CD Automation REVO C User Manual
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CD Automation REVO C User Manual

1ph 300-800a
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USER'S MANUAL
Rev. 12/2019
015
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: info@cdautomation.com - Web: www.cdautomation.com
1PH
from 300A to 800A
M-RC1-300-800

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  • Page 1 USER’S MANUAL Rev. 12/2019 from 300A to 800A M-RC1-300-800 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

  • Page 3: Declaration Of Conformity

    P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: Revo C 1Ph 300-800A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità...

  • Page 4: Important Warnings For Safety

    User’s manual REVO C 1PH from 300A to 800A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 5 User’s manual REVO C 1PH from 300A to 800A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
  • Page 6 User’s manual REVO C 1PH from 300A to 800A AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique concernés. WARNING! Verify the voltage and current ratings of the power controller are correct for the application.

  • Page 7: Maintenance

    User’s manual REVO C 1PH from 300A to 800A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram).

  • Page 8: Table Of Contents

    User’s manual REVO C 1PH from 300A to 800A Summary Declaration of conformity ......3 Important warnings for safety .
  • Page 9 User’s manual REVO C 1PH from 300A to 800A 9.3 Displayed alarms ........33 9.4 Parameter list .

  • Page 10: Introduction

    User’s manual REVO C 1PH from 300A to 800A Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal.

  • Page 11: Advantages Compared With Analog Thyristor Unit

    Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO C this allows the use of many information like: current, power, load state and all the parameters for diagnostic and configuration. Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware.

  • Page 12: Software Configurator

    User’s manual REVO C 1PH from 300A to 800A Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it’s ready to use.

  • Page 13: Quick Start

    Attention: this procedure must be carried out by skilled people only. If your REVO C code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: Verify REVO C current sizing.

  • Page 14: Basic Connections And Sizing

    V = Nominal voltage phase to phase I = Nominal current to the load P = Nominal power to the load Open Delta wiring with resistive load (with 3 X REVO C-1PH) I= P V = Nominal voltage of the load...

  • Page 15: Identification And Order Code

    User’s manual REVO C 1PH from 300A to 800A Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.

  • Page 16: Order Code

    User’s manual REVO C 1PH from 300A to 800A 5.2 Order Code REVO C 1PH CURRENT FUSES CONTROL MODE description description code description code 300A Fixed Fuses Included 3 0 0 Open Loop 400A Fixed Fuses Included 4 0 0...
  • Page 17 SCR (relay output). Option that allows communication with a smart WiFi phone. From your smart phone via the CD Automation App, direct to your thyristor unit in the cabinet to read current, voltage, power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door.

  • Page 18: Technical Specifications

    User’s manual REVO C 1PH from 300A to 800A Technical Specifications 6.1 General features Cover and Socket material: PolymericV2 Utilization Category: AC-51 AC-55b AC-56A IP Code: Method of Connecting: Single Phase load Auxiliary voltage: Order code RC1_ _ _ -_1 = line voltage 100/120V transformer range 90:135V (8 VA Max)

  • Page 19: Fan Specification

    User’s manual REVO C 1PH from 300A to 800A 6.4 Fan Specification Supply Size Number of fans Number of fans IND. CONT. EQ. E231578 2RD5 300A, 400A, 500A, 600A One Fan - 16W Two Fans - (16W x 2) 32W...

  • Page 20: Wi-Fi Transmitter Module

    User’s manual REVO C 1PH from 300A to 800A 6.8 Wi-Fi Transmitter Module Models RC_ _ _-_ _ _ _ _-_ _ _ with WiFi option contains a Wi-Fi transmitter module, see model label plate for details on which module is installed.

  • Page 21: Installation

    User’s manual REVO C 1PH from 300A to 800A Installation AIR FLOW OUT (V) Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same in aspiration thing as ordered.

  • Page 22: Dimensions And Weight

    User’s manual REVO C 1PH from 300A to 800A 7.1 Dimensions and weight REVO C 1PH 300A÷700A (S12) REVO C 1PH 800A (S15) W 137mm - H 520mm - D 270mm W 137mm - H 560mm - D 270mm Weight 15Kg Weight 15Kg 7.2 Fixing holes...

  • Page 23: Wiring Instructions

    User’s manual REVO C 1PH from 300A to 800A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •...

  • Page 24: Cable Dimensions (Suggested) Of Earth And Of The Command Terminals

    User’s manual REVO C 1PH from 300A to 800A 8.3 Cable dimensions (suggested) of Earth and of the Command Terminals Earth Command Terminals Current Cable Screw Cable mm² mm² 300A (S12) 0,50 400A (S12) 0,50 500A (S12) 0,50 600A (S12)

  • Page 25: Power Terminals

    User’s manual REVO C 1PH from 300A to 800A 8.5 Power Terminals 300A÷800A (S12-S15) Terminal Description Line Input Phase 1 Load Output Phase 1 Locations of the line power, load, earth ground and control signal connections 300A - S12 400A - S12...

  • Page 26: Control Terminals

    User’s manual REVO C 1PH from 300A to 800A 8.6 Control Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal M1 Terminal Description NO - Normally Open contact alarm relay output (Thermal or SC/HB/CL)

  • Page 27: Schematic

    User’s manual REVO C 1PH from 300A to 800A 8.7 Schematic Caution: this procedure must be performed only by qualified persons. Option L2/N Branch Circuit Ethernet Profibus Protection Fuse 5A Max Micro USB +24V GND 15 16 Power Microprocessor +24Vdc...
  • Page 28 2 The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply. If the Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load), use an external transformer as designated.
  • Page 29 User’s manual REVO C 1PH from 300A to 800A 8.7.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc)

  • Page 30: Connection Diagram For Single-Phase

    User’s manual REVO C 1PH from 300A to 800A 8.8 Connection Diagram for Single-phase Caution: this procedure must be performed only by qualified persons. Branch Circuit Protection Relay Thermal or SC/HB/CL Analog Inp.2 0-10VDC /4-20mA Reference Ext.FeedBack Ext.Current Limit Analog Inp.1...

  • Page 31: Control Panel

    User’s manual REVO C 1PH from 300A to 800A Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters.

  • Page 32: Menu Navigation

    User’s manual REVO C 1PH from 300A to 800A 9.1 Menu navigation The menus are accessible using the control panel keypad and display. Choose Enter Choose Edit HOME PAGE Menu Password Parameter Parameter Iout0.0A Password Set Point Iout0.0A 100% SP 100% Iout0.0A...

  • Page 33: Control Panel Led

    User’s manual REVO C 1PH from 300A to 800A 9.2 Control Panel Led The four indicators on the control panel show the general state of the power controller. Flashing Power output set locally or via communications Local/Remote Power output set remotely (via analog input)

  • Page 34: Parameter List

    User’s manual REVO C 1PH from 300A to 800A 9.4 Parameter list This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation” chapter.
  • Page 35 User’s manual REVO C 1PH from 300A to 800A 9.4.1 Operator Menu This section describes each item on the operator menu. Use this menu to view the measured values and basic settings of the power controller. The password to access this menu is 0.
  • Page 36 User’s manual REVO C 1PH from 300A to 800A 9.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is 2.
  • Page 37 User’s manual REVO C 1PH from 300A to 800A 9.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is 10.
  • Page 38 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Range Address Type Feedback Read Choose the feed-back type Write Option Description Value V² Voltage squared None No feed-back I² Current squared Voltage Voltage Current...
  • Page 39 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Range Address Type HB Delay Set a delay between when the resistance 0 to 255 drops below the value set for a heater break Read...
  • Page 40 User’s manual REVO C 1PH from 300A to 800A 9.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is 5.
  • Page 41 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Address Type DI1 Functn Choose how the signal detected by digital input 1 Read is used Write Option Description Value Enable Enable power output V Feedback...
  • Page 42 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Address Type Alm Out Fn Choose for which conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The...
  • Page 43 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Range Address Type Rtx Scale value retransmitted parameter represented Read 0 to 9999 the full scale of the analog output. Write See the table below...
  • Page 44 User’s manual REVO C 1PH from 300A to 800A 9.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is 3. Modbus Par. Parameter Name...
  • Page 45 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Default Range Unit Address Type WD Reset Set the amount of time to wait for Read message before triggering 0 to 255 Write watchdog error Wi-Fi Addr...
  • Page 46 User’s manual REVO C 1PH from 300A to 800A 9.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version.
  • Page 47 User’s manual REVO C 1PH from 300A to 800A Modbus Par. Parameter Name Description Range Unit Address Type Analog In1 Indicates the percent of full scale measured Read 0 to 100.0 by analog input 1 Only Analog In2 Indicates the percent of full scale measured Read 0 to 100.0...

  • Page 48: Using The Configurator

    User’s manual REVO C 1PH from 300A to 800A Using the Configurator Confi gurator software can be used like an alternative of the power controller’s keypad and set the advanced features not available via the power controller’s onboard user interface.
  • Page 49 RS485 port so a USB-to-485 converter is required. 3) Launch the Confi gurator software an select for single phase REVO C: REVO C 2PH: for 2 phase power controller REVO C 3PH: for 3 phase power controller...

  • Page 50: Using The Configurator

    User’s manual REVO C 1PH from 300A to 800A 10.5 Using the Confi gurator After software has been installed, communication has been set up and model type selected, is possible operate with power controller. 10.5.1 To view or save a power controller’s settings using “Simple”...
  • Page 51 User’s manual REVO C 1PH from 300A to 800A 10.5.3 To download a recipe fi le into a power controller: 1) Click Simple, if not already on the Simple view 2) Click Open existing recipe 3) Locate and select the recipe fi le and click...
  • Page 52 User’s manual REVO C 1PH from 300A to 800A 10.5.8 To reset the power totals: 1) Click Test, if not already on the test view 2) Click Online 3) Click Reset Totals 4) Click 10.5.9 Setting Up and Using Data Logging...

  • Page 53: Software General Information

    User’s manual REVO C 1PH from 300A to 800A 10.5.10 To retrieve a data log fi le from the power controller: 1) Click Test, if not already on the test view 2) Click Online 3) Click Load Analyzer 4) Click...
  • Page 54 User’s manual REVO C 1PH from 300A to 800A 10.6.2 Simple Section This section is used to create, save, upload and download recipes of parameters settings. Can be used also to see the settings in a controller. Simple page is the default page when select the model using the Model Button, but If not selected is possible access it clicking the Simple tab below the main menu.
  • Page 55 User’s manual REVO C 1PH from 300A to 800A 10.6.3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port. After select the model, is possible access to this section clicking the “TEST”...
  • Page 56 User’s manual REVO C 1PH from 300A to 800A Buttons setup options: Firing: view and set the fi ring type and the associated parameters Feedback: view and set feedback type Communication: view and set communication options for ports, protocols and fi eldbus...
  • Page 57 User’s manual REVO C 1PH from 300A to 800A 10.6.4. Load Analyzer Load Analyzer is used for monitoring values graphically represent Click on Load Analyzer button on the test page will open Load Analyzer window. Is possible see 3 channels (Ch 1, Ch 2 and Ch 3).
  • Page 58 User’s manual REVO C 1PH from 300A to 800A 10.6.5 Live! Scope This view provides a graph of current wave form over a few sample cycles. Data will be automatically updated when Enable will be selected. Use these options to confi gure the displayed...
  • Page 59 User’s manual REVO C 1PH from 300A to 800A 10.6.6 Data Log Window In the power controller the data log window is used to manage fi les and set up logging parameter like log interval time and date/time in rtc Log Enabled/Log Disabled slider: Enable and disable data logging function.
  • Page 60 User’s manual REVO C 1PH from 300A to 800A 10.6.8 MSG view Message view shows the communication activity between the computer and the power controller. PORT COM: use this view to see when the COM port is accessed and its settings...

  • Page 61: Configurable Inputs And Outputs

    1PH from 300A to 800A Configurable Inputs and Outputs The REVO C power controller features two digital inputs, up to two analog inputs and a relay output. Some models also include an analog output for retransmitting a measured value to other automation equipment.

  • Page 62: Analog Input 2: Set Point, Feedback Or Current Limit Set Point

    User’s manual REVO C 1PH from 300A to 800A 11.3 Analog Input 2: Set Point, Feedback or Current Limit Set Point What this input does is user-configurable. Connect an analog signal that indicates: • An alternate set point signal •...

  • Page 63: 12 "Enable" Function In Static Unit

    User’s manual REVO C 1PH from 300A to 800A “Enable” Function in static Unit The “Enable” function can work in several ways • from Digital input • from Serial Port • from Digital Input + Serial Port • from FieldBus •...

  • Page 64: Using Serial Port Rs485 Only

    User’s manual REVO C 1PH from 300A to 800A 12.2 Using Serial Port RS485 only The static unit has an RS485 Modbus RTU serial port always present. By setting the Digital Input as “Not Used” or different from “Enable” it is possible to control the enable from...

  • Page 65: Using Fieldbus Only

    User’s manual REVO C 1PH from 300A to 800A 12.4 Using FieldBus only The static unit as an option can be ordered with a FieldBus (Ex: profinet). This option continuously writes the values on the unit keeping them up to date.

  • Page 66: Using Digital Input + Fieldbus

    User’s manual REVO C 1PH from 300A to 800A 12.5 Using Digital Input + FieldBus The static unit as an option can be ordered with a FieldBus (Ex: profinet). This option continuously writes the values on the unit keeping them up to date.

  • Page 67: Firing Type

    User’s manual REVO C 1PH from 300A to 800A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code.

  • Page 68: Soft Start With Burst Firing

    User’s manual REVO C 1PH from 300A to 800A 13.4 Soft Start with Burst Firing This is an additional function to the Burst Firing. The unit start in phase angle mode with a ramp starting from Voltage Supply (V) zero up to the full tension in the cycles number set in the parameter.

  • Page 69: Delay Triggering With Burst Firing

    User’s manual REVO C 1PH from 300A to 800A 13.7 Delay Triggering with Burst Firing The Delay Triggering firing is used Without Delay Triggering With Delay Triggering the control a primary of transformer coupled with normal resistances on the secondary (N.B.

  • Page 70: Current Limit

    1PH from 300A to 800A Current Limit The Current Limit is available on REVO C with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set.

  • Page 71: Current Limit Tuning Procedure

    User’s manual REVO C 1PH from 300A to 800A 14.2 Current Limit tuning procedure • Give the power supply and set the current limit to zero: - In analog mode, set the analog input 2 to zero - In digital mode, set the parameter=0 •...

  • Page 72: Heater Bakeout Function

    15.1 Using Heater Bakeout Heater bakeout Indication While the heater bakeout feature is active, the REVO C power controller ramps the current according to the user-set current and ramp time parameters for the heater bakeout function. The heater bakeout function does not ramp the output above Bakeout the normal process set point.

  • Page 73: Control Mode (Feed-Back)

    User’s manual REVO C 1PH from 300A to 800A Control Mode (feed-back) The Control Mode (feed-back) type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.

  • Page 74: Supply The Electronic Board

    Supply the electronic board The REVO C thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 8VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code.

  • Page 75: 24Vdc Input Auxiliary Supplemental Power

    User’s manual REVO C 1PH from 300A to 800A 24Vdc input Auxiliary supplemental power The 24Vdc Auxiliary Supply input in Terminal Block M2, terminals 1 and 4, can be used as an auxiliary power supply when the main network fails. This auxiliary power supply keeps the communication circuits powered allowing data to be transferred to the supervision system.

  • Page 76: Rs485 Serial Port

    REVO C 1PH from 300A to 800A RS485 Serial port The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVO C. Terminal M1 Description RS485 A+ RS485 B-...

  • Page 77: Internal Fuse

    User’s manual REVO C 1PH from 300A to 800A Internal Fuse The thyristor unit have internal fuse extrarapid at low I T for the thyristor protection of against the short-circuits. The Fuses must have I T 20% less than thyristor’s I T.
  • Page 78 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

This manual is also suitable for:

Revo c 2phRevo c 3phRevo c 3ph series

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