IFM IO-Link master-PROFINET AL1102 Operating Instructions Manual

IFM IO-Link master-PROFINET AL1102 Operating Instructions Manual

Io-link master with profinet interface standardline 8 ports ip 65 / ip 66 / ip 67
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Operating Instructions
IO-Link Master with PROFINET Interface
StandardLine
8 Ports
IP 65 / IP 66 / IP 67
AL1102
Firmware: 2.2.x or higher
LR DEVICE: 1.4.0.x or higher
English

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Summary of Contents for IFM IO-Link master-PROFINET AL1102

  • Page 1 > > Operating Instructions IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 AL1102 Firmware: 2.2.x or higher LR DEVICE: 1.4.0.x or higher English...
  • Page 2: Table Of Contents

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Contents Preliminary note Legal and copyright information ................... 5 Purpose of the document ..................... 5 Explanation of Symbols ....................... 6 Modification history ......................6 Safety instructions General ..........................
  • Page 3 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Set-up Read device and diagnostic information ................22 Configuration LR DEVICE ........................24 9.1.1 Remarks ............................. 25 9.1.2 IoT: Configure access rights ....................... 26 9.1.3 IoT: Configure the interface to the LR SMARTOBSERVER ............27 9.1.4 Fieldbus: Set PROFINET interface .....................
  • Page 4 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67...
  • Page 5: Preliminary Note

    Legal and copyright information 33117 © All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used without the consent of ifm electronic gmbh. All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners: ...
  • Page 6: Explanation Of Symbols

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > Explanation of Symbols 34171 WARNING! Death or serious irreversible injuries may result. CAUTION! Slight reversible injuries may result. NOTICE! Property damage is to be expected or may result. Important note Non-compliance can result in malfunction or interference Information...
  • Page 7: Safety Instructions

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Safety instructions Content General ..............................7 Required background knowledge ......................7 Safety symbols on the device ........................7 Tampering with the unit ..........................7 28333 >...
  • Page 8: Intended Use

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Intended use Content Permitted use ............................8 Prohibited use ............................8 34079 > Permitted use 34209 The IO-Link master serves as a gateway between intelligent IO-Link devices and the PROFINET network.
  • Page 9: Function

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Function Content Communication, parameter setting, evaluation ..................10 Digital inputs ............................11 IO-Link supply ............................11 33836...
  • Page 10: Communication, Parameter Setting, Evaluation

    IO-Link master (IO-Link revision 1.0 and 1.1)  8 IO-Link ports for connection of IO-Link devices  Provision of process data of the connected IO-Link devices for LR SMARTOBSERVER monitoring software (→ www.ifm.com) > 4.1.2 PROFINET 52555 The device offers the following PROFINET functions: ...
  • Page 11: Digital Inputs

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Digital inputs 33817 The device has 8 additional digital inputs (type 2 according to EN 61131-2). The digital inputs are on pin 2 of the IO-Link ports X01...X08. All inputs refer to the potential of the device supply (pin 3).
  • Page 12: Mounting

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Mounting Content Mount the device ............................12 34058 > Mount the device 34059 ► Disconnect the system from power before installation. ► For installation choose a flat mounting surface. ►...
  • Page 13: Notes

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Electrical connection Content Notes ..............................13 Ethernet ports ............................14 IO-Link ports ............................15 Connect the device ..........................17 33805 > Notes 51957 A qualified electrician must connect the unit. ►...
  • Page 14: Ethernet Ports

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > Ethernet ports 34576 ► Connect the unit via the M12 socket X21 and/or X22 with the PROFINET network (e.g. PROFINET PLC, additional PROFINET device) ...
  • Page 15: Io-Link Ports

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > IO-Link ports 51958 The IO-Link ports of the AL1102 meet the requirements of the IO-Link specifications 1.0 to 1.1.2. ► Please note the information concerning IO-Link wiring! ►...
  • Page 16: Connect Io-Link Devices For Class B Operation

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 6.3.2 Connect IO-Link devices for Class B operation 51960 Notes on wiring:  For Class B operation, the IO-Link device must be supplied with an additional auxiliary voltage UA using a Y connection cable.
  • Page 17: Connect The Device

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > Connect the device 33882 ► Disconnect power. ► Connect the IO-Link Master via M12 socket X31 to 24 V DC (20...30 V SELV/PELV; according to EN61010-1, secondary circuit with maximum 30 V DC supplied by mains circuit up to 300 V of overvoltage category II).
  • Page 18: Operating And Display Elements

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Operating and display elements Content Overview ..............................18 LED indicators ............................19 34063 > Overview 34612 Status LEDs RDY, BF and SF → Status LEDs (→ S. 19) Status LEDs LNK and ACT of the PROFINET ports 1 (X21) and 2 (X22) →...
  • Page 19: Led Indicators

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > LED indicators 34047 The device only has the following LED indicators: > 7.2.1 Status LEDs 34549 The RDY LED shows the status of the gateway. The BF LED (Bus Failure) shows the status of the PROFINET connection.
  • Page 20: Voltage Supply

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 7.2.3 Voltage supply 34191 The interface for voltage supply (X31) has the LED that is marked as US. The LED indicates the status of the voltage supply.
  • Page 21: Io-Link Master With Profinet Interface Standardline 8 Ports Ip 65 / Ip 66 / Ip

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Set-up Content Read device and diagnostic information ....................22 52476 When the supply voltage has been switched on, the AL1102 starts with the factory settings. The display elements signal the current operating status (→...
  • Page 22: Read Device And Diagnostic Information

    ID of the IO-Link device [Name] Article number of the IO-Link device  For ifm articles: This article number is stored along with a link to the produkt page on the ifm website. [Serial] Serial number of the IO-Link device...
  • Page 23: Configuration

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Configuration Content LR DEVICE .............................24 PROFINET..............................33 33858...
  • Page 24: Lr Device

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > LR DEVICE Content Remarks ..............................25 IoT: Configure access rights ........................26 IoT: Configure the interface to the LR SMARTOBSERVER ..............27 Fieldbus: Set PROFINET interface ......................27 IO-Link ports: Activate data transfer to the LR SMARTOBSERVER ............28 IO-Link ports: Configure operating mode ....................29 IO-Link ports: Set the device validation and data storage ..............30...
  • Page 25: Remarks

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.1.1 Remarks Content Offline parameter setting ........................25 VPN connection ............................25 34180 > Offline parameter setting 34060 The AL1102 supports the offline parameter setting. In this context, the user creates and stores a configuration for the IO-Link master and the connected IO-Link devices without being connected to the AL1102 (OFFLINE mode).
  • Page 26: Iot: Configure Access Rights

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.1.2 IoT: Configure access rights 34046 The access rights define which instance may read and / or write the parameter data, process data and event/diagnostic messages.
  • Page 27: Iot: Configure The Interface To The Lr Smartobserver

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.1.3 IoT: Configure the interface to the LR SMARTOBSERVER 34048 To enable data transfer between the device and the LR SMARTOBSERVER monitoring software, the LR SMARTOBSERVER monitoring software interface has to be configured.
  • Page 28: Io-Link Ports: Activate Data Transfer To The Lr Smartobserver

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.1.5 IO-Link ports: Activate data transfer to the LR SMARTOBSERVER 33690 The user can decide separately for each IO-Link port if the process data of the connected IO-Link devices should be transferred to the LR SMARTOBSERVER.
  • Page 29: Io-Link Ports: Configure Operating Mode

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.1.6 IO-Link ports: Configure operating mode 33694 The IO-Link ports X01...X08 of the device support the following operating modes:  Digital input (DI): binary input signal at pin 4 (C/Q) of the IO-Link port ...
  • Page 30: Io-Link Ports: Set The Device Validation And Data Storage

    IO-Link master are restored automatically on the IO-Link device. [Vendor ID] ID of the manufacturer that is to Factory setting: 0 be validated ifm electronic: 310 65535 [Device ID] ID of the IO-Link device that is to Factory setting: 0 be validated 16777215 ►...
  • Page 31: Firmware: Reset Device To Factory Settings

    When rebooting the device, all settings are kept. To restart the AL1102: ► Select [Firmware] menu. > The menu page shows the current settings. ► Click on [Reboot] to reboot the device. > LR DEVICE reboots the ifm IO-Link master.
  • Page 32: Configure Io-Link Devices

    ► Under [ONLINE]: Click on the required IO-Link master. > LR DEVICE automatically detects the IO-Link devices connected to the IO-Link master (e.g. ifm sensor KG5065). Configure IO-Link device ► Mouse click on the port to which the IO-Link device is connected.
  • Page 33: Profinet

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > PROFINET Content Install GSD Files .............................34 Integrate the IO-Link master in the project .....................35 Configure the IO-Link master .........................35 Configure IO-Link ports ..........................36 Configure IO-Link devices ........................37 Read and write cyclic process data ......................38 Read I&M datasets ..........................39...
  • Page 34: Install Gsd Files

    Install GSD Files 52478 ifm provides a GSD file to integrate the AL1102 in the PROFINET projection software. All parameters, process data and their valid value ranges are defined in the GSD file. The user can download the GSD file from the ifm website (→ www.ifm.com)).
  • Page 35: Integrate The Io-Link Master In The Project

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.2.2 Integrate the IO-Link master in the project 52479 The AL1102 can be integrated from the hardware catalogue into the project. ► Create new project /open project ►...
  • Page 36: Configure Io-Link Ports

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.2.4 Configure IO-Link ports 52481 You can access the configuration of the IO-Link ports via the slots 1.2 ... 1.9 of the AL1102. The following assignment applies Slot IO-Link port of the AL1102...
  • Page 37: Configure Io-Link Devices

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.2.5 Configure IO-Link devices 52482 The AL1102 supports the configuration of the connected IO-Link devices via the PROFINET application. The configurable parameters depend on the IO-Link device that is used. Configurable parameters of the IO-Link devices: →...
  • Page 38: Read And Write Cyclic Process Data

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.2.6 Read and write cyclic process data 52483 While the IO-Link ports are being configured, IEC addresses are generated automatically for inputs and outputs as well as the PQI byte. To enable access to the cyclic process data in the application, the user must couple the IEC addresses with symbolic variables.
  • Page 39: Read I&M Datasets

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 9.2.7 Read I&M datasets 52484 I&M0 provide the user with device-specific basic information. This ensures reliable identification of the device, the device's hardware and software components as well as the manufacturer. The datasets I&M1 to 3 offer the programmer the possibility to store project-specific information on the device.
  • Page 40: Maintenance, Repair And Disposal

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Maintenance, repair and disposal Content Cleaning process ............................40 Firmware update .............................41 Replace IO-Link device ..........................42 51990 The operation of the unit is maintenance-free. ► Dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations when it is no longer used.
  • Page 41: Firmware Update

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 10.2 Firmware update 33826 The new firmware is installed via the device's web interface. If the firmware update is not successful, deactivate all connections to the PROFINET PLC, LR SMARTOBSERVER and LR DEVICE and repeat the process.
  • Page 42: Replace Io-Link Device

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 10.3 Replace IO-Link device 34182 To replace an IO-Link device: Requirement: > IO-Link device is with factory settings. > IO-Link device supports IO-Link standard 1.1 or higher. Set data storage ►...
  • Page 43: Factory Settings

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Factory settings 34594 In the factory settings, the device has the following parameter settings: Parameters Factory setting [IP address] 0.0.0.0 [Subnet mask] 0.0.0.0 [IP gateway address] 0.0.0.0 [PROFINET name] blank...
  • Page 44: Accessories

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Accessories 33870 List of accessories of AL1102: → www.ifm.com > Product page > Accessories...
  • Page 45: Appendix

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Appendix Content Technical data ............................46 PROFINET..............................50 33879...
  • Page 46: Application

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.1 Technical data Content Application ..............................46 Electrical data ............................46 Inputs / outputs ............................46 Inputs ..............................47 Outputs ..............................47 Interfaces ..............................47 Operating conditions ..........................48 Approvals / tests .............................48 Mechanical data ............................48 Electrical connection ..........................49 34188...
  • Page 47: Inputs

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.1.4 Inputs 34069 Inputs Number of digital inputs 16; (IO-Link Port Class A: 8 x 2) Switching level high [V] 11...30 Switching level low [V] 0...5 Digital inputs protected against short circuits >...
  • Page 48: Operating Conditions

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.1.7 Operating conditions 34062 Operating conditions Applications Indoor use Ambient temperature [°C] -25...60 Storage temperature [°C] -25...85 Max. perm. relative air humidity [%] Max.
  • Page 49: 13.1.10 Electrical Connection

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.1.10 Electrical connection 34608 Voltage supply IN X31 Connector Wiring + 24 V DC (US) GND (US) Ethernet IN / OUT X21, X22 Connector Wiring TX +...
  • Page 50: Profinet

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.2 PROFINET Content Parameter data ............................50 Cyclic data ..............................53 Acyclic data ............................55 33674 > 13.2.1 Parameter data 34546 Slot Subslot Name Description Master Parameter data of the IO-Link master (→...
  • Page 51 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Parameters of the IO-Link ports 34528 Parameter Description Possible values [Fail-safe mode] Behaviour in case the PROFINET No Fail Safe deactivated connection is interrupted Fail Safe Reset Value reset to default values Fail Safe Old Value maintain the most recent valid process...
  • Page 52 ID of the manufacturer that is to be 0 ... 65535 ID of the manufacturer of the IO-Link validated device (ifm electronic: 310) [Device ID] ID of the IO-Link device that is to be 0 ... 16777215 ID of the IO-Link device...
  • Page 53: Cyclic Data

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.2.2 Cyclic data Content PROFINET modules ..........................53 PQI (Port Qualifier Information) ......................54 33814 > PROFINET modules 34539 Module Description IO-Link 32I/32O + PQI 32 bytes input and output data and PQI IO-Link 16I/16O + PQI 16 bytes input and output data and PQI...
  • Page 54 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > PQI (Port Qualifier Information) 34530 Port Qualifier Information (PQI) contains diagnostic information about the IO-Link port. In addition to the process data, the IO-Link master sends the PQI to the PROFINET controller. Legend: ...
  • Page 55: Acyclic Data

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > 13.2.3 Acyclic data Content I&M datasets ............................55 Diagnostic and alarms ..........................57 33868 > I&M datasets 34555 The AL1102 supports the following I&M datasets (I&M = Identification & Maintenance): >...
  • Page 56 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > I&M3 (Slot 0) 34550 Variable Description Access* Size Descriptor Description of the device (ASCII, padded with spaces) * ... r/w = read and write >...
  • Page 57 IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 > Diagnostic and alarms 34533 Name Description Type code 0x02 EVNT_CODE_M_PDU_CHECK Receive frame with CRC error Alarm 0x1B EVNT_CODE_S_RETRY Repetitions detected Alarm 0x1E EVNT_CODE_P_SHORT Short circuit on C/Q cable detected Diagnostics 0x1F...
  • Page 58: Index

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 IO-Link ....................10 Index IO-Link ports ..................15 Activate data transfer to the LR SMARTOBSERVER ........28 Configure operating mode................29 Set the device validation and data storage........... 30 Accessories ...................
  • Page 59: Io-Link Master With Profinet Interface Standardline 8 Ports Ip 65 / Ip 66 / Ip

    IO-Link Master with PROFINET Interface StandardLine 8 Ports IP 65 / IP 66 / IP 67 Tampering with the unit ................7 Technical data ..................46 Visual indication ..................10 Voltage supply ..................20 VPN connection ..................25...

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