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Summary of Contents for CD Automation Revo M 3PH
- Page 1 Revo USER’S MANUAL Rev. 3/2016 from 30A to 40A 00030 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
- Page 2 CD Automation srl REVO M User’s Manual CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units...
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Page 3: Table Of Contents
CD Automation srl REVO M User’s Manual 1 IMPORTANT WARNINGS FOR SAFETY __________________________________________6 2 NOTE ___________________________________________________________________7 3 INTRODUCTION ___________________________________________________________8 4 ADVANTAGES COMPARED WITH ANALOG THYRISTOR UNIT _________________________8 5 SOFTWARE CONFIGURATOR CDA THYRISTOR CONFIGURATOR SOFTWARE _____________9 6 QUICK START ____________________________________________________________10 7 BASIC CONNECTIONS AND SIZING ___________________________________________11 8 IDENTIFICATION AND ORDER CODE __________________________________________12 8.1 Identification of the unit ______________________________________________________ 12... - Page 4 CD Automation srl REVO M User’s Manual 13.3 Analog Input _____________________________________________________________ 34 14 HEATER BREAK ALARM AND SCR SHORT CIRCUIT (HB OPTION) ___________________ 35 14.1 Heater break Calibration procedure ____________________________________________ 35 14.2 HB alarm contact (digital output) _____________________________________________ 35 15 FIRING TYPE ___________________________________________________________ 36 15.1 Zero Crossing (ZC -...
- Page 5 CD Automation srl REVO M User’s Manual CD Automation s.r.l. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italia P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479 Internet : www.cdautomation.com - E-MAIL: info@cdautomation.com Dichiarazione di Conformità...
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Page 6: Important Warnings For Safety
CD Automation srl REVO M User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. -
Page 7: Note
Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit. CD Automation reserves the right to modify the own products and this manual without any advise. CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 8: Introduction
CD Automation srl REVO M User’s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 9: Software Configurator Cda Thyristor Configurator Software
CD Automation srl REVO M User’s Manual 5 Software Configurator CDA Thyristor configurator software CDA Thyristor configurator software is free and is possible download it from our site: www.cdautomation.com If the Order Code is in line with requirement, then REVO M has been already configured in Factory and it's ready to use. -
Page 10: Quick Start
If your REVO M code is in line with what you really need, then the main configuration is already done by CD Automation and you just need to do the following steps: 1. Verify REVO M’s current sizing. Be sure that: ... -
Page 11: Basic Connections And Sizing
CD Automation srl REVO M User’s Manual 7 Basic Connections and sizing Star wiring with resistive load (control on three phases with REVO M-3PH) V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Star wiring with resistive load + Neutral (control on three phases with REVO M-3PH) ... -
Page 12: Identification And Order Code
CD Automation srl REVO M User’s Manual 8 Identification and Order Code 8.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. -
Page 13: Order Code
CD Automation srl REVO M User’s Manual 8.2 Order Code CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 14: Technical Specifications
CD Automation srl REVO M User’s Manual 9 Technical Specifications 9.1 General features: Cover and Socket material: PolymericV2 Mounting: DIN bar (thickness type 1mm Max) Utilization Category AC-51 AC-55b IP Code Method of Connecting Load in Delta, Load in Star... -
Page 15: Installation
CD Automation srl REVO M User’s Manual 10 Installation Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered. -
Page 16: Dimensions And Weight
CD Automation srl REVO M User’s Manual 10.3 Dimensions and Weight REVO M 3PH Size W(mm) H(mm) D(mm) Weight (kg) 10.4 Fixing holes CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 17: Wiring Instructions
CD Automation srl REVO M User’s Manual 11 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: ... -
Page 18: Access To L1-L2-L3 And T1-T2-T3 Terminal Screw
CD Automation srl REVO M User’s Manual 11.1 Access to L1-L2-L3 and T1-T2-T3 terminal Screw Repeat for each phase. CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 19: Command Terminals
CD Automation srl REVO M User’s Manual 11.2 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 11.2.1 Terminal block M2 Terminal Description COM I - Common Digital Input DI 2 –... -
Page 20: Schematic
CD Automation srl REVO M User’s Manual 11.3 Schematic NOTE: *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The Fuse I2t should be 20% less than I2t of power controller. Semiconductor fuses are classified for UL as supplemetar protection for semiconductor. -
Page 21: Connection Diagram For Single-Phase
CD Automation srl REVO M User’s Manual 11.4 Connection Diagram for Single-phase TOP VIEW DOWN VIEW CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 22: Connection Diagram For 3 Phases (Control On 3 Phases)
CD Automation srl REVO M User’s Manual 11.5 Connection Diagram for 3 phases (control on 3 phases) Caution: this procedure must be performed only by qualified persons. Load Type L1 L3 L2 Delta Open Delta Star Star + Neutral CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 23: Control Panel
CD Automation srl REVO M User’s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. -
Page 24: Scroll The Parameters
CD Automation srl REVO M User’s Manual 12.1 Scroll the parameters CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 25: Operator Menu
CD Automation srl REVO M User’s Manual 12.2 Operator Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. - Page 26 CD Automation srl REVO M User’s Manual Operative Load Voltage: This parameter is used to set in volt the operative voltage of the load. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Operative ...
- Page 27 CD Automation srl REVO M User’s Manual Unit Enable Selection: Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Unit Enable R/W EnAb Selection Sample Values and Note EnAb EnAb Digital Set Point:...
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Page 28: Setup Menu
CD Automation srl REVO M User’s Manual 12.3 Setup Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. - Page 29 CD Automation srl REVO M User’s Manual Cycle Time: The Cycle Time is the time which the Thyristor modulates to obtain the power demand. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type mSec ...
- Page 30 CD Automation srl REVO M User’s Manual Set Proportional Band: This parameter is the gain of the feed-back loop. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Proportional R/W Band Set Integral Time: This parameter is the integral time of the feed-back loop.
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Page 31: Hardware Menu
CD Automation srl REVO M User’s Manual 12.4 Hardware Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. - Page 32 CD Automation srl REVO M User’s Manual Digital input 1 configuration : This parameter selects the function of digital input. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Digital input 1 R/W CDi1...
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Page 33: Control Panel Led
CD Automation srl REVO M User’s Manual Serial port Address : This parameter selects the Address on the serial port for the thyristor unit. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type R/W... -
Page 34: Input Output Signal
CD Automation srl REVO M User’s Manual 13 Input output signal 13.1 Digital Input The REVO M thyristor unit has 2 digital inputs opto-isolated to 24Vdc 5 mA. You can activate the inputs with the internal supply or with an external source for example the PLC. -
Page 35: Heater Break Alarm And Scr Short Circuit (Hb Option)
CD Automation srl REVO M User’s Manual 14 Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calculate the resistance (V/I). -
Page 36: Firing Type
CD Automation srl REVO M User’s Manual 15 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. -
Page 37: Feed-Back Type
CD Automation srl REVO M User’s Manual 16 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel. -
Page 38: Electronic Boards
CD Automation srl REVO M User’s Manual 17 Electronic boards 17.1 How to access CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 39: Supply The Electronic Board
CD Automation srl REVO M User’s Manual 17.2 Supply the Electronic Board The REVO M thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code. -
Page 40: Analog Inputs Configuration
CD Automation srl REVO M User’s Manual 17.3 Analog Inputs Configuration Primary Input (Terminals 5 and 6 of M2) The primary input is already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. -
Page 41: Pg Connector
CD Automation srl REVO M User’s Manual 18 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable. The programming cable is not included. CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units... -
Page 42: Rs485 Serial Port
CD Automation srl REVO M User’s Manual 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVO M. Terminal Description RS485 A RS485 B... -
Page 43: Internal Fuse
CD Automation srl REVO M User’s Manual 20 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used. -
Page 44: Maintenance
Warranty does not include products with serial numbers deleted. The faulty product should be shipped to CD Automation at customer’s cost and our Service will evaluate if product is under warranty terms. Substituted parts remain of CD Automation property. - Page 45 CD Automation srl REVO M User’s Manual CD-Eng-REVO-M-3PH-30-40A-Thyristors-Units...
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