CD Automation Revo C 3PH User Manual
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CD Automation Revo C 3PH User Manual

Thyristor unit
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C
Revo
3Ph
USER'S MANUAL
Rev. 02/2018
from 300A to 800A
00018

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Summary of Contents for CD Automation Revo C 3PH

  • Page 1 Revo USER’S MANUAL Rev. 02/2018 from 300A to 800A 00018...

  • Page 2: Table Of Contents

    REVO C User’s Manual 1 Declaration of conformity......................4 2 Important warnings for safety ....................5 2.1 Safety notes 3 Maintenance .......................... 8 3.1 Return Material Authorization (RMA) 3.2 Warranty condition 4 Introduction ........................... 9 4.1 Advantages compared with analog thyristor unit 4.2 Overview 5 Software Configurator ......................
  • Page 3 REVO C User’s Manual 12.4 Parameter list 12.4.1 O ............................ 31 PERATOR 12.4.2 S ............................33 ETUP 12.4.3 A ........................... 35 DVANCED ETUP 12.4.4 H ........................... 38 ARDWARE 12.4.5 C ..........................42 OMMUNICATION 12.4.6 M ..........................44 ONITORING 13 Firing type ......................... 46 13.1 Zero Crossing 13.2 Single Cycle 13.3 Burst Firing...

  • Page 4: Declaration Of Conformity

    - E-MAIL: info@cdautomation.com Declare that the product / Dichiara che il prodotto: Revo C 3Ph 300-800A PRODUCT DESCRIPTION: Elettric power control SCOPE OF APPLICATION: Thermal controll process DESCIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica UTILIZZO: Controllo processi termici...

  • Page 5: Important Warnings For Safety

    REVO C User’s Manual 2 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 6 REVO C User’s Manual personnel non qualifié ne doit effectuer de travail sur l'appareil ni se trouver a proximité. WARNING! When in use the power controller is connected to dangerous voltages. Do not remove the protective covers without first disconnecting and preventing power from being restored while servicing the unit.
  • Page 7 REVO C User’s Manual WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que Les valeurs de tension et de courant du régulateur de puissance sont correctes pour l'application. CAUTION: To avoid compromising the insulation, do not bend wire or other components beyond their bend radius specifications.

  • Page 8: Maintenance

    REVO C User’s Manual REMARQUE: Le courant nominal est précisé pour des températures ambiantes égales ou inférieures a 40°C. S'assurer que la conception de l'application permette le refroidissement adéquat de chaque régulateur de puissance. Le régulateur de puissance doit être monté verticalement. La conception de refroidissement doit empêcher l'air chauffé...

  • Page 9: Introduction

    REVO C User’s Manual 4 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel.To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal.The benefits of thyristor units compared with elettromechanical contactors are numerouses: no moving parts, no maintenance and capacity to switch very fast.

  • Page 10: Overview

    REVO C User’s Manual 4.2 Overview Heater bakeout  Protects heater upon start up  Eliminates labor and time associated with checking for wet heaters Integrated semiconductor fusing, current transformer and user interface  Saves installation time and eases setup and commissioning ...

  • Page 11: Software Configurator

    REVO C User’s Manual 5 Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it's ready to use. You need the software only to modify the ordered configuration.

  • Page 12: Quick Start

    REVO C User’s Manual 6 Quick Start Attention: this procedure must be carried out by skilled people only. If your REVO C code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: 1.

  • Page 13: Identification And Order Code

    REVO C User’s Manual 8 Identification and Order Code 8.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification's label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure.

  • Page 14: Order Code

    REVO C User’s Manual 8.1 Order Code Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 15: Option Code

    REVO C User’s Manual 8.1.1 Option Code Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 16: Technical Specifications

    REVO C User’s Manual 9 Technical Specifications 9.1 General features: Cover and Socket material: PolymericV2 Utilization Category AC-51 AC-55b IP Code Method of Connecting Load in Delta, Load in Star Auxiliary voltage: Order code RC 3_ _ _ -_1 = line voltage 100/120V transformer range 90:135V (8 VA Max) Order code RC 200/208/220/230/240V 3_ _ _ -_2= line voltage...

  • Page 17: Environmental Installation Conditions

    REVO C User’s Manual 9.5 Environmental installation conditions Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C (104°F) use the derating curve. Storage temperature -25°C to 70°C -13°F to 158°F Don’t install at direct sun light, where there are conductive dust, corrosive gas, Installation place vibration or water and also in salty environmental.

  • Page 18: Wi-Fi Transmitter Module

    REVO C User’s Manual 9.8 Wi-Fi Transmitter Module Models RC_ _ _-_ _ _ _ _-_ _ _ with WiFi option contains a Wi-Fi transmitter module, see model label plate for details on which module is installed. The transmitter module is mounted on the top of the microprocessor board. The module used can be: Module FCC ID: 2ADUIESP-12-F Module FCC ID: 2AL3B-ESP-F...

  • Page 19: Dimensions And Weight

    REVO C User’s Manual 10.1 Dimensions and Weight REVO-C 3PH REVO-C 3PH 300A÷500A (S14) 600A÷800A (S17) W 262mm - H 520mm - D 270mm W 411mm - H 560mm - D 270mm Weight 22,5Kg Weight 31,5Kg 10.2 Fixing holes REVO-M 3PH REVO-M 3PH 300A÷500A (S14) 600A÷700A (S17)

  • Page 20: Wiring Instructions

    REVO C User’s Manual 11 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions:  The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.

  • Page 21: Cable Dimensions (Suggested) Of Earth And Of The Command Terminals

    REVO C User’s Manual 11.3 Cable dimensions (suggested) of Earth and of the Command Terminals Earth Command Terminals Current Cable Screw Cable mm² mm² 300A (S14) 0,50 350A (S14) 0,50 400A (S14) 0,50 450A (S14) 0,50 500A (S14) 0,50 600A (S17) 0,50 700A (S17) 0,50...

  • Page 22: Terminals Positions

    REVO C User’s Manual 11.4 Terminals Positions Open and flip the cover Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 23: Power Terminals

    REVO C User’s Manual 11.5 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Line Input Phase 2 Line Input Phase 3 Load Output Phase 1 Load Output Phase 2 Load Output Phase 3 Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 24: B Ar Dimensions S14

    REVO C User’s Manual 11.5.1 Bar dimensions S14 3PH From 300 to 400A 3PH From 450 to 500A Current 300A (S14) 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 350A (S14) 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 400A (S14) 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 450A (S14) 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 500A (S14) 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10...

  • Page 25: Control Terminals

    REVO C User’s Manual 11.6 Control Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description NO - Normally Open contact alarm relay output (Thermal or SC/HB) C - Common contact alarm relay output NC - Normally Close contact alarm relay output (Thermal or SC/HB) Analog Input2 (0-10Vdc/4-20mA Reference/ext.feedback) DI 2 –...

  • Page 26: Schematic

    REVO C User’s Manual 11.7 Schematic Caution: this procedure must be performed only by qualified persons. NOTE:  *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be accettable as an external fuse, following national electric code guide for resistive heating of 125% load current rating to protect external wires.

  • Page 27: Connection Diagram For 3 Phases

    REVO C User’s Manual 11.8 Connection Diagram for 3 phases Caution: this procedure must be performed only by qualified persons. X = not connected *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be accettable as an external fuse, following national electric code guide for resistive heating of 125% load current rating to protect external wires.

  • Page 28: Control Panel

    REVO C User’s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 29: Menu Navigation

    REVO C User’s Manual 12.1 Menu Navigation Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 30: Control Panel Led

    REVO C User’s Manual 12.2 Control Panel Led 12.3 Displayed Alarms Alarm or Message Description Heater Break Heater Break Aux High Aux voltage too high Aux Low Aux voltage too low Bakeout Heater Bakeout function active Watchdog Communication Watchdog error Line Loss Line power not detected I limit...

  • Page 31: Parameter List

    REVO C User’s Manual 12.4 Parameter list This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation” chapter. 12.4.1 Operator Menu This section describes each item on the operator menu. Use this menu to view the measured values and basic settings of the power controller.
  • Page 32 REVO C User’s Manual Modbus Par. Parameter Name Description Range Unit Address Type Indicates the maximum percent of the nominal current that the power control allows. This Read I Limit parameter indicates RMS current by default. 0 to 100 Only When parameter 52 is set to 1, this parameter indicates peak current Modbus...

  • Page 33: Setup Menu

    REVO C User’s Manual 12.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is Modbus Par. Parameter Name Description Range Unit Address Type...
  • Page 34 REVO C User’s Manual Modbus Par. Parameter Name Description Default Address Type Read  Remote SP Choose the source for the remote set point Write Option Value Analog Input 1 Analog Input 2 Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

  • Page 35: Advanced Setup Menu

    REVO C User’s Manual 12.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is Modbus Par.
  • Page 36 REVO C User’s Manual Modbus Par. Parameter Name Description Default Address Type Read  Feed Back Choose the feedback type Write Option Description Value ² Voltage squared Voltage None No feedback ² Current squared Current Voltage Volatge Current Current Power Power External External signal via analog input 2...
  • Page 37 REVO C User’s Manual Modbus Par. Parameter Name Description Default Range Unit Address Type Set a delay between when the resistance drops below the value set for a heater Htr Break 0 to 255 Read break sensitivity and when the heater ...

  • Page 38: Hardware Menu

    REVO C User’s Manual 12.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is Modbus Par. Parameter Name Description Default...
  • Page 39 REVO C User’s Manual Modbus Par. Parameter Name Description Default Address Type Digital In 1 Read Choose how the signal detected by digital input 1 is used  Function Write Option Description Value Enable Enable power output Voltage Feedback Use voltage feedback when on Local / Remote Local when on / Remote when off Phase Aangle...
  • Page 40 REVO C User’s Manual Modbus Par. Parameter Name Description Default Address Type Choose for wich conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The digital output is energized for normal Alarm operating condition and de-energized when the power Read...
  • Page 41 REVO C User’s Manual Modbus Par. Parameter Name Description Default Address Type Choose wich parameter is retransmitted by the analog Read  Retransmit output Write Option Description Value None Do not retransmit value Set Point Set point V Output RMS voltage output I Output RMS current output Power...

  • Page 42: Communication Menu

    REVO C User’s Manual 12.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is Modbus Par. Parameter Name Description Default Address Type Read ...
  • Page 43 REVO C User’s Manual Modbus Par. Parameter Name Description Range Unit Address Type Indicate the IP address of the WiFi connection in 94-95 Read  Wi-Fi Address 0 to 255 the power controller 96-97 Only Modbus Par. Parameter Name Description Range Unit Address...

  • Page 44: Monitoring Menu

    REVO C User’s Manual 12.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version.
  • Page 45 REVO C User’s Manual Modbus Par. Parameter Name Description Range Unit Address Type Read  Version Indicates the software version number (x.xx.x) 0 to 65535 Only Modbus Par. Parameter Name Description Range Unit Address Type Indicates the software release date year and week Read ...

  • Page 46: Firing Type

    REVO C User’s Manual 13 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the firing type you can use the software configurator or the Control Panel.

  • Page 47: Burst Firing

    REVO C User’s Manual 13.3 Burst Firing The Burst Firing is similar to the Single Cycle, but consecutive cycles ON are selectable between 2 and 255, with input signal equal at 50%. Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing.

  • Page 48: Phase Angle

    REVO C User’s Manual 13.5 Phase Angle The Phase Angle firing allow the control of the power on the load, for this firing the thyristor can be in conduction only for a part of the voltage cycle. This part of the voltage cycle is adjustable in function of the input signal from 0 at 100%. The PA firing is normally used for control the inductive loads, and is also possible control a primary of transformer coupled with the cold resistances like: Superkanthal, Molybdenum, Platinum, Tungsten or Quartz Lamp.

  • Page 49: Delay Triggering With Burst Firing

    REVO C User’s Manual 13.7 Delay Triggering with Burst Firing The Delay Triggering firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp).

  • Page 50: Current Limit

    REVO C User’s Manual 14 Current Limit The Current Limit is available on REVO CL with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set. I Load <= I Limit Set I Load >...

  • Page 51: Bakeout In Function

    REVO C User’s Manual 15 Bakeout in function 15.1 What is heater bakeout? If a MgO-insulated heater element shuts down for a long period of time (or sits in storage), it can absorb moisture. If full power is applied, excessive current can damage the heater or blow fuses. The heater bakeout feature soft starts the load to remove moisture from the heater and prevent blown heaters and fuses.

  • Page 52: Feed-Back Type

    REVO C User’s Manual 16 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel .

  • Page 53: Supply The Electronic Board

    REVO C User’s Manual 17 Supply the Electronic Board The REVO C thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 8VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code.

  • Page 54: Rs485 Serial Port

    REVO C User’s Manual 18 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVO C. Terminal M1 Description RS485 A RS485 B 19 Fieldbus communication option Other serial communication port are available as option, see Communication Manual for details.

  • Page 55: Internal Fuse

    REVO C User’s Manual 20 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used.
  • Page 56 REVO C User’s Manual Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units...

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