P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: CD3000S 2PH 10-90A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica...
User’s manual CD3000S 2PH from 10A to 90A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
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User’s manual CD3000S 2PH from 10A to 90A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
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User’s manual CD3000S 2PH from 10A to 90A AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique concernés. WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.
User’s manual CD3000S 2PH from 10A to 90A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram) Warranty condition Producer gives a 12 months warranty to its products.
User’s manual CD3000S 2PH from 10A to 90A Quick Start 1.1 Standard version Attention: this procedure must be carried out by skilled people only. If the Order Code of the Thyristor unit is in line with what you really need, then CD3000S has been already configured in Factory and you just need to do the following steps: Verify CD3000S Sizing.
User’s manual CD3000S 2PH from 10A to 90A Basic Connections and sizing Wiring with resistive Load I= P 1,73V Delta wiring V = Nominal load voltage phase to phase I = Nominal load current P = Nominal load power Star wiring...
User’s manual CD3000S 2PH from 10A to 90A Identification and Order Code 3.1 Identification of the Unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure.
HB option not available with UL approval New Code (example): CD3000S 2PH Old Code (example): Operating Max Load Current Model Voltage Voltage Voltage Input Firing Fuses Approvals Manual Option Option CD3000S 2PH / 75A 400V 480V 12:24V / 4-20mA / BF008 /...
User’s manual CD3000S 2PH from 10A to 90A Technical Specification 4.1 General features Cover and Socket material: PolymericV2 Heat-sink: Anodized aluminum Delay switch ON time: 0.5 period Max Delay switch OFF time: 0.5 period Max Auxiliary Voltage: 12÷24V dc/ac (max 70mA) Fan Voltage 220Vac ±...
User’s manual CD3000S 2PH from 10A to 90A 4.4 Environmental installation conditions Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C use the derating curve (max 50°C). Storage temperature -25°C to 70°C, -13°F to 158°F Installation place Don’t install at direct sun light, where there are conductive dust, corrosive gas, vibration or water and also in salty environmental.
User’s manual CD3000S 2PH from 10A to 90A Installation Before to install, make sure that the Thyristor unit have not damages. ≥5 cm If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered.
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User’s manual CD3000S 2PH from 10A to 90A Size: S4 65 mm Ø 4,5 mm 117 mm 123 mm Size: S7 Ø 4,5 mm 65 mm 117 mm 159 mm Size: S8 65 mm Ø 4,5 mm 117 mm 159 mm...
User’s manual CD3000S 2PH from 10A to 90A Wiring instructions CD3000S unit has isolated heatsink. For safety connect the heatsink to earth using its terminal with earth symbol. CD3000S can be susceptible to airborne interferences from near equipment or from interferences on main supply, so a number of precautions must be taken.
User’s manual CD3000S 2PH from 10A to 90A 6.1 Diagram of control connection - Standard Version Size S0 - Standard version 10A Input: LOAD Note: The user installation must be protected by electromagnetic circuit breaker or by fuse isolator.
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User’s manual CD3000S 2PH from 10A to 90A Size S1 - Standard version 15A-25A Input: LOAD Note: The user installation must be protected by electromagnetic circuit breaker or by fuse isolator.
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User’s manual CD3000S 2PH from 10A to 90A Size S4 - Standard version 35A Size S7 - Standard version 45A Size S8 - Standard version 75A, 90A Fan Power Supply (for size S8) Input: A1-A2+ LOAD Note: The user installation must be protected by electromagnetic circuit breaker or by fuse isolator.
User’s manual CD3000S 2PH from 10A to 90A Heater break alarm and SCR short circuit Only with HB option The Heater Break circuit to work properly must have at least an input of 25% of the nominal current. H.B. circuit read load current via a current transformer 25-50/0.05 or 100/0.05 depending on thyristor size. Minimum current is 30% of the current transformer size’s.
User’s manual CD3000S 2PH from 10A to 90A 7.2 Heater break Calibration procedure (only with the HB option) An automatic function sets the Heater Break Alarm. The auto setting function can be activated using the “CAL” button on front unit, or supply with 12-24Vdc the digital input “Cal Ext.
User’s manual CD3000S 2PH from 10A to 90A Firing Setting 8.1 Firing Setting with Analog Input Option The BF firing performed in Digital mode in the Thyristor unit give a lot of advantages because switches Thyristor at zero voltage crossing (ZC) without EMC interferences. Analog input is necessary for BF and can be decided how many complete Cycle we want at 50% of power demand.
User’s manual CD3000S 2PH from 10A to 90A Input Setting 9.1 Input Setting with Analog Input Option The input type is already configured in line with customer requirements that are defined in the complete product code. However, if you wish to change the input type (ex. from 0÷10V to 4÷20mA) set the jumpers as below represented and then do the “Input calibration procedure”.
User’s manual CD3000S 2PH from 10A to 90A 9.2 Input Calibration procedure (only with Analog Input Option) Warning: this procedure can be done just by specialized personnel and is needed only if you change the input type. Start TUNE Auxiliary power supply Mantain Key CAL pushed and give the power supply 2sec.
User’s manual CD3000S 2PH from 10A to 90A Fuses and Fuse holder Warning: High speed fuses are only used for the thyristor protection and can not be used to protect the installation. CD3000S unit must be protected against short circuit by High speed fuses. The Fuses must have I²t 20% less than thyristor’s I²t.
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