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Critical Power TLE Series 800 TLE Series 600 User Manual Uninterruptible Power Supply GE Consumer & Industrial SA General Electric Company CH – 6595 Riazzino (Locarno) Switzerland T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 52 52 www.gecriticalpower.com...
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The present publication and any other documentation supplied with the UPS system is not to be reproduced, either in part or in its entirety, without the prior written consent of GE. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.
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We thank you for selecting our products and are pleased to count you amongst our very valued customers at GE. We trust that the use of the TLE Series 600 & 800 Uninterruptible Power Supply System, developed and produced to the highest standards of quality, will give you complete satisfaction.
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WARNING! TLE Series 600 & 800 is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances. We recommend that this manual is kept next to the UPS for future references.
5.9.4 TLE Series 800 - Power connection with Separate Mains Input ......................... 59 5.9.5 Use of TLE Series 600 & 800 in eBoost™ Operation Mode ............................ 61 5.9.6 Use of TLE Series 600 & 800 as Frequency Converter ............................62 5.10...
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PROCEDURES SINGLE TLE SERIES 600 & 800 FUNCTIONING AS FREQUENCY CONVERTER ..........112 8.2.1 Initial Start-up of the TLE Series 600 & 800 as frequency converter ......................112 8.2.2 Complete shut-down of the TLE Series 600 & 800 as frequency converter ....................116 8.2.3...
- Avoid charging in a sealed container. - Never short-circuit the batteries. When working with batteries, remove watches, rings or other metal objects, and only use insulated tools. Modifications reserved Page 7/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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10 Where conductors may be exposed to physical damage, protect the conductors in accordance with all applicable codes. 11 If you are replacing the battery or repairing battery connections, shut OFF the UPS and remove the battery fuses. Modifications reserved Page 8/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
DANGER OF HOT SURFACE Used to indicate conditions of elevated temperature on some parts. DO NOT TOUCH Risk of parts with hazardous voltages or parts in movement. Modifications reserved Page 9/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Fig. 2.1-1 TLE Series 600 - General view Fig. 2.1-3 Control panel Fig. 2.1-5 Manual switch “Q1 – UPS Output” Fig. 2.1-4 Connectivity Rack Fig. 2.1-2 TLE Series 600 - General view with open doors Modifications reserved Page 10/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx...
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Critical Power µP Fig. 2.1-6 TLE Series 600 - General view without protection panels Top opening for input and output of connecting cables (for Mains input and Load output connection) Top opening for input and output of connecting cables (for External Battery connection)
Fig. 2.2-3 Control panel Fig. 2.2-5 Manual switch “Q1 – UPS Output” Fig. 2.2-4 Connectivity Rack Fig. 2.2-2 TLE Series 800 - General view with open doors Modifications reserved Page 12/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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RPA board (Redundant Parallel Architecture) for Parallel System (option) SNMP 3-ph SNMP/WEB plug-in adapter (option - see Fig. 2.2-4) Terminals for “EPO - Emergency Power Off” connection and 24Vdc for external battery switch Modifications reserved Page 13/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
More Critical equipment supported Rated at 1 Power Factor, TLE Series 600 & 800 delivers more real power than other UPS in the market. With today’s trend toward power factor corrected loads, TLE Series 600 & 800 can support more total Load than any other UPS available, allowing you to support a greater number of today’s enterprise...
Higher efficiency at partial load in RPA Systems with adaptive capacity control (IEMi Operation Mode - option). TLE Series 600 & 800 products designed in compliance with IEC 62040-2 standard, C3 level for immunity, i.e. can withstand possible disturbances and noise without affecting standard operating conditions.
Load from Inverter to Mains. Back-feed Protection All TLE Series 600 & 800 UPS's are equipped with an automatic system for the protection against voltage back feeding towards Mains, through the Bypass (Applied Standard IEC 62040-1).
UPS control panel (see Section 7.4 / eBoost). NOTE ! The eBoost™ Operation Mode is available only if enabled at the factory or by a GE GLOBAL SERVICES FIELD ENGINEER. Modifications reserved Page 17/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx...
Load. When enough Inverters to supply the Load have been restarted, the Load will be transferred from the Automatic Bypass back to the Inverter output. Modifications reserved Page 18/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
If the Inverter of a unit fails, its Bypass circuit remains available to the Parallel System. It is excluded only if the unit is separated from the common bus by opening its output switch Q1. Modifications reserved Page 19/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Should one of the n+1 paralleled units trip Off-line, the remaining (n) modules will supply the Load, maintaining conditioned power to the critical Load. From this results higher reliability and security for the Load plus a higher MTBF (Mean Time Between Failures). Modifications reserved Page 20/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power 4.3.2 Features of RPA Parallel System The TLE Series 600 & 800 Parallel System is designed to provide a complete Redundant Parallel Architecture, and is free from common equipment. Not only the Inverters but also the Bypass functions are redundant.
Fig. 4.3.6-1 Functional diagram of a Parallel System RPA in IEMi Operation Mode GE offers the IEMi - Intelligent Energy Management integrated option to optimize energy cost while maintaining the highest possible reliability for Parallel Redundant Uninterruptible Power Supply units (max.
A parallel system with a Common Battery for two or more UPS (max. 4 units), requires a particular installation and adequate setting of some parameters, (accessible only through password), and can therefore only be done by a GE QUALIFIED ENGINEER. Usually each UPS Unit runs with its own Battery.
Fig. 4.5-1 Identification label WARRANTY GE, operating through its authorised agents, warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications. NOTE ! This warranty does not cover failures of the product which result from incorrect installation, misuse, alterations by persons other than authorised agents, or abnormal working conditions.
(Cd), lead (Pb), or mercury (Hg). For proper recycling return the battery to your supplier or to a designated collection point. For more information see: www.weeerohsinfo.com Modifications reserved Page 25/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
WARNING ! When loading / unloading and when moving the UPS, it is forbidden: When loading / unloading and when moving the UPS, pay attention to: Modifications reserved Page 26/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power 5.1.1 Dimensions and weights TLE Series 600 & 800 Dimensions and weights TLE Series 600 54.73" 1390 mm 63.39" 118.12" 1610 mm 34.06" 3000 mm 865mm Dimensions (WxDxH): 3000 x 865 x 1905 mm / 118.12 x 34.06 x 75.00 inches...
6 months when the storage temperature is 20°C (68°F) 3 months when the storage temperature is 30°C (86°F) 2 months when the storage temperature is 35°C (95°F) Modifications reserved Page 28/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Operation at temperatures higher than 25°C (77°F) will reduce battery life. Potential consequences are explained in Section 11.1.4: read and understand them. The TLE Series 600 & 800 UPS can radiate radio frequency energy. Although some RFI (Radio Frequency Interference) filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close If interference is expected, the UPS should be moved away from the sensitive equipment.
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TLE Series 800 “Power Section” cabinet “Power Section” cabinet Fig. 5.4.1-3 TLE Series 600 & 800 – Removing the two bases reinforcement from the UPS cabinet (“Power Section cabinet”) WARNING ! It’s MANDATORY REMOVE the two bases reinforcements (A) after installing the UPS and before the start-up.
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Fig. 5.4.1-7 TLE Series 800 – Openings on bottom of the cabinet for input & output cables connections TLE Series 600 & 800 openings are provided on the top and the bottom of the UPS for the connection of input and output cables.
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Fixing of the UPS cabinet TLE Series 600 & 800 on the floor Fig. 5.4.1.8 TLE Series 600 & 800 – Fixing of the UPS cabinet on the floor The UPS cabinet is free standing and normally does not require to be bolted to the floor.
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3 - 4 - 5 - 6 UPS 2 UPS 1 Fig. 5.4.1-11 TLE Series 600 & 800 – RPA Parallel System disposition In case of Parallel System, try to place the UPS modules in sequence of their numbers (marked on the packing).
Battery discharging and/or charging activities may cause the emission of hydrogen gas; therefore, the room requires proper ventilation and fresh air. Comply with the EN50272-2 standard. Modifications reserved Page 34/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
9425 m NOTE ! Even when eBoost™ Operating Mode option is available, the ventilation and cooling system shall be rated as for operation in VFI mode. Modifications reserved Page 35/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Be aware of the heavy weight of the UPS, pay attention when moving the UPS cabinet. White colour without any anomaly Red colour anomaly evidence The package of the TLE Series 600 & 800 is equipped with ShockWatch (indicator for shock), and TiltWatch (indicator for overthrow) on the outside. These devices indicate an eventual shock or overthrow during transport.
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It’s MANDATORY TO REMOVE the “PROTECTIVE FOIL” but only just before the first start-up of the UPS as indicated in the appropriate label! The removal of the "PROTECTIVE FOIL" should be performed only by a GE FIELD SERVICE ENGINEER! Modifications reserved Page 37/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx...
Refer to Section 5.7.2 and 5.7.3. 8 Bolt M6x12 from base Fig. 5.7.1-1 TLE Series 600 – Cabinets positioning and interconnection Modifications reserved Page 38/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Refer to Section 5.7.2 and 5.7.3. 8 bolts M6x12 Fig. 5.7.1-2 TLE Series 800 – Cabinets positioning and interconnection Modifications reserved Page 39/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
M10 Flat Washer Example: PENETROX E manufactured by BURNDY M10 Spring Washer M10x35 Bolt Fig. 5.7.2-1 TLE Series 600 – Bus bars interconnection Torque Specifications BOLT Size (mm): M10 BOLT Torque (N-m): 40 Connection Description of connection Bus bars interconnection...
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L3 Rectifier Interconnection L1 Rectifier 1 Bus bar 60/10 x 270 mm N - Neutral Interconnection N - Neutral 1 Bus bar 100/10 x 270 mm Modifications reserved Page 41/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
XD2 Connector (32 poles) (32 poles) (32 poles) XD1 Connector (46 poles) (46 poles) (46 poles) Fig. 5.7.3-1 TLE Series 600 – Control cables interconnection Pos. Connection From Connecting to XD1 – HAN Connector male (46 poles) “Power Section cabinet”...
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H9-10-11 H13-14-15 XTR2A The cables must be fixed and do not touch the bus bars Fig. 5.7.3-3 TLE Series 600 – Control cables interconnection Connection From (already connected) XTR2A - Connector “In/Out Section cabinet” “Power Section cabinet” - XTR2 Connector “Power Section cabinet”...
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All the cables must be sufficiently (at least 10cm/4") away from all live parts. Cable binders used to support the wiring must NOT be overly tightened. Fig. 5.7.3-5 Connection of hearting connectors (HAN connectors) Modifications reserved Page 44/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
In this case, the interconnection links BR1, BR2 and BR3 on the input bus bars MUST BE REMOVED. See Fig. 5.9.2-2 and 5.9.4-2. Connect a single input Neutral to Bypass Mains (inside the UPS, common Neutral for Bypass and Rectifier). Modifications reserved Page 46/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
If circuit selectivity is required while the Load is fed from the Inverter (Bypass Mains not available), the largest fuse or circuit breaker should be rated at no more than 20% of the UPS output current rating. Modifications reserved Page 47/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The delivery and installation of fuses and input/output connections of the UPS are at the customer’s expense, unless agreed otherwise. Connect a single input Neutral to Bypass Mains (inside the UPS, common Neutral for Bypass and Rectifier). Modifications reserved Page 48/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power 5.8.3 Installation requirements Typical examples for the connection of the TLE Series 600 & 800. Single UPS with Common Mains Input for Rectifier & Bypass Single UPS with Separate Mains Input for Rectifier & Bypass (Connect a single input Neutral to Bypass Mains (inside the UPS, common Neutral for Bypass and Rectifier).
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UPS Parallel System with Separate Mains Input for Rectifier & Bypass (Connect a single input Neutral to Bypass Mains (inside the UPS, common Neutral for Bypass and Rectifier). Modifications reserved Page 50/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Once the power cables have been connected, re-install the internal safety shields and close the cabinets by re-installing all external panels. TLE Series 600 Access to the bus bars for the cable connections Top entry cables Battery Top entry cables Mains input &...
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Drill the cover plate “E/F” appropriate holes for cable entry. See drawing “1” for details. The holes must be drilled with the cover plate “E/F/G/H” removed from the UPS to avoid metal dust falling in the connection bars area. Modifications reserved Page 52/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Power connection bus bars configuration for the top cable entry or bottom cable entry The configuration of the TLE Series 600 & 800 is with top cable entry as standard (see Fig. 5.9-3). It is possible to configure the bus bars with bottom cable entry (see Fig. 5.9-4).
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UPS TLE Series 800 Fig. 5.9-5 TLE Series 600 & 800 – PE-Ground connection configuration bus bar with top or bottom cable entry PE-Ground connection cables are connected to bus bars using M12 bolts. The bolts of the connection cables must be tightened with a torque wrench at 60 Nm.
Position of the bus bars for cables input from the top of the UPS (see Section 5.9) Fig. 5.9.1-1 TLE Series 600 - Power connection with common Mains Input Power connection cables are connected to bus bars using M12 bolts.
Position of the bus bars for cables input from the top of the UPS (see Section 5.9) Fig. 5.9.2-1 TLE Series 600 - Power connection with Separate Mains Input Power connection cables are connected to bus bars using M12 bolts.
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Mains Neutral L1-1 Load Neutral L1-2 Fig. 5.9.2-2 TLE Series 600 - Interconnection links BR1, BR2 and BR3 NOTE ! For separate Bypass and Rectifier input configuration, the interconnection links BR1, BR2 and BR3 MUST BE REMOVED (see Fig. 5.9.2-2).
This UPS is only designed to operate in a wye-configured electrical system with a solidly grounded neutral. If the UPS is equipped with an input bypass transformer, the secondary of the transformer must be wye-configured with neutral solidly grounded. Modifications reserved Page 58/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Battery cabinet ground Bolt Size / Torque: M10 / 40 Nm DANGER ! Before closing the “External Battery Fuses”, verify for correct polarity of the External Battery connection. Modifications reserved Page 59/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Fig. 5.9.4-2 TLE Series 800 - Interconnection links BR1, BR2 and BR3 NOTE ! For separate Bypass and Rectifier input configuration, the interconnection links BR1, BR2 and BR3 MUST BE REMOVED (see Fig. 5.9.4-2). Modifications reserved Page 60/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power 5.9.5 Use of TLE Series 600 & 800 in eBoost™ Operation Mode NOTE ! For systems intended to be operated in eBoost™ Operation Mode, the installation shall be protected with suitable surge protection devices (SPDs) on the AC bus feeding the UPSs.
The UPS needs the connection of the Neutral at the input Bus Bars. When the TLE Series 600 & 800 is utilized for different output frequency compared to the input frequency, the Automatic Bypass and Manual Bypass (only if provided by customer) functions are disabled, therefore the Load cannot be transferred to Mains in case of overload, short circuit, or inverter failure.
= UPS number 3 = UPS number 4 = UPS number 5 Fig. 5.10.1-1 Power wiring of RPA Parallel System = UPS number 6 Modifications reserved Page 63/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
A unit number from 1 to 6 is defined by the setting of parameters and displayed on the panel (1 to 6). This number is also marked inside and outside the packaging. Modifications reserved Page 64/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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On the two boards P13/P14 – IM0222 – Bus Interface Board, of the intermediate units of a Parallel System, the switches SW1-1/2/3/4/5/6 MUST BE IN POSITION OFF (see Fig. 5.10.2-3). Modifications reserved Page 65/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Fix the communication bus cables J1A – J2A (1/2/3/4/5) and J1B – J2B (1/2/3/4/5) with the provided cable clamps “A”. Fig. 5.10.3-3 View electronic module on intermediate unit Modifications reserved Page 66/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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J1A/1 J1B/2÷5 J1B/1 J1A/2÷5 J1A/1 UPS 1 J1B/2÷5 UPS 3, 4, 5, 6 UPS 2 J1A/2÷5 Fig. 5.10.3-4 TLE Series 600 - Control Bus cable routing and connection UPS 1 J1B/1 UPS 2/3/4/5 J1A/1 J1B/2÷5 J1B/1 J1A/2÷5 J1A/1 UPS 1 J1B/2÷5...
In a Parallel System a separate NC (Normally Closed) contact must be connected individually to each unit. Fig. 5.11-2 XA “EPO - Emergency Power Off” – RPA Parallel System connection schematics Modifications reserved Page 68/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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In case of a Parallel System perform the “Inverter OFF” command from the screen “Commands 1 / Inverter / OFF” of each unit connected on the Parallel Bus and having its output switch “Q1 - UPS Output” closed. Modifications reserved Page 69/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
MEASURES, EVENTS, SETUP, RPA Parallel System or COMMANDS, the LCD screen returns automatically to the main screen. Pressing the key “UPS status” for a few seconds automatically sets the “ENGLISH” language on the LCD screen. Modifications reserved Page 71/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
See Section 7.5. Shows the status of operation of the RPA Parallel System. Parallel See Section 7.6. System MUTE Key to reset general alarm and buzzer. Modifications reserved Page 72/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
See Section 11 – Maintenance – Service check. The LED is OFF when the “Q1 - UPS Output switch” is open, indicating that the Inverter is in service mode, not supplying the Load. Modifications reserved Page 73/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Red color: indicates low battery. LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster/Battery charger LED 4 Automatic Bypass LED 5 LOAD Modifications reserved Page 74/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Load supplied by Inverter Load supplied by Automatic Bypass eBoost Operation Mode Load supplied by Battery IEMi Operation Mode, unit on-line IEMi Operation Mode, unit stand-by Modifications reserved Page 75/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Key to reset general alarm and buzzer. Shows the screen Battery. Shows the screen Rectifier. Shows the screen Bypass. Shows the screen Inverter. Shows the screen Load. Shows the screen Booster. Modifications reserved Page 76/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Temperature of the Rectifier bridge (upper left module). c- Temperature of the Rectifier bridge (lower right module). d- Temperature of the Rectifier bridge (upper right module – only for 800 kVA). Modifications reserved Page 77/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Temperature c The temperature of the Inverter bridge (lower right module). Temperature d The temperature of the Inverter bridge (upper right module – only for 800 kVA). Modifications reserved Page 78/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Booster temperature (lower left module). b- Booster temperature (upper left module). c- Booster temperature (lower right module). d- Booster temperature (upper right module – only for 800 kVA). Modifications reserved Page 79/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Shows the screen Service Events. Reserved for the Service Centre. Shows the previous 50 events. Shows the previous 5 events. Shows the next 5 events. Shows the next 50 events. Modifications reserved Page 80/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Nr. 1 is the first). Data (DD/MM/YYYY). Exact hour of the moment when the event occurred (HH/MM/SS/ thousandth). Number of standard GE code of the event. Modifications reserved Page 81/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Each of the following listed events, alarm or message, can be displayed on the LCD screen, on a PC with the software “GE Data Protection” installed or with the monitoring system “GE iUPSGuard”. Alarms and Messages are differently specified because the alarms are indicating an abnormal...
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Based on the value inserted in the respective parameter. Detection maximum current BOOSTER/BATTERY CHARGER CURRENT booster/battery charger. 4143 The Booster/Battery charger and Inverter will switch off for protection purposes. Modifications reserved Page 83/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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If after a restart the condition remains, the LED inside the Inverter symbol on the panel will not light up, indicating that this Inverter cannot supply the Load anymore. Modifications reserved Page 84/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The UPS system is in an overload condition 105% on Inverter, or 150% on Mains. 4570 OVERLOAD With Mains unavailable, a sequence of “stop operation” starts. Time out depends on degree of overload. Modifications reserved Page 85/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Load Off after time-out of “stop operation” with 4999 LOAD OFF DUE TO LOW BATT. OR TEMP. missing Mains due to Battery low voltage or overtemperature condition. Modifications reserved Page 86/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
INVERTER CANNOT BE TURNED ON - Low Battery Voltage - High Battery Voltage - Inverter Fuses - DC Low - Overload - EPO (Emergency Power Off) Modifications reserved Page 87/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The auxiliary contact indicates that the output 4602 Q1 OPEN switch Q1 was opened. The auxiliary contact indicates that the output 4603 Q1 CLOSED switch Q1 was closed. Modifications reserved Page 88/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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4798 SERVICE KEY ACTIVATED It will no longer be requested in the next 6 hours. 4799 SERVICE KEY DEACTIVATED The Service Key validity period has expired. Modifications reserved Page 89/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Shows the screen Service Full. Reserved for the Service Centre, at this level the parameters access is protected by a code Modifications reserved Page 90/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Portuguese, Czech, Slovenian, Chinese, Swedish, Russian and Dutch. UPS name The user can choose the name of the UPS model shown on the main screen (max. 20 characters). Modifications reserved Page 91/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Identical times for “Start Time” and “Stop Time” maintain the existing mode only in case the previous command was “Start Time” and the following command will be “Stop Time”. Modifications reserved Page 92/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Operation Mode is only possible if the UPS load exceeds a minimum threshold (default 10% of the rated capacity). In case no-load conditions, or anyway below said threshold, the UPS operates in VFI mode. Modifications reserved Page 93/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Identical times for “Start Time” and “Stop Time” maintain the existing mode only in case the previous command was “Start Time” and the following command will be “Stop Time”. Modifications reserved Page 94/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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UPS model, power range and series number. The UPS serial number. UPS SW version The UPS software version. Display SW version The LCD display software version. Modifications reserved Page 95/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Shows the operating status of the RPA PARALLEL SYSTEM. See Section 7.6. Key to reset general alarm and buzzer. Shows the screen Commands 2. Shows the screen Commands 1. Modifications reserved Page 96/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Inverter OFF command is disabled when eBoost™ Operation Mode or IEMi Operation Mode is enabled. Led inverter status It indicates the Inverter status: ON / OFF / Pre-charge / Pre-charge completed / Soft-start Modifications reserved Page 97/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The “System shutdown RESET” must be done only on one unit connected to the parallel bus (switch Q1 closed). Led System shutdown status Shows the “System shutdown” status: ACTIVE / NOT ACTIVE Booster Only for Service Centre. Modifications reserved Page 98/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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For a single UPS this implies the load disconnection. Module start-up procedure Guides throught the procedures to start-up the UPS. System on bypass Function not enabled. Battery Charger Function not enabled. Modifications reserved Page 99/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Key to reset general alarm and buzzer. Shows the screen for the next RPA Parallel System units Shows the screen of the previous RPA Parallel System units. Modifications reserved Page 100/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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UPS in eBoost Operation Mode UPS with Load Redundant RPA Parallel System or supplied by Manual Bypass Stand-by UPS in IEMi Operation Mode (only if provided by customer) Modifications reserved Page 101/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power OPERATION NOTE ! TLE Series 600 & 800 requires the introduction of a “START-UP KEY” code to perform the first commissioning. ENTER The "START-UP KEY" code can be introduced SERVICE TECHNICIAN only. The introduction of the "START-UP KEY" code is mandatory to proceed to the first start-up of the UPS.
Critical Power PROCEDURES FOR SINGLE TLE SERIES 600 & 800 8.1.1 Initial start-up of the TLE Series 600 & 800 WARNING ! Before proceeding to turn on the UPS system, ensure that the AC and DC external isolators are OFF, and prevent their inadvertent operation.
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Critical Power During the first commissioning TLE Series 600 & 800 requests a set-up of the UPS configuration parameters presented in the following “Power-Up” screen. Without such configuration it is not possible to continue with the commissioning procedure. WARNING The set-up of the UPS configuration parameters must be done only by QUALIFIED...
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NOTE ! The values indicated above, must be considered as standard values. The actual programmed values must be the ones defined from the Battery Manufacturer. ► Continue Modifications reserved Page 105/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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“LOAD SUPPLIED BY INVERTER”. 5. Operation mode selection. TLE Series 600 & 800 is delivered normally selected for permanent VFI operation. If available, the eBoost™ Operation Mode (option) can be enabled and the eBoost Start Time & eBoost Stop Time can be programmed for each day of the week (see Section 7.4 SETUP / eBoost).
DANGER ! It will take 5 minutes for the DC capacitors to discharge. Open only the front door, do not open any other part of the UPS. Modifications reserved Page 107/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
At the end of Rectifier Soft-start the LED 1 (Rectifier) remains lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY AUTOMATIC BYPASS”. ► Continue Modifications reserved Page 108/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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LED ALARM turns Off and the LED LOAD PROTECTED must be lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 109/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
At the end of Rectifier Soft-start the LED 1 (Rectifier) remains lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY AUTOMATIC BYPASS”. ► Continue Modifications reserved Page 110/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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LED ALARM turns Off and the LED LOAD PROTECTED must be lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 111/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
PROCEDURES SINGLE TLE SERIES 600 & 800 FUNCTIONING AS FREQUENCY CONVERTER When the TLE Series 600 & 800 functions as a Frequency Converter, the Automatic Bypass and Manual Bypass (only if provided by customer) functions are disabled. Therefore the Load cannot be transferred to Mains in case of overload, short circuit, or Inverter failure.
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Critical Power During the first commissioning TLE Series 600 & 800 requests a set-up of the UPS configuration parameters presented in the following “Power-Up” screen. Without such configuration it is not possible to continue with the commissioning procedure. WARNING The set-up of the UPS configuration parameters must be done only by QUALIFIED...
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NOTE ! The values indicated above, must be considered as standard values. The actual programmed values must be the ones defined from the Battery Manufacturer. ► Continue Modifications reserved Page 114/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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NOTE ! The Battery must be charged for at least 10 hours, in order to ensure the full backup runtime in case of a Mains Failure. Modifications reserved Page 115/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power 8.2.2 Complete shut-down of the TLE Series 600 & 800 as frequency converter NOTE ! Follow this procedure only in case the UPS system and the Load must be completely powered-down. Initial status: Load supplied from Inverter. 1. Perform the command “System shutdown”.
2. Connect the Battery to the UPS by closing the “External Battery Protections”. NOTE ! Before performing the next procedure make sure that the LED 3 (Booster/Battery charger) is lit. ► Continue Modifications reserved Page 117/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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LED ALARM turns Off and the LED LOAD PROTECTED must be lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 118/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Commands 1 / Inverter / OFF. Rectifier starts automatically. LED 1 (Rectifier) blinking, indicates Soft-start. At the end of Rectifier Soft-start the LED 1 (Rectifier) remains lit. ► Continue Modifications reserved Page 119/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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LED ALARM turns Off and the LED LOAD PROTECTED must be lit. The Synoptic Diagram must display the status “LOAD SUPPLIED BY INVERTER”. END OF PROCEDURE Modifications reserved Page 120/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Critical Power PROCEDURES FOR TLE SERIES 600 & 800 PARALLEL SYSTEM 8.3.1 TLE Series 600 & 800 Parallel System start-up WARNING ! Before proceeding to turn on the UPS system, ensure that the AC and DC external isolators are OFF, and prevent their inadverted operation.
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Critical Power During the first commissioning TLE Series 600 & 800 requests a set-up of the UPS configuration parameters presented in the following “Power-Up” screen. Without such configuration it is not possible to continue with the commissioning procedure. WARNING The set-up of the UPS configuration parameters must be done only by QUALIFIED...
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NOTE ! The values indicated above, must be considered as standard values. The actual programmed values must be the ones defined from the Battery Manufacturer. ► Continue Modifications reserved Page 123/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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In case of sufficient output power, the output will transfer to Inverter. LED ALARM turns Off and the LED LOAD PROTECTED must be lit. Synoptic Diagram of first unit Synoptic Diagram of other units Continue ► Modifications reserved Page 124/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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Synoptic Diagram of other units 6. Operation mode selection. TLE Series 600 & 800 is delivered normally selected for permanent VFI operation. If available, the eBoost™ Operation Mode (option) can be enabled and the eBoost Start Time & eBoost Stop Time can be programmed for each day of the week (see Section 7.4 SETUP / eBoost).
2. Open “Q1 - UPS Output switch” (Pos. O) on the Unit to separate. LED ALARM is lit. Synoptic diagram of the unit to separate Synoptic diagram of other units Continue ► Modifications reserved Page 126/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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It will take 5 minutes for the DC capacitors to discharge. Open only the front door, do not open any other part of the UPS. NOTE ! For any further intervention contact nearest Service Centre. Modifications reserved Page 127/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
At the end of Rectifier Soft-start the LED 1 (Rectifier) remains lit. Synoptic diagram of the unit to reconnect Synoptic diagram of other units Continue ► Modifications reserved Page 128/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The Synoptic Diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. Synoptic diagram of the unit to reconnect Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 129/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
DANGER ! It will take 5 minutes for the DC capacitors to discharge. Open only the front door, do not open any other part of the UPS. Modifications reserved Page 130/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
The Synoptic Diagram, on all UPS units, must display the status “LOAD SUPPLIED BY AUTOMATIC BYPASS”. Synoptic diagram of first unit Synoptic diagram of other units Continue ► Modifications reserved Page 131/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The Synoptic Diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. Synoptic diagram of first unit Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 132/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
The Synoptic Diagram, on all UPS units, must display the status “LOAD SUPPLIED BY AUTOMATIC BYPASS”. Synoptic diagram of first unit Synoptic diagram of other units Continue ► Modifications reserved Page 133/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
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The Synoptic Diagram, on all UPS units, must display the status “LOAD SUPPLIED BY INVERTER”. Synoptic diagram of first unit Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 134/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
Connectivity rack TLE Series 800 Fig. 9-1 TLE Series 600 & 800 - Connectivity rack and Serial port J35µP – RS232 TLE Series 600 & 800 has the following equipment’s: Serial Port J35µP - RS232 (see Section 9.1). Customer Interface board (see Section 9.2).
UPS systems. J1 - RJ45 Fig. 9.2.1-1 Connector J1 – RJ45 8P8C J1 - RS232 TLE Series 600 & 800 is supplied with an J1 - RJ45 CNT_Cable RJ45-RS232_01 adaptation cable for a serial port RS232 / sub DB9 connection.
It is advised to contact your Service Centre for further details. In a Parallel System a separate NO (Normally Open) contact must be connected to each individual unit. Modifications reserved Page 139/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
When using the “eBoost/IEMi control” function on the programmable user relays of the Customer Interface X1 terminals in a Parallel System, a separate NO (Normally Open) contact must be connected to each individual unit. Modifications reserved Page 140/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
SMS, allowing a user or GE technician to make timely decisions on critical conditions. In addition, comprehensive data collection and analysis improves diagnostics capability and enhances response time.
Up to 6 units parallel possible for redundancy or capacity in RPA configuration. Surge suppressors To assure the protection of the UPS in case of high peak voltages from utility power. Modifications reserved Page 142/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
A UPS system, like other electrical equipment, needs periodic preventive maintenance. A regular maintenance check of your installation guarantees higher reliability of your safe power supply. GE’s Critical Power recommends to perform the first service within 12 months from the commissioning date or within 18 months from delivery date.
GE declines any responsibility for any damage to the system and the surrounding caused by battery when the battery maintenance program is provided by other than GE itself and GE authorized partners.
It is recommended to note in this section Notes, with date and short description all the operations performed on the UPS, as: maintenance, components replacement, abnormal situations, etc. Date Description Done by Modifications reserved Page 145/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...
The UPS Schematic Diagrams are included in the CD-ROM, together with the User Manual. 13.3 CD-ROM CD-Rom The enclosed CD-Rom contains the complete documentation in various languages. Modifications reserved Page 146/146 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx User Manual TLE Series 600 & 800 CE S1...