flap...

  • Page 56: Available Options

    5.0 Parts 5.13 Available Options Item # Description Product # Gooseneck Frame and Hitch Assembly in place of standard A-Frame 375ST-GNO 5th Wheel Hitch on Gooseneck Frame Assembly in place of standard Truck Hitch. Includes 7-way 375ST-5WH Flat to 7-Way Round Adapter Trailer Mount Kit in place of Standard Chassis (Deluxe All-Function Wireless Remote Control Op- 375ST-TM tion Recommended)
  • Page 57 5.0 Parts Includes 6” Dia. Clamp with M10 X 1 1/2 L Bolt 7 8/9...
  • Page 58 6.0 Aftermarket Installation Instructions 6.1 Scales Installation Note: For Scale parts see Section 5.3 Slide the weigh bar into the scale mount. Making sure that the Weigh bar sticker is facing up (Figure 6.1). Insert two 3/8”-16 x 3-1/2” Grade 5 Zinc Hex Bolt (#1) into scale mount and tighten using 3/8”-16 Centerlock Hex Nut (#2) (Figure 6.1).
  • Page 59 6.0 Aftermarket Installation Instructions Remove the four 1 3/8” grommets located in the four chassis holes (Figure 6.3) Slide one grommet on to each of the weigh bar wires of B,C, and D. (Figure 6.3) NOTE: Spray grommets with a lubricant spray for ease of installation. Route each wire from B,C and D so they exit chassis hole (Figure 6.3).
  • Page 60 6.0 Aftermarket Installation Instructions Back Plate Print Power Cord Weigh Bar Plugin Plugin Plugins (Optional) Wireless Receiver Plugin Figure 6.6 Figure 6.7 NOTES...
  • Page 61 6.0 Aftermarket Installation Instructions Specifications 6.2 Talc Applicator Parts Description Part. No. Tank Saddle JM0029359 3/8"-16 x 1" Gr5 Z SF Hex Bolt JM0002092 3/8"-16 Gr5 Z SF Hex Nut JM0002152 3/8"-16 Gr5 Z Centerlock Hex Nut JM0001512 1/4"-20 x 3/4" Gr5 Z SF Hex Bolt JM0001642 Black UHMW JM0029386...

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