Related Manuals for CD Automation Revo M Series
Summary of Contents for CD Automation Revo M Series
- Page 1 Revo USER’S MANUAL Rev. 06/2009 from 30A to 45A CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
- Page 2 CD Automation srl REVO M User’s Manual REVO_M08...
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Page 3: Table Of Contents
CD Automation srl REVO M User’s Manual 1 IMPORTANT WARNINGS FOR SAFETY __________________________________________5 2 NOTE ___________________________________________________________________6 3 INTRODUCTION ___________________________________________________________7 4 ADVANTAGES COMPARED WITH ANALOG THYRISTOR UNIT _________________________7 5 SOFTWARE CONFIGURATOR CDA THYRISTOR CONFIGURATOR SOFTWARE _____________8 6 QUICK START _____________________________________________________________9 7 BASIC CONNECTIONS AND SIZING ___________________________________________10 8 IDENTIFICATION AND ORDER CODE __________________________________________11 8.1 Identification of the unit ______________________________________________________11... - Page 4 CD Automation srl REVO M User’s Manual 15.1 Single Cycle SC (1Ph Only) __________________________________________________ 27 15.2 Burst Firing (BF) __________________________________________________________ 28 15.3 Soft Start with Burst Firing S+BF (1Ph Only) ____________________________________ 28 15.4 Phase Angle PA (1Ph Only) __________________________________________________ 29 15.5 Soft Start with Phase Angle (S+PA) ___________________________________________ 29...
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Page 5: Important Warnings For Safety
CD Automation srl REVO M User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. -
Page 6: Note
Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit. CD Automation reserves the right to modify the own products and this manual without any advise. REVO_M08... -
Page 7: Introduction
CD Automation srl REVO M User’s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 8: Software Configurator Cda Thyristor Configurator Software
CD Automation srl REVO M User’s Manual 5 Software Configurator CDA Thyristor configurator software CDA Thyristor configurator software is free and is possible download it from our site: www.cdautomation.com If the Order Code is in line with requirement, then REVO M has been already configured in Factory and it's ready to use. -
Page 9: Quick Start
If your REVO M code is in line with what you really need, then the main configuration is already done by CD Automation and you just need to do the following steps: 1. Verify REVO M’s current sizing. Be sure that: the load current is equal or less than the nominal one of REVO M •... -
Page 10: Basic Connections And Sizing
CD Automation srl REVO M User’s Manual 7 Basic Connections and sizing Single phase wiring with resistive load (with REVO M-1PH) V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Single phase wiring with inductive load (with REVO M-1PH) φ... -
Page 11: Identification And Order Code
CD Automation srl REVO M User’s Manual 8 Identification and Order Code 8.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. -
Page 12: Order Code
CD Automation srl REVO M User’s Manual 8.2 Order Code 10 11 12 13 14 15 16 CODE R M _ _ _ _ - _ _ _ _ PHASES CONTROLLED Current Rathing 30A With Heat-sink (this size is not available on 1PH) -
Page 13: Internal Fuse
CD Automation srl REVO M User’s Manual 9 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used. -
Page 14: Installation
CD Automation srl REVO M User’s Manual 10 Installation Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered. -
Page 15: Dimensions And Weight
CD Automation srl REVO M User’s Manual 10.3 Dimensions and Weight REVO M 1PH REVO M 2PH REVO M 3PH Size W(mm) H(mm) D(mm) Weight (kg) 120,7 1,148 120,7 1,756 120,7 2,354 10.4 Fixing holes REVO_M08... -
Page 16: Technical Specifications
CD Automation srl REVO M User’s Manual 10.5 Technical Specifications General features: Cover and Socket material: PolymericV2 Mounting: DIN bar 90:130V 170:265V Auxiliary voltage: 230:345V 300:530V 510:690V Relay output for Heater Break Alarm 0.5A a 125VAC (only with HB option):... -
Page 17: Wiring Instructions
CD Automation srl REVO M User’s Manual 11 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter. -
Page 18: Command Terminals
CD Automation srl REVO M User’s Manual 11.1 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 11.1.1 Terminal block M2 Drive M Terminal Description COM digital Input Configurable Enable... -
Page 19: Schematic
CD Automation srl REVO M User’s Manual 11.2 Schematic REVO_M08... -
Page 20: Connection Diagram For Single-Phase
CD Automation srl REVO M User’s Manual 11.3 Connection Diagram for Single-phase TOP VIEW DOWN VIEW Caution: this procedure must be performed only by qualified persons. REVO_M08... -
Page 21: Connection Diagram For 3 Phases (Control On 2 Phases)
CD Automation srl REVO M User’s Manual 11.4 Connection Diagram for 3 phases (control on 2 phases) Caution: this procedure must be performed only by qualified persons. Load Type Delta Star REVO_M08... -
Page 22: Connection Diagram For 3 Phases (Control On 3 Phases)
CD Automation srl REVO M User’s Manual 11.5 Connection Diagram for 3 phases (control on 3 phases) Caution: this procedure must be performed only by qualified persons. Load Type L1 L3 L2 Delta Open Delta Star Star + Neutral REVO_M08... -
Page 23: Control Panel
CD Automation srl REVO M User’s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. -
Page 24: Scroll The Parameters
CD Automation srl REVO M User’s Manual 12.1 Scroll the parameters REVO_M08... -
Page 25: Input Output Signal
CD Automation srl REVO M User’s Manual 13 Input output signal 13.1 Digital Input The REVO M thyristor unit has 2 digital inputs opto-isolated to 24Vdc 5 mA. You can activate the inputs with the internal supply or with an external source for example the PLC. -
Page 26: Heater Break Alarm And Scr Short Circuit (Hb Option)
CD Automation srl REVO M User’s Manual 14 Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calcolate the resistance (V/I). -
Page 27: Firing Type
CD Automation srl REVO M User’s Manual 15 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. -
Page 28: Burst Firing (Bf)
CD Automation srl REVO M User’s Manual 15.2 Burst Firing (BF) The Burst Firing is similar to the Single Cycle, but consecutive cycles ON are selectable between 2 and 255, with input signal equal at 50%. Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing. -
Page 29: Phase Angle Pa (1Ph Only)
CD Automation srl REVO M User’s Manual 15.4 Phase Angle PA (1Ph Only) The Phase Angle firing allow the control of the power on the load, for this firing the thyristor can be in conduction only for a part of the voltage cycle. -
Page 30: Delay Triggering Dt (1Ph Only)
CD Automation srl REVO M User’s Manual 15.6 Delay Triggering DT (1Ph Only) The Delay Triggering firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp). -
Page 31: Feed-Back Type
CD Automation srl REVO M User’s Manual 16 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel. -
Page 32: Electronic Boards
CD Automation srl REVO M User’s Manual 17 Electronic boards 17.1 How to access REVO_M08... -
Page 33: Supply The Electronic Board
CD Automation srl REVO M User’s Manual 17.2 Supply the Electronic Board The REVO M thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code. -
Page 34: Analog Inputs
CD Automation srl REVO M User’s Manual 17.3 Analog Inputs The REVO M thyristor unit has 2 configurable analog inputs (0÷10V, 4÷20mA, ecc): The primary input for the analog setpoint, the secondary input for the Current Profiler or Ext. Feed-Back. -
Page 35: Pg Connector
CD Automation srl REVO M User’s Manual 18 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable. The programming cable is not included. REVO_M08... -
Page 36: Rs485 Serial Port
CD Automation srl REVO M User’s Manual 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals and on the 9pin DIN male connector. On this port may be done a network up to 127 REVO M. -
Page 37: Modbus Communication
CD Automation srl REVO M User’s Manual 20 MODBUS communication The serial communication port of the thyristor unit is two-wire RS485 type. This port use an half-duplex system. When a Unit must transmit active the transmission line, and when there are not units in transmission the outputs are fixed to high impedance. - Page 38 CD Automation srl REVO M User’s Manual The following flow-diagram show how to organize the CRC 16 bit. C Language CRC 16 Example static short CRC16 (unsigned char *p_first,unsigned char *p_last) unsigned int crc=0xffff; short j; for (;p_first<=p_last;p_first++) crc ^= *p_first;...
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Page 39: Read Holding Registers
CD Automation srl REVO M User’s Manual 20.3 Read Holding Registers This function reads the instantaneous value of a specified number of parameters from an address. The message is composed by 8 Byte: one Byte is for the address, one for the function (03 Hex), two... -
Page 40: Error And Exception Responses
CD Automation srl REVO M User’s Manual 20.5 Error and exception responses If a message contains an altered character, if fails the CRC, or if the received message contains a syntax error (for example the number of the byte or of the words is not correct), then the unit will ignore the message. -
Page 41: Configuration Parameters
CD Automation srl REVO M User’s Manual 21 Configuration Parameters The Configuration Parameters are accessible from the Control Panel (place in front of unit), from the software configurator or through the serial communication port RS485. With the RS485 Serial Port the parameters are not divided by menu, but only by numerical order. - Page 42 CD Automation srl REVO M User’s Manual P014 (H0E) Command Table Function: It’s a tab in bit for remote commands via RS485 Value: Bit 0 = 0 not used Bit 1 = 1 -> Setpoint Digital (see P015, (Only with DI1 or DI2 not 3) = 0 ->...
- Page 43 CD Automation srl REVO M User’s Manual P019 (H13) Feed back selection Function: This parameter selects the Feed-back type. Min/Max: Value: 0 = Current feed-back (rms value) 1 = Voltage feed-back (rms value) 2 = Power feed-back VxI 3 = None feed-back...
- Page 44 CD Automation srl REVO M User’s Manual P024 (H18) Cycle time Function: The Cycle Time is the time which the Thyristor modulates to obtain the power demand Min/Max: 0 ÷ 255 (0 ÷ FF Hex) Value: Each step is 50msec...
- Page 45 CD Automation srl REVO M User’s Manual P030 (H1E) Baud Rate Function: This parameter selects the Baud rate on the serial port. Min/Max: Value: 0 = 4800 1 = 9600 2 = 19200 Default: Example: Note: P031 (H1F)
- Page 46 CD Automation srl REVO M User’s Manual P037 (H25) Operative Load Voltage Function: This parameter is used to set in volt the operative voltage of the load. Min/Max: 0 ÷ 1023 (0 ÷ 3FF Hex) Value: from 0 = 0V, To 1023 =1023V.
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Page 47: Maintenance
Warranty does not include products with serial numbers deleted. The faulty product should be shipped to CD Automation at customer’s cost and our Service will evaluate if product is under warranty terms. Substituted parts remain of CD Automation property. - Page 48 CD Automation srl REVO M User’s Manual REVO_M08...