CD Automation REVO S 2PH User Manual

CD Automation REVO S 2PH User Manual

690a from 60a to 800a

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USER'S MANUAL
Rev. 03/2019
001
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: info@cdautomation.com - Web: www.cdautomation.com
2PH
690V
from 60A to 800A
M-RS2-60-800-690V

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Summary of Contents for CD Automation REVO S 2PH

  • Page 1 USER’S MANUAL 690V Rev. 03/2019 from 60A to 800A M-RS2-60-800-690V CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
  • Page 3: Declaration Of Conformity

    P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: Revo S 2Ph 690V 60-800A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità...
  • Page 4: Important Warnings For Safety

    User’s manual REVO S 2PH from 60A to 800A - 690V Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 5 User’s manual REVO S 2PH from 60A to 800A - 690V WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
  • Page 6 User’s manual REVO S 2PH from 60A to 800A - 690V WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.
  • Page 7: Maintenance

    User’s manual REVO S 2PH from 60A to 800A - 690V Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram).
  • Page 8: Table Of Contents

    User’s manual REVO S 2PH from 60A to 800A - 690V Indice Declaration of conformity ......3 Important warnings for safety .
  • Page 9 User’s manual REVO S 2PH from 60A to 800A - 690V Led status and alarms ....... 25 Heater Break alarm and SCR short circuit .
  • Page 10: Basic Connections And Sizing

    User’s manual REVO S 2PH from 60A to 800A - 690V Basic Connections and sizing Star wiring with resistive load (control on two phases with REVO S-2PH) 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Delta wiring with resistive load (control on two phases with REVO S-2PH) 1,73V...
  • Page 11: Identification And Order Code

    User’s manual REVO S 2PH from 60A to 800A - 690V Identification and Order Code 2.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification’s label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure.
  • Page 12: Order Code

    User’s manual REVO S 2PH from 60A to 800A - 690V 2.2 Order Code REVO S 2PH CURRENT FUSES CONTROL MODE description description code description code Fixed Fuses Included Open Loop Fixed Fuses Included 120A Fixed Fuses Included FUSES & OPTION...
  • Page 13: Technical Specifications

    User’s manual REVO S 2PH from 60A to 800A - 690V Technical Specifications 3.1 General features Cover and Socket material: PolymericV2 Utilization Category: AC-51 AC-55b IP Code: Method of Connecting: Load in Delta, Load in Star Auxiliary voltage: Order code RS2_ _ _ -_1 = line voltage 100/120V transformer range 90:135V (8 VA Max) Order code RS2_ _ _ -_2 = line voltage 200/208/220/230/240V transformer range 180:265V (8 VA Max) Order code RS2_ _ _ -_3 = line voltage 277 transformer range 238:330V (8 VA Max) Order code RS2_ _ _ -_5 = line voltage 380/400/415/440/480V transformer range 342:528V (8 VA Max)
  • Page 14: Fan Specification

    User’s manual REVO S 2PH from 60A to 800A - 690V 3.4 Fan Specification Number of fans Number of fans Number of fans Size 230Vac Standard 115Vac Option 24Vdc Option 60A, 90A One Fan - 16W One Fan - 14W One Fan - 7W 120A, 150A, 180A, Two Fans - (16W x 2) 32W...
  • Page 15: Installation

    User’s manual REVO S 2PH from 60A to 800A - 690V Installation AIR FLOW OUT (V) Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.
  • Page 16: Dimensions And Weight

    User’s manual REVO S 2PH from 60A to 800A - 690V 4.1 Dimensions and weight REVO-S 2PH REVO-S 2PH 60A÷90A (S11) 120A÷210A (S13) W 137mm - H 440mm - D 270mm W 262mm - H 440mm - D 270mm Weight 10,5Kg Weight 18Kg REVO-S 2PH REVO-S 2PH...
  • Page 17: Fixing Holes

    User’s manual REVO S 2PH from 60A to 800A - 690V 4.2 Fixing holes REVO-S 2PH REVO-S 2PH 60A÷90A (S11) 120A÷210A (S13) REVO-S 2PH REVO-S 2PH 300A÷700A (S14) 800A (S16)
  • Page 18: Wiring Instructions

    User’s manual REVO S 2PH from 60A to 800A - 690V Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •...
  • Page 19: Cable Dimensions (Suggested) Of Earth And Of The Command Terminals

    User’s manual REVO S 2PH from 60A to 800A - 690V 5.3 Cable dimensions (suggested) of Earth and of the Command Terminals Earth Command Terminals Current Cable Screw Cable mm² mm² 60A (S11) 0,50 90A (S11) 0,50 120A (S13) 0,50 150A (S13) 0,50 180A (S13)
  • Page 20: Power Terminals

    User’s manual REVO S 2PH from 60A to 800A - 690V 5.5 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. REVO-S 2PH 300A÷700A (S14) Terminal Description Line Input Phase 1 Line Input Phase 2 (Only S14) Line Input Phase 3 Load Output Phase 1...
  • Page 21: Control Terminals

    User’s manual REVO S 2PH from 60A to 800A - 690V 5.6 Control Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description NO - Normally Open contact alarm relay output (HB) C - Common contact alarm relay output NC - Normally Close contact alarm relay output (HB) Not Connected...
  • Page 22: Schematic

    User’s manual REVO S 2PH from 60A to 800A - 690V 5.7 Schematic Caution: this procedure must be performed only by qualified persons. Branch Circuit Protection Fuse 5A Max Fan supply 230Vac Standard 115Vac option 24Vdc option See Order Code +24V 10 13 Function...
  • Page 23 User’s manual REVO S 2PH from 60A to 800A - 690V 5.7.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. * SSR Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc) 3HZ Max on time min.
  • Page 24: Connection Diagram For 3 Phases (Control On 2 Phases)

    User’s manual REVO S 2PH from 60A to 800A - 690V 5.8 Connection Diagram for 3 phases (control on 2 phases) Caution: this procedure must be performed only by qualified persons. Relay Thermal or SC/HB Analog Inp.1 0-10VDC /4-20mA ANALOG SET POINT Fan Power Supply See order code for the value AUX Voltage Supply...
  • Page 25: Led Status And Alarms

    User’s manual REVO S 2PH from 60A to 800A - 690V Led status and alarms LED status STATUS DESCRIPTION Waiting for Enable Signal LED Flashing ( LED ON ( Enable Signal to terminal LED OFF ( Load is NOT powered LED ON ( Load is powered LED OFF (...
  • Page 26: Heater Break Alarm And Scr Short Circuit

    User’s manual REVO S 2PH from 60A to 800A - 690V Heater Break alarm and SCR short circuit (HB Option only) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load current with an Internal current transformer (C.T.). Minimum current is 10% of the current transformer size.
  • Page 27: Input Setting

    User’s manual REVO S 2PH from 60A to 800A - 690V Input Setting The Input type is already configured in line with customer requirements that are defined in the order code. However, if you need to to make changes you must follow the following procedure. Remove auxiliary power supply Keep pressed...
  • Page 28: Burst Firing Settings

    User’s manual REVO S 2PH from 60A to 800A - 690V Burst Firing settings The Burst Firing cycles is already configured in line with customer requirements that are defined in the Order Code. However, if you wish to change the Burst Firing cycles (es. from 4 to 8) you must follow the following procedure.
  • Page 29: Firing Type

    User’s manual REVO S 2PH from 60A to 800A - 690V Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements, Zero Crossing for SSR input and Burst firing for Analog Input.
  • Page 30: Supply The Electronic Board

    User’s manual REVO S 2PH from 60A to 800A - 690V Supply the electronic board The REVO S thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 8VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code.
  • Page 31: Internal Fuse

    User’s manual REVO S 2PH from 60A to 800A - 690V Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor’s I²t. The warranty of thyristor is null if no proper fuses are used. 200 kARMS Symmetrical A.I.C.
  • Page 32 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

Table of Contents