CD Automation REVO C 3PH User Manual
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CD Automation REVO C 3PH User Manual

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USER'S MANUAL
Rev. 04/2019
006
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: info@cdautomation.com - Web: www.cdautomation.com
3PH
from 30A to 40A
M-RC3-30-40

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  • Page 1 USER’S MANUAL Rev. 04/2019 from 30A to 40A M-RC3-30-40 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

  • Page 3: Declaration Of Conformity

    P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: Revo C 3Ph 30-40A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità...

  • Page 4: Important Warnings For Safety

    User’s manual REVO C 3PH from 30A to 40A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 5 User’s manual REVO C 3PH from 30A to 40A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
  • Page 6 User’s manual REVO C 3PH from 30A to 40A WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.

  • Page 7: Maintenance

    User’s manual REVO C 3PH from 30A to 40A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram).

  • Page 8: Table Of Contents

    User’s manual REVO C 3PH from 30A to 40A Summary Declaration of conformity ......3 Important warnings for safety .
  • Page 9 User’s manual REVO C 3PH from 30A to 40A Control Panel ........29 9.1 Menu navigation .

  • Page 10: Introduction

    User’s manual REVO C 3PH from 30A to 40A Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal.

  • Page 11: Advantages Compared With Analog Thyristor Unit

    User’s manual REVO C 3PH from 30A to 40A Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO C this allows the use of many information like: current, power, load state and all the parameters for diagnostic and configuration. Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware.

  • Page 12: Software Configurator

    User’s manual REVO C 3PH from 30A to 40A Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it’s ready to use.

  • Page 13: Quick Start

    User’s manual REVO C 3PH from 30A to 40A Quick Start Attention: this procedure must be carried out by skilled people only. If your REVO C code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: Verify REVO C current sizing.

  • Page 14: Basic Connections And Sizing

    User’s manual REVO C 3PH from 30A to 40A Basic Connections and sizing Star wiring with resistive load (control on the three phases with REVO C-3PH) I= P 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Delta wiring with resistive load (control on the three phases with REVO C-3PH) I= P...

  • Page 15: Identification And Order Code

    User’s manual REVO C 3PH from 30A to 40A Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure.

  • Page 16: Order Code

    User’s manual REVO C 3PH from 30A to 40A 5.2 Order Code REVO C 3PH CURRENT FUSES OPTION description description code description code Fuse + Fuse Holder Included No Option Fuse + Fuse Holder Included Option code, see code page table...
  • Page 17 WiFi Option that allows communication with a smart phone. From your smart phone via the CD Automation App, direct to your thyristor unit in the cabinet to read current, voltage, power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door.

  • Page 18: Technical Specifications

    User’s manual REVO C 3PH from 30A to 40A Technical Specifications 6.1 General features Cover and Socket material: PolymericV2 Mounting: DIN bar (thickness type 1mm Max) Utilization Category AC-51 AC-55b IP Code Method of Connecting Load in Delta, Load in Star Auxiliary voltage, power supply Control Circuit: TR1 range 1 = 90:135V (8 VA Max) TR1 range 2 = 180:265V (8 VA Max)

  • Page 19: Environmental Installation Conditions

    User’s manual REVO C 3PH from 30A to 40A 6.4 Environmental installation conditions Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C-104°F use the derating curve. Storage temperature -25°C to 70°C -13°F to 158°F Installation place Don’t install at direct sun light, where there are conductive dust, corrosive gas, vibration or water and also in salty environmental.

  • Page 20: Wi-Fi Transmitter Module

    User’s manual REVO C 3PH from 30A to 40A 6.7 Wi-Fi Transmitter Module Models RC_ _ _-_ _ _ _ _-_ _ _ with WiFi option contains a Wi-Fi transmitter module, see model label plate for details on which module is installed. The transmitter module is mounted on the top of the microprocessor board.

  • Page 21: Installation

    User’s manual REVO C 3PH from 30A to 40A Installation Before to install, make sure that the Thyristor unit have not AIR FLOW OUT (V) damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered.

  • Page 22: Dimensions And Weight

    User’s manual REVO C 3PH from 30A to 40A 7.1 Dimensions and weight REVO C 3PH Size: SR11 (3PH) Size: SR11 W (mm): H (mm): D (mm): Weight (Kg): 7.2 Fixing holes 24,5 5,25 11,5 11,5 11,5...

  • Page 23: Wiring Instructions

    User’s manual REVO C 3PH from 30A to 40A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •...

  • Page 24: Access To L1-L2-L3 And T1-T2-T3 Terminal Screw

    User’s manual REVO C 3PH from 30A to 40A 8.1 Access to L1-L2-L3 and T1-T2-T3 terminal Screw 1. Open fuse holder by pulling the frontal cover 2. Fix the wire on Ln 3. Fix the wire on Tn 4. Close the cover by pressing Repeat for each Phase...

  • Page 25: Command Terminals

    User’s manual REVO C 3PH from 30A to 40A 8.2 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.2.1 Terminal block M2 Terminal Description COM I - Common Digital Input DI 2 –...

  • Page 26: Schematic

    User’s manual REVO C 3PH from 30A to 40A 8.3 Schematic Option Second Ethernet Profibus Serial RS485 Branch Circuit Protection Fuse 5A Max MICRO USB 2.0 Function: Thermal SC/HB Analog Input 1 Analog Input 2 +24V IN RETRANS OUT: 0-10Vdc 4-20mA Analog Inp.2 Analog Inp.1...
  • Page 27 User’s manual REVO C 3PH from 30A to 40A Top View Down View 8.3.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc) 3HZ Max on time min.

  • Page 28: Connection Diagram For 3 Phases (Control On 3 Phases)

    User’s manual REVO C 3PH from 30A to 40A 8.4 Connection Diagram for 3 phases (control on 3 phases) Caution: this procedure must be performed only by qualified persons. Fuse 5A Max +24V IN Analog Voltage Supply Input 2 Retrans OUT See order code for the value...

  • Page 29: Control Panel

    User’s manual REVO C 3PH from 30A to 40A Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. Iout0.0A Vout0.0V Pout0%...

  • Page 30: Menu Navigation

    User’s manual REVO C 3PH from 30A to 40A 9.1 Menu navigation The menus are accessible using the control panel keypad and display. Choose Enter Choose Edit HOME PAGE Menu Password Parameter Parameter Iout0.0A Password Set Point Iout0.0A 100% SP 100% Iout0.0A Set Point Menu...

  • Page 31: Control Panel Led

    User’s manual REVO C 3PH from 30A to 40A 9.2 Control Panel Led The four indicators on the control panel show the general state of the power controller. Flashing Power output set locally or via communications Local/Remote Power output set remotely (via analog input) Aux High SP 100% Output enabled...

  • Page 32: Parameter List

    User’s manual REVO C 3PH from 30A to 40A 9.4 Parameter list This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation” chapter. 9.4.1 Operator Menu This section describes each item on the operator menu.
  • Page 33 User’s manual REVO C 3PH from 30A to 40A 9.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is 2. Modbus Par.
  • Page 34 User’s manual REVO C 3PH from 30A to 40A 9.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is 10.
  • Page 35 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the gain for the main loop. A smaller proportional band yields Read 0 to 255 Prop band power a larger adjustment for a given Write deviation Set how aggressively the integral...
  • Page 36 User’s manual REVO C 3PH from 30A to 40A 9.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is 5. Modbus Par.
  • Page 37 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Default Address Type Digital In 1 Choose how the signal detected by digital input 1 Read is used Write Function Option Description Value Enable Enable power output Voltage Feed-back Use voltage feed-back when on Local / Remote...
  • Page 38 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Default Address Type Choose for which conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The digital output is energized for normal operating condition and de-energized when the power Alarm...
  • Page 39 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the value of retransmitted parameter to be represented by the Read 0 to 9999 Retransmit Sale full scale of the analog output. Write See the table below Recommended...
  • Page 40 User’s manual REVO C 3PH from 30A to 40A 9.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is 3. Modbus Par. Parameter Name Description Default Address...
  • Page 41 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the amount of time to wait for Watchdog Reset Read a message before triggering the 0 to 255 Write Time watchdog error Indicate the IP address of the WiFi 94-95...
  • Page 42 User’s manual REVO C 3PH from 30A to 40A 9.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version. The password to access this menu is 0.
  • Page 43 User’s manual REVO C 3PH from 30A to 40A Modbus Par. Parameter Name Description Range Unit Address Type Indicates the percent of full scale measured Read Analog In 1 0 to 100.0 by analog input 1 Only Indicates the percent of full scale measured Read Analog In 2 0 to 100.0...

  • Page 44: Using The Configurator

    User’s manual REVO C 3PH from 30A to 40A Using the Configurator Confi gurator software can be used like an alternative of the power controller’s keypad and set the advanced features not available via the power controller’s onboard user interface. Here will explain how use it.
  • Page 45 User’s manual REVO C 3PH from 30A to 40A Procedure to communicate with a power controller: 1) if used direct USB connection: - Connect the USB cable between the computer and the micro USB connector on the power controller’s keypad - if necessary, Wait for the USB driver to install.

  • Page 46: Using The Configurator

    User’s manual REVO C 3PH from 30A to 40A 10.5 Using the Confi gurator After software has been installed, communication has been set up and model type selected, is possible operate with power controller. 10.5.1 To view or save a power controller’s settings using “Simple”...
  • Page 47 User’s manual REVO C 3PH from 30A to 40A 10.5.3 To download a recipe fi le into a power controller: 1) Click Simple, if not already on the Simple view 2) Click Open existing recipe 3) Locate and select the recipe fi le and click Open 4) Click 5) Click...
  • Page 48 User’s manual REVO C 3PH from 30A to 40A 10.5.8 To reset the power totals: 1) Click Test, if not already on the test view 2) Click Online 3) Click Reset Totals 4) Click 10.5.9 Setting Up and Using Data Logging To set up data logging: 1) Click Test, if not already on the test view 2) Click...

  • Page 49: Software General Information

    User’s manual REVO C 3PH from 30A to 40A 10.5.10 To retrieve a data log fi le from the power controller: 1) Click Test, if not already on the test view 2) Click Online 3) Click Load Analyzer 4) Click Connect 5) Select a fi le from the list 6) Click...
  • Page 50 User’s manual REVO C 3PH from 30A to 40A 10.6.2 Simple Section This section is used to create, save, upload and download recipes of parameters settings. Can be used also to see the settings in a controller. Simple page is the default page when select the model using the Model Button, but If not selected is possible access it clicking the Simple tab below the main menu.
  • Page 51 User’s manual REVO C 3PH from 30A to 40A 10.6.3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port. After select the model, is possible access to this section clicking the “TEST”...
  • Page 52 User’s manual REVO C 3PH from 30A to 40A Buttons setup options: Firing: view and set the fi ring type and the associated parameters Feedback: view and set feedback type Communication: view and set communication options for ports, protocols and fi eldbus Confi gure and monitor the analog inputs: Analog Input 1: click Ai 1 to view the signal type...
  • Page 53 User’s manual REVO C 3PH from 30A to 40A 10.6.4. Load Analyzer Load Analyzer is used for monitoring values graphically represent Click on Load Analyzer button on the test page will open Load Analyzer window. Is possible see 3 channels (Ch 1, Ch 2 and Ch 3). For each channel confi gure a pen on the graph: On/Off...
  • Page 54 User’s manual REVO C 3PH from 30A to 40A 10.6.5 Data Log Window In the power controller the data log window is used to manage fi les and set up logging parameter like log interval time and date/time in rtc Log Enabled/Log Disabled slider: Enable and disable data logging function.
  • Page 55 User’s manual REVO C 3PH from 30A to 40A 10.6.7 MSG view Message view display the communication activity between the computer and the power controller. PORT COM: use this view to see when the COM port is accessed and its settings MODBUS: Modbus communication protocol area READ Area: use this view to see parameters being polled...

  • Page 56: Configurable Inputs And Outputs

    User’s manual REVO C 3PH from 30A to 40A Configurable Inputs and Outputs The REVO C power controller features two digital inputs, up to two analog inputs and a relay output. Some models also include an analog output for retransmitting a measured value to other automation equipment. This section describes the various functions of these inputs and outputs and how they interact with other features of the power controller.

  • Page 57: Analog Input 2: Set Point Or Feedback

    User’s manual REVO C 3PH from 30A to 40A 11.3 Analog Input 2: Set Point or Feedback What this input does is user-configurable. Connect an analog signal that indicates: • An alternate set point signal • Measured power, voltage or current from an external device used as feedback •...

  • Page 58: Firing Type

    User’s manual REVO C 3PH from 30A to 40A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.

  • Page 59: Control Mode (Feed-Back)

    User’s manual REVO C 3PH from 30A to 40A Control Mode (feed-back) The Control Mode (feed-back) type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Control Mode (feed-back) type you can use the software configurator or the Control Panel.

  • Page 60: Electronic Boards

    User’s manual REVO C 3PH from 30A to 40A Electronic boards 14.1 How to access...

  • Page 61: Supply The Electronic Board

    User’s manual REVO C 3PH from 30A to 40A 14.2 Supply the Electronic Board The REVO C thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code.

  • Page 62: Rs485 Serial Port

    User’s manual REVO C 3PH from 30A to 40A RS485 Serial port Down M3 Terminal Description RS485 A+ RS485 B- The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVO C. Fieldbus communication option Other serial communication port are available as option, see Communication Manual for details.

  • Page 63: Internal Fuse

    User’s manual REVO C 3PH from 30A to 40A Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor’s I²t. The warranty of thyristor is null if no proper fuses are used. Fuse Code I²T at 500Vac* Max Power...
  • Page 64 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

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