CD Automation REVO CL 1PH User Manual
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CD Automation REVO CL 1PH User Manual

From 35a to 40a
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USER'S MANUAL
Rev. 9/2017
000031
CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail:
info@cdautomation.com
Revo
from 35A to 40A
- WEB:
www.cdautomation.com
Cl
1Ph

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Summary of Contents for CD Automation REVO CL 1PH

  • Page 1 Revo USER’S MANUAL Rev. 9/2017 from 35A to 40A 000031 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
  • Page 2 CD Automation srl REVO CL User’s Manual...

  • Page 3: Table Of Contents

    CD Automation srl REVO CL User’s Manual Important warnings for safety ..................6 Note ..........................7 Introduction ........................8 Advantages compared with analog thyristor unit ............8 Software Configurator CDA Thyristor configurator software .......... 9 Quick Start ........................10 Basic Configuration and sizing ..................11 Identification and Order Code ..................
  • Page 4 CD Automation srl REVO CL User’s Manual 18.1 How to access 18.2 Supply the Electronic Board 18.3 Analog Primary Input Configuration 18.3.1 ....................43 RIMARY NPUT CALIBRATION PROCEDURE PG Connector ........................ 44 RS485 Serial Port ......................45 Internal Fuse ........................ 46 21.1...
  • Page 5 CD Automation srl REVO CL User’s Manual 1 Declaration of conformity Declaration of conformity-Dichiarazione di Conformità PRODUCT MANUFACTURER/ PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italia P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479 Internet : www.cdautomation.com...

  • Page 6: Important Warnings For Safety

    CD Automation srl REVO CL User’s Manual 2 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.

  • Page 7: Note

    Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit. CD Automation reserves the right to modify the own products and this manual without any advise. CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 8: Introduction

    CD Automation srl REVO CL User’s Manual 4 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal.

  • Page 9: Software Configurator Cda Thyristor Configurator Software

    CD Automation srl REVO CL User’s Manual 6 Software Configurator CDA Thyristor configurator software CDA Thyristor configurator software is free and is possible download it from our site: www.cdautomation.com If the Order Code is in line with requirement, then REVO CL has been already configured in Factory and it's ready to use.

  • Page 10: Quick Start

    If your REVO CL code is in line with what you really need, then the main configuration is already done by CD Automation and you just need to do the following steps: 1. Verify REVO CL’s current sizing. Be sure that: ...

  • Page 11: Basic Configuration And Sizing

    CD Automation srl REVO CL User’s Manual 8 Basic Configuration and sizing Single phase wiring with resistive load (with REVO CL -1PH) I  V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Single phase wiring with inductive load (with REVO CL -1PH) I ...

  • Page 12: Identification And Order Code

    CD Automation srl REVO CL User’s Manual 9 Identification and Order Code Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.

  • Page 13: Order Code

    CD Automation srl REVO CL User’s Manual Order Code CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 14: Technical Specifications

    CD Automation srl REVO CL User’s Manual 10 Technical Specifications 10.1 General features: Cover and Socket material: PolymericV2 Mounting: DIN bar (thickness type 1mm Max) Utilization Category AC-51 AC-55a AC-55b AC-56A IP Code Method of Connecting Single Phase (8 VA Max)

  • Page 15: Installation

    CD Automation srl REVO CL User’s Manual 11 Installation Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered.

  • Page 16: Dimensions And Weight

    CD Automation srl REVO CL User’s Manual 11.3 Dimensions and Weight REVO CL Size W(mm) H(mm) D(mm) Weight (kg) 1,15 11.4 Fixing holes CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 17: Wiring Instructions

    CD Automation srl REVO CL User’s Manual 12 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: ...

  • Page 18: Access To L1 - T1 Terminal Screw

    CD Automation srl REVO CL User’s Manual 12.1 Access to L1 – T1 terminal Screw CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 19: Command Terminals

    CD Automation srl REVO CL User’s Manual 12.2 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 12.2.1 Terminal block M2 Terminal Description COM I - Common Digital Input DI 2 –...

  • Page 20: Schematic

    CD Automation srl REVO CL User’s Manual 12.3 Schematic NOTE:  *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The Fuse I2t should be 20% less than I2t of power controller. Semiconductor fuses are classified for UL as supplemetar protection for semiconductor.

  • Page 21: Connection Diagram

    CD Automation srl REVO CL User’s Manual 12.4 Connection Diagram TOP VIEW DOWN VIEW Caution: this procedure must be performed only by qualified persons. * A suitable device must ensure that the unit can be electrically isolated from the supply, this allows the qualified people to work in safety.

  • Page 22: Control Panel

    CD Automation srl REVO CL User’s Manual 13 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters.

  • Page 23: Scroll The Parameters

    CD Automation srl REVO CL User’s Manual 13.1 Scroll the parameters CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 24: Operator Menu

    CD Automation srl REVO CL User’s Manual 13.2 Operator Menu  Push simultaneously L/R and F for few seconds to access to the menu ( flashing).  Select by arrows then press F. UP and DOWN :  Select by arrows then press F.
  • Page 25 CD Automation srl REVO CL User’s Manual Average voltage output: This parameter show the Average voltage output.  Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Average  1023 R/W − Vout 1023 voltage Operative Load Voltage: This parameter is used to set in volt the operative voltage of the ...
  • Page 26 CD Automation srl REVO CL User’s Manual Analog/Digital Selection: to set the main reference parameter taken from Analogic or  Digital Input Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Analog/Digital  R/W A__d Digital...

  • Page 27: Setup Menu

    CD Automation srl REVO CL User’s Manual 13.3 Setup Menu  Push simultaneously L/R and F for few seconds to access to the menu ( flashing).  Select by arrows then press F. UP and DOWN :  Select by arrows then press F.
  • Page 28 CD Automation srl REVO CL User’s Manual  Set FeedBack type: This parameter selects the Feed-back type. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Feed back  1024 R/W FEEd 1024 selection *Default Value if not specified in the Order Code Sample Values and Note ...
  • Page 29 CD Automation srl REVO CL User’s Manual  Start Up Displayed Parameter: This parameter select the default output value displayed at the start up of the unit. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Start Up ...

  • Page 30: Hardware Menu

    CD Automation srl REVO CL User’s Manual 13.4 Hardware Menu  Push simultaneously L/R and F for few seconds to access to the menu ( flashing).  Select by arrows then press F. UP and DOWN :  Select by arrows then press F.
  • Page 31 CD Automation srl REVO CL User’s Manual  Digital input 1 configuration : This parameter selects the function of digital input. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type Digital input 1  R/W CDi1...
  • Page 32 CD Automation srl REVO CL User’s Manual  Serial port Baud Rate : This parameter selects the Baud rate on the serial port. Default Parameter Parameter Par. Contents Value Value Value Value Value Display Name Type  R/W bAud Baud Rate...

  • Page 33: Control Panel Led

    CD Automation srl REVO CL User’s Manual 13.5 Control Panel Led 13.6 Displayed Alarms Alarm on Description Display  Short Circuit on SCR!  Heater Break Alarm!  Current Limit! CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

  • Page 34: Input Output Signal

    CD Automation srl REVO CL User’s Manual 14 Input output signal 14.1 Digital Input The REVO CL thyristor unit has 2 digital inputs opto-isolated to 24Vdc 5 mA. You can activate the inputs with the internal supply or with an external source for example the PLC.

  • Page 35: Heater Break Alarm And Scr Short Circuit (Hb Option)

    CD Automation srl REVO CL User’s Manual Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calculate the resistance (V/I).

  • Page 36: Firing Type

    CD Automation srl REVO CL User’s Manual 16 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code.

  • Page 37: Delay Triggering With Burst Firing (Dt+Bf )

    CD Automation srl REVO CL User’s Manual 16.3 Delay Triggering with Burst Firing (DT+BF The Delay Triggering DT firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp).
  • Page 38 CD Automation srl REVO CL User’s Manual Burst Firing BF: This type of switch is digitally processed in the same unit and the switching occurs at zero volts is not producing electromagnetic interference. The analog input is necessary for BF and the number of cycles at 50% of power demand should be set.

  • Page 39: Current Limit

    CD Automation srl REVO CL User’s Manual 17 Current Limit The Current Limit is available on REVO CL with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value.

  • Page 40: Feed-Back Type

    CD Automation srl REVO CL User’s Manual 18 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Feed-back type you can use the software configurator or the Control Panel .

  • Page 41: Electronic Boards

    CD Automation srl REVO CL User’s Manual 19 Electronic boards 19.1 How to access CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...
  • Page 42 CD Automation srl REVO CL User’s Manual 19.2 Supply the Electronic Board The REVO CL thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code.
  • Page 43 CD Automation srl REVO CL User’s Manual 19.3 Analog Primary Input Configuration (Terminals 5 and 6 of M2) The primary input is already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.
  • Page 44 CD Automation srl REVO CL User’s Manual 20 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable. The programming cable is not included. CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...
  • Page 45 CD Automation srl REVO CL User’s Manual 21 RS485 Serial Port The serial communication port RS485 is available on the Command On this port may be done a network up to 127 REVO CL. Terminal Description RS485 A RS485 B...
  • Page 46 CD Automation srl REVO CL User’s Manual 22 Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor's I²t. The warranty of thyristor is null if no proper fuses are used.
  • Page 47 Warranty does not include products with serial numbers deleted. The faulty product should be shipped to CD Automation at customer’s cost and our Service will evaluate if product is under warranty terms. Substituted parts remain of CD Automation property.
  • Page 48 CD Automation srl REVO CL User’s Manual CD-Eng-REVO-CL-1PH-35-40A-Thyristors-Units...

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