MacDon M1170 Assembly Instructions Manual
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MacDon M1170 Assembly Instructions Manual

MacDon M1170 Assembly Instructions Manual

Windrower
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M1170
Windrower
Unloading and Assembly Instructions (North America)
214735 Revision A
Original Instruction
The harvesting specialists.

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Summary of Contents for MacDon M1170

  • Page 1 M1170 Windrower Unloading and Assembly Instructions (North America) 214735 Revision A Original Instruction The harvesting specialists.
  • Page 2 ® ™ M1170 Windrower, featuring Dual Direction and CrossFlex rear suspension Published: July 2018...
  • Page 3 This manual contains unloading, assembly, and predelivery information for the MacDon M1170 Windrower, which when coupled with one of MacDon’s A40DX, R1 SP Series, D1X Series, or D1XL Series Headers provides a package designed to cut and lay a variety of grain, hay, and specialty crops in windrows.
  • Page 4 List of Revisions The following list provides an account of major changes from the previous version of this document. Summary of Change Location Added caution statement: “Engine exhaust gases become very hot during operation and can burn people 1.6 Engine Safety, page 11 and common materials.
  • Page 5 Summary of Change Location • 4.1.11 Starting the Engine, page 55 Moved Starting the Engine and Checking and Adding Wheel Drive Lubricant to the end of the Predelivery • 4.1.12 Checking and Adding Wheel Drive Lubricant, Checks chapter. page 59 Added metric equivalents for header sizes throughout —...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Introduction..............................i List of Revisions ............................ii Chapter 1: Safety ............................ 1 1.1 Signal Words ............................1 1.2 General Safety.............................2 1.3 Tire Safety............................4 1.4 Battery Safety ............................5 1.5 Welding Precaution ..........................6 1.6 Engine Safety ............................ 11 1.6.1 High-Pressure Rail ........................11 1.6.2 Engine Electronics ........................12 1.7 Safety Signs ............................13 Chapter 2: Unloading the Windrower ....................
  • Page 8 TABLE OF CONTENTS 4.1.6 Checking Engine Coolant Level....................49 4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant..........50 4.1.8 Checking Air Conditioning (A/C) Compressor Belts ..............50 4.1.9 Checking Operating Safety System ....................51 4.1.10 Checking Tire Pressures ......................52 4.1.11 Starting the Engine ........................55 Engine Start Troubleshooting Tips .....................58 4.1.12 Checking and Adding Wheel Drive Lubricant ................59 4.2 Performing Operational Checks ......................60...
  • Page 9 TABLE OF CONTENTS 5.3.3 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) ..............119 5.3.4 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)............. 121 5.3.5 O-Ring Face Seal (ORFS) Hydraulic Fittings ................122 5.3.6 Tapered Pipe Thread Fittings ....................123 5.4 Conversion Chart ..........................124 5.5 Definitions ............................

  • Page 11: Chapter 1: Safety

    1 Safety 1.1 Signal Words Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Signal words are selected using the following guidelines: DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

  • Page 12: General Safety

    SAFETY 1.2 General Safety CAUTION The following are general farm safety precautions that should be part of your operating procedure for all types of machinery. Protect yourself. • When assembling, operating, and servicing machinery, wear all protective clothing and personal safety devices that could be necessary for job at hand.
  • Page 13 SAFETY • Wear close-fitting clothing and cover long hair. Never wear dangling items such as scarves or bracelets. • Keep all shields in place. NEVER alter or remove safety equipment. Make sure driveline guards can rotate independently of shaft and can telescope freely. •...

  • Page 14: Tire Safety

    SAFETY 1.3 Tire Safety WARNING • Service tires safely. • A tire can explode during inflation which could cause serious injury or death. • Follow proper procedures when mounting a tire on a wheel or rim. Failure to do so can produce an explosion that may result in serious injury or death.

  • Page 15: Battery Safety

    SAFETY 1.4 Battery Safety WARNING • Keep all sparks and flames away from batteries, as a gas given off by electrolyte is explosive. • Ventilate when charging in enclosed space. Figure 1.9: Safety around Batteries WARNING • Wear safety glasses when working near batteries. •...

  • Page 16: Welding Precaution

    SAFETY 1.5 Welding Precaution WARNING It is very important that correct procedures be followed when welding anything connected to the windrower. If procedures are not followed, it could result in severe damage to sensitive, expensive electronics. Even if complete failure of a module doesn’t happen immediately, it is impossible to know what effect high current could have with regard to future malfunctions or shorter lifespan.
  • Page 17 SAFETY • Firewall extension module (A) Two connectors: P235 and P236 Location: Behind cab, near header lift/fan manifold. To disconnect, use a small 3–6 mm (1/8–1/4 in.) blade screwdriver to insert into the connector’s locking tab. Gently pry upward (no more than 6 mm [1/4 in.]) to unlock the connector tab, and then pull the connector away from the module.
  • Page 18 SAFETY NOTE: To disconnect the remaining circular Deutsch connectors, rotate outer collar counterclockwise. • Cab connectors (A) Two round connectors: C1 and C2 Location: Under cab Figure 1.17: Cab Connectors • Roof connectors (A) Four connectors: C10, C12, C13, and C14 Location: Under cab at base of left cab post Figure 1.18: Roof Connectors •...
  • Page 19 SAFETY • Engine harness (A) Two round connectors: C30 and C31 Location: Inside left frame rail, at rear of windrower Figure 1.20: Engine Harness • Air conditioning (A/C) box connectors (A) Two connectors: C15 and C16 Location: Rear of A/C box Figure 1.21: A/C Box Connectors •...
  • Page 20 SAFETY IMPORTANT: To connect circular Deutsch connectors without bending the pins, align connector with receptacle before attempting to reconnect. To align the connectors: 1. Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors.

  • Page 21: Engine Safety

    SAFETY 1.6 Engine Safety WARNING Do NOT use aerosol starting aids such as ether. Such use could result in an explosion and personal injury. CAUTION • On initial start-up of a new, serviced, or repaired engine, always be ready to stop the engine in order to stop an overspeed.

  • Page 22: Engine Electronics

    SAFETY 1.6.2 Engine Electronics WARNING Tampering with electronic system installation or original equipment manufacturer (OEM) wiring installation can be dangerous and could result in personal injury or death and/or engine damage. WARNING Electrical Shock Hazard. The electronic unit injectors use DC voltage. The engine control module (ECM) sends this voltage to the electronic unit injectors.

  • Page 23: Safety Signs

    Replace safety signs that are missing or illegible. • If original part on which a safety sign was installed is replaced, be sure repair part also bears current safety sign. • Safety signs are available from your MacDon Dealer. Figure 1.23: Operator’s Manual Decal 214735 Revision A...

  • Page 25: Chapter 2: Unloading The Windrower

    8. Check windrower for shipping damage, and check shipment for missing parts. 9. In case of shipping damage or missing parts, confirm that serial number matches shipping manifest, then contact MacDon immediately with any damage or shortage claims. 1. At 122.2 cm (48 in.) from back end of forks.

  • Page 27: Chapter 3: Assembling The Windrower

    3 Assembling the Windrower Perform all procedures in this chapter in the order in which they are listed. 3.1 Lowering Steps Lowering the steps allows safe and easy access to the cab where some assembly hardware was stored for shipping purposes. Lower steps from shipping position to working position as follows: NOTE: Left side shown, right side opposite.
  • Page 28 ASSEMBLING THE WINDROWER 6. Retrieve bag containing drive wheel nuts from the storage compartment (A) behind the training seat. Figure 3.3: Storage Compartment 214735 Revision A...

  • Page 29: Installing Caster Wheels

    ASSEMBLING THE WINDROWER 3.2 Installing Caster Wheels Some shipping configurations come with caster wheels removed. Follow this procedure to install caster wheels if required. 1. Retrieve toolbox (A) from the storage compartment, and remove banding. NOTE: Use ignition key to unlock storage compartment. 2.
  • Page 30 ASSEMBLING THE WINDROWER 7. Attach a sling (B) to caster assembly (A). 8. Retrieve two washers (C) from the toolbox and place them on the caster wheel spindle (D). 9. If caster assembly is on a pallet, remove banding and shipping material securing the assembly (A) to pallet.

  • Page 31: Installing Drive Wheels

    ASSEMBLING THE WINDROWER 3.3 Installing Drive Wheels IMPORTANT: Windrower must be supported off the ground with stands. 1. Using a forklift, lift cab-end of windrower to approximately 130 cm (51 in.) (B) off the ground, enough to position the drive wheel assembly (A). Place a stand (C) under windrower frame.
  • Page 32 ASSEMBLING THE WINDROWER 5. Position wheel to line up holes in rim with studs on hub and push wheel onto hub. 6. Install wheel nuts (A). IMPORTANT: To avoid damage to wheel rims and studs, do NOT use an impact wrench. Threads must be clean and dry. Do NOT apply lubricant or anti-seize compound.

  • Page 33: Repositioning Right Leg

    ASSEMBLING THE WINDROWER 3.4 Repositioning Right Leg The right (cab-forward) leg requires repositioning from shipping to field configuration. CAUTION Do NOT open the right cab-forward door when the right leg is in shipping configuration. If glass door contacts the leg, it may result in broken glass and/or damaged door seal. 1.
  • Page 34 ASSEMBLING THE WINDROWER 5. Remove two bolts (A), washers, and nuts from frame. Figure 3.15: Windrower Right Leg 6. Adjust lift height until pin (A) is loose. Extract pin from front of frame with a slide hammer (B) (MD #209816) (tool required due to limited space in front of fuel tank).
  • Page 35 ASSEMBLING THE WINDROWER 9. Align holes at pin locations and use the slide hammer (B) to reinstall pins (A). If necessary, adjust jack to prevent damage to the outer edges of the pins. Figure 3.18: Leg Pin 10. Secure pins with bolts (A), washers, and nuts. Torque nuts to 136 Nm (100 lbf·ft).

  • Page 36: Repositioning Caster Wheels

    ASSEMBLING THE WINDROWER 3.5 Repositioning Caster Wheels A narrow caster tread width is better suited for smaller headers because it allows more space for the uncut crop and provides more maneuverability around poles, irrigation inlets, and other obstacles. A wider caster tread width reduces runover in heavy crops that produce large windrows.
  • Page 37 ASSEMBLING THE WINDROWER 5. Rotate the caster so the wheel (A) is parallel to the walking beam to assist with moving the extensions. Pull walking beam extension (B) out to desired position and line up bolt holes. NOTE: The walking beam extension (B) can be adjusted into three working positions.
  • Page 38 ASSEMBLING THE WINDROWER 10. Repeat Steps 2, page 26 9, page 27 at opposite end of walking beam, ensuring that casters are spaced equally from center of windrower. 11. Lower windrower to ground. Figure 3.26: Walking Beam Adjustment 214735 Revision A...

  • Page 39: Installing Caster Anti-Shimmy Dampeners

    ASSEMBLING THE WINDROWER 3.6 Installing Caster Anti-Shimmy Dampeners 1. Retrieve anti-shimmy dampeners and hardware from bag in toolbox. 2. If unit was shipped with casters installed, then complete the following procedure. Otherwise, proceed to step page a. Remove retaining ring (A). b.
  • Page 40 ASSEMBLING THE WINDROWER 6. Attach rod ends of anti-shimmy dampeners to arm with M16 x 90 flange head bolt (A) and three hardened washers (B). NOTE: These washers (B) are stamped with L9 for identification. 7. Torque bolt (A) to 244 Nm (180 lbf·ft). 8.

  • Page 41: Installing Windshield Access Step

    ASSEMBLING THE WINDROWER 3.7 Installing Windshield Access Step The windshield access step is secured on the railing of the right side platform (cab-forward). 1. Remove windshield access step (A) from shipping location on right platform, and remove packing materials (B) from step and railing. 2.

  • Page 42: Positioning Mirror Arms

    ASSEMBLING THE WINDROWER 3.8 Positioning Mirror Arms The mirror/light support arms require repositioning from shipping position to working position. 1. Loosen retaining nut (A) and pivot nut (B) on support arm (C). 2. Swivel support arm (C) forward 90 degrees from shipping position to working position.

  • Page 43: Installing Slow Moving Vehicle (Smv) Signs

    ASSEMBLING THE WINDROWER 3.9 Installing Slow Moving Vehicle (SMV) Signs To install the SMV sign onto the mirror/light support and walking beam, proceed as follows: 1. Retrieve SMV signs from inside cab and hardware from toolbox. NOTE: Use ignition key to unlock cab door and toolbox compartment. 2.

  • Page 44: Replacing Speed Identification Symbol (Sis) Decal (Us Only)

    ASSEMBLING THE WINDROWER 3.10 Replacing Speed Identification Symbol (SIS) Decal (US Only) This topic applies to windrowers used in the United States only. 1. Locate the existing SIS decal bracket on the left mirror/lighting arm. 2. Wipe the existing decal with a clean cloth to remove dirt and grease.

  • Page 45: Installing Rear Ballast Package

    ASSEMBLING THE WINDROWER 3.11 Installing Rear Ballast Package When windrower operates with a heavy header, ballast needs to be added to the aft end. Use the following table to determine the amount of ballast required. Refer to 4.1.10 Checking Tire Pressures, page 52 for proper tire pressures when operating with the applicable header.
  • Page 46 ASSEMBLING THE WINDROWER Table 3.1 Ballast Specifications (continued) Additional Header Additional Description Installed Options Base Kit Float Type Kits Springs 13.7 m (45 ft.), double reel, D145XL Transport B6047 double knife, untimed 13.7 m (45 ft.), double reel, Transport + upper cross D145XL B6106 double knife, untimed...
  • Page 47 ASSEMBLING THE WINDROWER 5. Remove eight hex flange bolts (A). 6. Slightly pull light bezel assembly (B), and disconnect plugs P215 (C) and P210 (D) from back of red tail/brake lights inside bezel. 7. Remove light bezel assembly (B). Figure 3.39: Rear Light Bezel 8.
  • Page 48 ASSEMBLING THE WINDROWER 9. Grasp hood by louver (A) and lower until hood engages latch. Figure 3.42: Engine Compartment CAUTION To avoid injury, keep fingers clear of weight bracket when installing weights. 10. Install weights (A) from outboard side and slide to middle of bracket on walking beam.
  • Page 49 ASSEMBLING THE WINDROWER Figure 3.45: Two Sets – 326 kg (720 lb.) Figure 3.46: Three Sets – 489 kg (1080 lb.) 14. Move latch (A) towards right cab-forward side of windrower. 15. Grasp louver (B), and lift hood to open. Figure 3.47: Engine Compartment Hood 214735 Revision A...
  • Page 50 ASSEMBLING THE WINDROWER 16. Bring left side bezel (A) close to frame and connect plug P215 to back of red tail/brake light. 17. Loosely attach left side bezel (A) to frame with four hex flange bolt (B). 18. Repeat Steps 16, page 40 17, page 40 attaching...

  • Page 51: Lubricating The Windrower

    ASSEMBLING THE WINDROWER 3.12 Lubricating the Windrower For grease specification, refer to 5.1 Lubricants, Fluids, and System Capacities, page 113. 3.12.1 Lubrication Procedure WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.

  • Page 52: Connecting Batteries

    ASSEMBLING THE WINDROWER 3.13 Connecting Batteries 1. Move latch (A) towards right cab-forward side of the windrower. 2. Grasp louver (B), and lift the hood to open. Figure 3.51: Engine Compartment Hood 3. Lift up on the cab-end of the cover (A) to disengage it from the retaining tab (B), and swing cover away from the frame.
  • Page 53 ASSEMBLING THE WINDROWER 6. Swing the cover (A) towards the windrower frame. Lift up on the cab end of the cover until it is secured by the retaining tab (B) on the frame. 7. Grasp the hood by the louver (C) and lower until hood engages latch.

  • Page 55: Chapter 4: Performing Predelivery Checks

    4 Performing Predelivery Checks Perform all procedures in this chapter in the order in which they are listed. IMPORTANT: The machine should not require further adjustments; however, perform the following checks and complete the yellow predelivery checklist at the end of this book to ensure your machine operates at maximum performance. Make adjustments only if absolutely necessary and in accordance with the instructions in this manual.

  • Page 56: Checking Engine Air Intake

    PERFORMING PREDELIVERY CHECKS 4.1.2 Checking Engine Air Intake 1. Check all engine air intake ducting (A) and joints for looseness. Tighten hose clamps as required. 2. Check that end cap (B) is secure and locked. Figure 4.3: Engine Air Intake 3.
  • Page 57 PERFORMING PREDELIVERY CHECKS 3. Remove the dipstick again and check the oil level. Oil level should be between LOW (L) and HIGH (H). If below the LOW mark, add oil. NOTE: Adding 1.9 liters (2 US quarts) will raise the level from LOW to HIGH.

  • Page 58: Checking And Adding Hydraulic Oil

    PERFORMING PREDELIVERY CHECKS 6. Grasp the hood by louver (A) and lower until hood engages latch. NOTE: Check that latch lever is not tilted to ensure hood is latched. Figure 4.9: Engine Compartment 4.1.4 Checking and Adding Hydraulic Oil WARNING Avoid high-pressure fluids.

  • Page 59: Checking Fuel Separator

    PERFORMING PREDELIVERY CHECKS 4.1.5 Checking Fuel Separator 1. Place a container under the filter drain valve (A). 2. Turn drain valve (A) by hand 1-1/2 to 2 turns counterclockwise until fuel begins draining. 3. Drain the filter sump of water and sediment until clear fuel is visible.

  • Page 60: Checking Engine Gearbox Lubricant Level And Adding Lubricant

    PERFORMING PREDELIVERY CHECKS 4. Grasp the hood by louver (A) and lower until hood engages latch. NOTE: Check that latch lever is not tilted to ensure hood is latched. Figure 4.14: Engine Compartment 4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant 1.

  • Page 61: Checking Operating Safety System

    PERFORMING PREDELIVERY CHECKS 4.1.9 Checking Operating Safety System Perform the following checks to ensure the windrower operating safety systems are functioning properly: WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.

  • Page 62: Checking Tire Pressures

    PERFORMING PREDELIVERY CHECKS 7. Shut down the engine and center the steering wheel. Place the GSL in NEUTRAL but not in PARK. Try starting the engine and confirm the HPT displays MOVE GSL INTO PARK. The engine should NOT turn over. If the engine turns over, the safety system requires adjustment.
  • Page 63 PERFORMING PREDELIVERY CHECKS Table 4.1 Drive Tire Inflation Specifications (continued) Pressure Header Type Description Installed Options Weight Kit Tire Type kPa (psi) D130XL 9.1 m (30 ft.), double Transport Turf 241 (35) single reel knife, timed Transport + upper D130XL 9.1 m (30 ft.), double cross auger + vertical 241 (35)
  • Page 64 PERFORMING PREDELIVERY CHECKS Table 4.1 Drive Tire Inflation Specifications (continued) Pressure Header Type Description Installed Options Weight Kit Tire Type kPa (psi) D140XL 12.2 m (40 ft.), double Transport Turf 241 (35) double reel knife, untimed Transport + upper D140XL 12.2 m (40 ft.), double cross auger + vertical 283 (41)

  • Page 65: Starting The Engine

    PERFORMING PREDELIVERY CHECKS Table 4.1 Drive Tire Inflation Specifications (continued) Pressure Header Type Description Installed Options Weight Kit Tire Type kPa (psi) — — A40DX 5.5 m (18 ft.) 200 (29) — — A40DX 5.5 m (18 ft.) Turf 220 (32) 4.1.11 Starting the Engine DANGER •...
  • Page 66 PERFORMING PREDELIVERY CHECKS 2. Move ground speed lever (GSL) (A) into PARK (C). 3. Turn steering wheel until it locks. It may be possible to move the steering wheel slightly in the locked position. IMPORTANT: Do NOT attempt to force the wheel out of the locked position or damage to the steering system may occur.
  • Page 67 PERFORMING PREDELIVERY CHECKS 9. Turn the IGNITION switch to crank (A). NOTE: When the engine starts and the header is not engaged, the HPT will display the header disengaged screen (B). IMPORTANT: • Do NOT operate starter for longer than 15 seconds at a time.

  • Page 68: Engine Start Troubleshooting Tips

    PERFORMING PREDELIVERY CHECKS Engine Start Troubleshooting Tips If the windrower will not start normally, refer to the following troubleshooting table: IMPORTANT: Do NOT tow machine to start engine. Damage to hydrostatic drives will result. Table 4.2 Engine Start Troubleshooting Problem Solution •...

  • Page 69: Checking And Adding Wheel Drive Lubricant

    PERFORMING PREDELIVERY CHECKS 4.1.12 Checking and Adding Wheel Drive Lubricant WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason. CAUTION Park on a flat, level surface with the header on the ground, the ground speed lever in PARK position, and the steering wheel in locked position (centered).

  • Page 70: Performing Operational Checks

    1. Open the cab door, turn the IGNITION switch to ON and confirm that the Harvest Performance Tracker (HPT) display is booting up by displaying MACDON. Figure 4.25: HPT Display – Boot-Up 2. Start the engine. Refer to 4.1.11 Starting the Engine,...

  • Page 71: Checking Harvest Performance Display (Hpt)

    PERFORMING PREDELIVERY CHECKS 4. If a header is not attached, confirm that the HPT shows the no header screen. Figure 4.27: HPT Display – No Header 5. Press LIGHT switch (A) to turn on the headlights. 6. Shut down the engine and leave the cab without switching off the lights.

  • Page 72: Navigating The Harvest Performance Tracker

    PERFORMING PREDELIVERY CHECKS 3. If a header is attached, check that the header screen (A) is displayed. 4. Check red park symbol (B) is on. 5. Check engine rpm (C) is displayed. 6. Check fuel gauge (D), DEF gauge (E) and temperature gauge (F) in display screen.
  • Page 73 PERFORMING PREDELIVERY CHECKS NOTE: The scroll wheel (A) on the back of the GSL and the SELECT button (B) on the front of the GSL perform the same functions as the HPT scroll knob. 1014567 Figure 4.32: GSL Scroll Wheel and Select Button 3.

  • Page 74: Setting Language And Units Of Measure

    PERFORMING PREDELIVERY CHECKS Setting Language and Units of Measure 1. Navigate to the SETTINGS menu with soft key 5 and the Harvest Performance Tracker (HPT) scroll knob. Refer to Navigating the Harvest Performance Tracker, page 62 if required. 2. Scroll to SCREEN icon (A) and select it. 3.

  • Page 75: Setting Windrower Tire Size

    PERFORMING PREDELIVERY CHECKS 4. Scroll through the available options on the HPT display, select desired option, and scroll to adjust. Figure 4.37: Time and Date Setting Windrower Tire Size The Harvest Performance Tracker (HPT) is factory-set for 600/65R28 bar tires. If the windrower has a different tire type, you need to change this setting.

  • Page 76: Checking Engine Speed

    PERFORMING PREDELIVERY CHECKS 4.2.3 Checking Engine Speed 1. Move throttle to idle position. 2. Check engine speed (A) on Harvest Performance Tracker (HPT) display and compare to value in table below. 3. Move throttle to maximum rpm position. Table 4.3 Engine Speed Idle Maximum (No Load) 1000 rpm...

  • Page 77: Checking Exterior Lights

    PERFORMING PREDELIVERY CHECKS 4.2.4 Checking Exterior Lights 1. For models with LED lighting: Remove plastic film from LED lighting. 2. Rotate operator’s seat to cab-forward mode. 3. Press FIELD LIGHT switch (A). 4. Check that front field lights (B), rear field lights (C), and rear swath lights (D) are functioning.
  • Page 78 PERFORMING PREDELIVERY CHECKS 5. Press ROAD LIGHT switch (A), and check that front road lights (B) and rear red tail/brake lights (C) are functioning. 6. Press HIGH/LOW switch (D), and check lights (B). 7. Press TURN SIGNAL switches (E) on console, and check amber lights (F).
  • Page 79 PERFORMING PREDELIVERY CHECKS 10. Rotate operator’s seat to engine-forward mode. 11. Press ROAD LIGHT switch (A), and check that front road lights (B) and rear red tail/brake lights (C) are functioning. 12. Press HIGH/LOW switch (D) and check lights (B). 13.

  • Page 80: Checking Horn

    PERFORMING PREDELIVERY CHECKS 16. Push BEACON SWITCH (A), and check that amber beacons (B) are functioning. 17. Press switch to shut off beacons. Figure 4.44: Beacons 4.2.5 Checking Horn 1. Push HORN button (A) and listen for horn. Figure 4.45: Horn Button 214735 Revision A...

  • Page 81: Checking Interior Lights

    PERFORMING PREDELIVERY CHECKS 4.2.6 Checking Interior Lights 1. Open cab door and check that interior light (A) illuminates. 2. Enter the cab and close door; light should go off. Figure 4.46: Ingress/Egress Lights 3. Turn IGNITION key to RUN position. 4.

  • Page 82: Checking The Radio And Activating The Bluetooth Feature

    PERFORMING PREDELIVERY CHECKS 3. Press AUTO FAN switch (A) (LED light shows orange) and then press RED TEMPERATURE CONTROL switch (B) until warm air enters cab through vents. 4. Press BLUE TEMPERATURE CONTROL switch (C) until cool air is entering the cab. 5.
  • Page 83 PERFORMING PREDELIVERY CHECKS ® 2. To activate the Bluetooth feature, follow this procedure: a. Press POWER button (A) to turn the radio on. b. Press and hold VOL/SEL knob (B) for two seconds. MENU is displayed on screen (C). c. Rotate VOL/SEL (B) to highlight BT SET menu and press VOL/SEL to select.

  • Page 84: Checking Manuals

    PERFORMING PREDELIVERY CHECKS 4.3 Checking Manuals Manuals are stored in one of the manual storage cases (A) behind the operator’s seat. Figure 4.53: Manual Storage Case 1. Ensure the following manuals are included with the windrower: • Operator’s Manual • Parts Catalog •...

  • Page 85: Performing Final Steps

    PERFORMING PREDELIVERY CHECKS 4.4 Performing Final Steps 1. When predelivery checks are complete, remove the plastic covering from the Harvest Performance Tracker (HPT) and the seats. 2. If there is an optional GPS kit included, locate bag inside the cab containing the kit, and install in accordance with the instructions included.

  • Page 86: Attaching Headers To M1 Series Windrower

    PERFORMING PREDELIVERY CHECKS 4.5 Attaching Headers to M1 Series Windrower 4.5.1 A40DX Auger Header Attaching an A40DX Auger Header CAUTION To avoid bodily injury or death from unexpected startup of machine, always stop engine and remove key from ignition before leaving operator’s seat for any reason. 1.
  • Page 87 PERFORMING PREDELIVERY CHECKS 3. Press HPT scroll knob (A) to highlight QuickMenu options. 4. Rotate HPT scroll knob (A) to highlight the HEADER FLOAT symbol (B) and press to select. Figure 4.58: HPT Display 5. On FLOAT ADJUST PAGE, press soft key 3 (A) to remove float.
  • Page 88 PERFORMING PREDELIVERY CHECKS 8. For hydraulic center-link without self-alignment: Relocate pin (A) in frame linkage as required to raise the center-link (B) until the hook is above the attachment pin on the header. IMPORTANT: If the center-link is too low, it may contact the header as the windrower approaches the header for hookup.
  • Page 89 PERFORMING PREDELIVERY CHECKS CAUTION Check to be sure all bystanders have cleared the area. 14. Press the HEADER UP switch (A) to raise header to maximum height. 15. If one end of the header does NOT fully raise, rephase the lift cylinders as follows: a.
  • Page 90 PERFORMING PREDELIVERY CHECKS 19. Remove lynch pin from clevis pin (A) in stand (B). 20. Hold stand (B) and remove pin (A). 21. Move stand to storage position by inverting and relocating onto bracket as shown. Reinsert clevis pin (A) and secure with lynch pin. Figure 4.67: Header Stand 22.
  • Page 91 PERFORMING PREDELIVERY CHECKS 25. Press rotary scroll knob (A) on HPT to highlight QuickMenu options. 26. Rotate scroll knob (A) to highlight the HEADER FLOAT symbol (B). Press scroll knob to select. Figure 4.70: HPT Display 27. Turn scroll knob (A) to highlight left (B) or right (C) float and press knob (A) to activate selection.

  • Page 92: Connecting A40Dx Hydraulics

    PERFORMING PREDELIVERY CHECKS Connecting A40DX Hydraulics CAUTION Do NOT stand on an unlocked platform. It is unstable and may cause you to fall. 1. Approach platform/stair unit (A) on left cab-forward side of windrower and ensure cab door is closed. 2.
  • Page 93 Multicoupler locked onto receptacle and button (E) snaps out. M1170 configured with R1 Hydraulic Drive Bundle (B6621): 11. If switching from a rotary header to an auger header, remove hose (A) from storage location (B) and connect to knife pressure receptacle (C) on frame.
  • Page 94 PERFORMING PREDELIVERY CHECKS 12. Remove cover from receptacle (A), and connect electrical harness from header. Figure 4.77: Electrical Connectors 13. Push latch (A) to unlock the platform (B). 1015478 Figure 4.78: Open Platform 14. Pull platform (A) towards the cab until it stops and latch engages.

  • Page 95: D1X Or D1Xl Series Draper Header

    PERFORMING PREDELIVERY CHECKS 4.5.2 D1X or D1XL Series Draper Header Attaching Draper Header Supports Draper header supports are required to attach a D1X or D1XL Series Draper Header to the windrower. WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.

  • Page 96: Attaching A D1X Or D1Xl Series Header

    PERFORMING PREDELIVERY CHECKS Attaching a D1X or D1XL Series Header NOTE: Draper header supports must be installed onto the windrower lift linkage before starting this procedure. Refer to Attaching Draper Header Supports, page WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
  • Page 97 PERFORMING PREDELIVERY CHECKS CAUTION When lowering header lift legs without a header or weight box attached to the windrower, ensure the float springs tension is fully released to prevent damage to the header lift linkages. NOTE: If not prompted by the Harvest Performance Tracker (HPT) display to remove float, remove float manually by doing the following: Figure 4.84: Header Float Springs...
  • Page 98 PERFORMING PREDELIVERY CHECKS 7. Self-Aligning Hydraulic Center-Link: a. Press HEADER DOWN switch on the ground speed lever (GSL) to fully retract header lift cylinders. b. Press REEL UP switch on the GSL to raise the center-link until the hook is above the attachment pin on the header.
  • Page 99 PERFORMING PREDELIVERY CHECKS 11. Hydraulic Center-Link without Self-Alignment: a. Press HEADER TILT UP or HEADER TILT DOWN cylinder switches on the GSL to extend or retract center-link cylinder until the hook is aligned with the header attachment pin. b. Stop the engine and remove the key. c.
  • Page 100 PERFORMING PREDELIVERY CHECKS 15. Install pin (B) through the header leg (engaging U- bracket in draper header support) on both sides and secure with a hairpin (A). 16. Raise header stand (D) to storage position by pulling spring pin (C) and lifting stand into uppermost position. Release spring pin.
  • Page 101 PERFORMING PREDELIVERY CHECKS 20. Press rotary scroll knob (A) on Harvest Performance Tracker (HPT) to highlight QuickMenu options. 21. Rotate scroll knob (A) to highlight the HEADER FLOAT symbol (B), and press scroll knob to select. Figure 4.96: HPT Display 22.

  • Page 102: Connecting D1X Or D1Xl Series Hydraulics

    PERFORMING PREDELIVERY CHECKS Connecting D1X or D1XL Series Hydraulics IMPORTANT: To prevent contamination of the hydraulic system, use a clean rag to remove dirt and moisture from all (fixed and movable) hydraulic couplers. 1. Push link on latch (C) and pull handle (A) on hose management arm (B) rearward to disengage arm from latch.
  • Page 103 (B) snaps out. NOTE: Hose connector (F) only on M1170 configured with R1 Hydraulic Drive Bundle (B6621). 11. Remove cover from electrical connector (E), push Figure 4.102: Draper/Reel Multicoupler electrical connector onto receptacle, and secure by turning collar on electrical connector clockwise.
  • Page 104 PERFORMING PREDELIVERY CHECKS 12. Retrieve knife and reel drive multicoupler (A) from hose management arm. 13. Push knob (B) on hydraulic receptacle and pull handle (C) fully away from windrower. 14. Open cover (D) and position coupler onto receptacle. Align pins in coupler with slots in handle (C) and push handle toward windrower so that coupler is locked onto receptacle and knob (B) snaps out.

  • Page 105: R1 Series Disc Header

    PERFORMING PREDELIVERY CHECKS 4.5.3 R1 Series Disc Header Attaching R1 Series Disc Header The windrower hydraulic center-link may be equipped with a self-aligning option that allows the Operator to control the vertical position of the center-link from the cab. WARNING To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
  • Page 106 PERFORMING PREDELIVERY CHECKS CAUTION When lowering header lift legs without a header or weight box attached to the windrower, ensure the float springs tension is fully released to prevent damage to the header lift linkages. Figure 4.108: Header Float Spring 4.
  • Page 107 PERFORMING PREDELIVERY CHECKS 7. Press HEADER DOWN switch (E) on the ground speed lever (GSL) to fully retract header lift cylinders. 8. Self-Aligning Hydraulic Center-Link: Press the REEL UP switch (B) on the GSL to raise the center-link until the hook is above the attachment pin on the header. IMPORTANT: If the center-link is too low, it may contact the header as the windrower approaches the header for hookup.
  • Page 108 PERFORMING PREDELIVERY CHECKS 12. Hydraulic Center-Link without Self-Alignment: a. Press HEADER TILT UP or HEADER TILT DOWN cylinder switches on the GSL to extend or retract center-link cylinder until the hook is aligned with the header attachment pin. b. Stop the engine and remove the key. c.
  • Page 109 PERFORMING PREDELIVERY CHECKS 16. Install clevis pin (A) through support and windrower lift arm and secure with hairpin (B). Repeat for opposite side. IMPORTANT: Ensure clevis pin (A) is fully inserted, and hairpin is installed behind bracket. Figure 4.117: Header Support 17.

  • Page 110: Connecting R1 Series Hydraulics

    PERFORMING PREDELIVERY CHECKS 19. If not prompted by the HPT display to restore header float, restore header float manually by doing the following: a. Press rotary scroll knob (A) on Harvest Performance Tracker (HPT) to highlight QuickMenu options. b. Rotate scroll knob (A) to highlight the HEADER FLOAT symbol (B), and press scroll knob to select.
  • Page 111 PERFORMING PREDELIVERY CHECKS 3. Retrieve the hydraulic hoses from the header. 4. Attach hose support (A) to the frame near the windrower left cab-forward leg, and route hoses under frame. NOTE: Route hoses as straight as possible and avoid rub/wear points that could damage hydraulic hoses.
  • Page 112 PERFORMING PREDELIVERY CHECKS 8. Install male coupler onto pressure fitting (A), and female coupler onto return fitting (B) on windrower. 9. Tighten couplers onto fittings. Figure 4.126: Couplers 10. Retrieve following parts from the bag located inside left header support: Figure 4.127: Hydraulic Drive Parts A - 253785, Hose, Hyd, Knife Pressure (1) B - 136413, Fitting, Coupling, Female (1)
  • Page 113 PERFORMING PREDELIVERY CHECKS 11. Connect female coupler (B) to hose (A). Figure 4.128: Pressure Hose Assembly 12. Disconnect steel line (A) from elbow (B) and tee (C) (inside frame) and remove line. Discard line. Figure 4.129: Windrower Couplers 13. Install cap (A) on tee. 14.
  • Page 114 PERFORMING PREDELIVERY CHECKS 15. Remove two existing nuts (A) securing multicoupler to bracket (B). 16. Position new bracket (C) onto existing bolts and secure with existing nuts (A). 17. Install rubber coupler holder (D) into bracket (C). Figure 4.131: Windrower Couplers 18.
  • Page 115 PERFORMING PREDELIVERY CHECKS If switching from an auger/draper header to a rotary header: 20. Disconnect hose (A) from knife pressure receptacle (C) on frame, and move to storage location (B). Figure 4.133: Knife Pressure Hose Positions 1 - Hose in Storage Position (Rotary Configuration) 2 - Hose to Knife Pressure Receptacle (Auger/Draper Configuration) 21.
  • Page 116 PERFORMING PREDELIVERY CHECKS 22. Push latch (B) to unlock platform (A). 1015479 Figure 4.135: Left Cab-Forward Platform 23. Pull platform (A) towards the cab until it stops and latch engages. Figure 4.136: Closed Platform 214735 Revision A...

  • Page 117: Checking Header Settings

    PERFORMING PREDELIVERY CHECKS 4.6 Checking Header Settings 1. Navigate to SETTINGS menu with soft key 5 and Harvest Performance Tracker (HPT) scroll knob. Refer Navigating the Harvest Performance Tracker, page if required. 2. Scroll to SET-UP HEADER option (A) and select it. 3.

  • Page 118: Calibrating The Windrower And Header

    PERFORMING PREDELIVERY CHECKS 4.7 Calibrating the Windrower and Header When a header is attached to the windrower, the Harvest Performance Tracker (HPT) will recognize the header ID and determine the appropriate systems to calibrate. The following sensors may require calibration depending on header type: •...
  • Page 119 PERFORMING PREDELIVERY CHECKS 5. Scroll to the WINDROWER SETTINGS icon (A) and press SELECT. 6. Scroll to the CALIBRATION icon (B), and press SELECT to open the adjustment page. NOTE: The F3 shortcut button on the operator’s console will also open the WINDROWER SETTINGS menu. Figure 4.139: Windrower Settings Icon and Calibration Submenu Icon 7.
  • Page 120 PERFORMING PREDELIVERY CHECKS 10. When Stage 1 of the calibration is complete, press the PLAY button (A) on the screen to continue with Stage 2 of the calibration process. Figure 4.142: Calibration Page 11. When Stage 2 of the calibration is complete, press the RESUME button (A) on the screen to set HEADER FLOAT, or press the HOME or BACK button (not shown) to exit without setting the float.

  • Page 121: Calibrating Windrower Knife Drive On Harvest Performance Tracker (Hpt) Display

    PERFORMING PREDELIVERY CHECKS 4.8 Calibrating Windrower Knife Drive on Harvest Performance Tracker (HPT) Display NOTE: Calibration of the knife drive must be completed with the header attached; the header must be engaged to perform the calibration procedure. If the header is disengaged when calibration is selected, the message ENGAGE HEADER will appear on the screen.
  • Page 122 PERFORMING PREDELIVERY CHECKS 8. Press the PLAY button on the screen to begin the calibration process. NOTE: During the calibration sequence, the engine rpm and header speed will increase and decrease multiple times. NOTE: Press the X button (A) on the screen or use the Header Disengage Switch at any time during the calibration process to EXIT calibration without saving.

  • Page 123: Chapter 5: Reference

    5 Reference 5.1 Lubricants, Fluids, and System Capacities CAUTION To avoid injury or death, do NOT allow ANY machine fluids to enter the body. Table 5.1 System Capacities Lubricant/Fluid Location Description Capacity Diesel exhaust Diesel exhaust Must meet ISO 22241 requirements. 28 liters (7.5 US gallons) fluid (DEF) fluid tank...
  • Page 124 REFERENCE Table 5.1 System Capacities (continued) Location Description Lubricant/Fluid Capacity Air conditioning Air conditioning system total PAG SP-15 240 cc (8.1 fl. oz.) refrigerant oil capacity Windshield Windshield washer SAE J942 compliant 4 liters (1 US gallon) washer fluid fluid tank ®...

  • Page 125: Fuel Specifications

    REFERENCE 5.2 Fuel Specifications Use only ultra low sulphur diesel (ULSD) from a reputable supplier. For most year-round service, No. 2 ULSD fuel meeting ASTM specification D975 Grade S15 will provide good performance. Table 5.2 Fuel Specification Water and Sulphur Cetane No.

  • Page 126: Torque Specifications

    REFERENCE 5.3 Torque Specifications The following tables provide correct torque values for various bolts, cap screws, and hydraulic fittings. • Tighten all bolts to torque values specified in charts (unless otherwise noted throughout this manual). • Replace hardware with same strength and grade of bolt. •...
  • Page 127 REFERENCE Table 5.4 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut Torque (lbf·ft) Torque (Nm) Nominal (*lbf·in) Size (A) Min. Max. Min. Max. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 8-1.25 18.8 20.8 *167 *185 Figure 5.2: Bolt Grades 10-1.5 12-1.75 14-2.0 16-2.0...

  • Page 128: Metric Bolt Specifications Bolting Into Cast Aluminum

    REFERENCE Table 5.6 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut Torque (lbf·ft) Torque (Nm) Nominal (*lbf·in) Size (A) Min. Max. Min. Max. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 10.7 11.8 *105 8-1.25 Figure 5.4: Bolt Grades 10-1.5 12-1.75 14-2.0 16-2.0 20-2.5...

  • Page 129: O-Ring Boss (Orb) Hydraulic Fittings (Adjustable)

    REFERENCE 5.3.3 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) 1. Inspect O-ring (A) and seat (B) for dirt or obvious defects. 2. Back off lock nut (C) as far as possible. Ensure that washer (D) is loose and is pushed toward lock nut (C) as far as possible.
  • Page 130 REFERENCE Table 5.8 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) Torque Value SAE Dash Size Thread Size (in.) lbf·ft (*lbf·in) 5/16–24 6–7 *53–62 3/8–24 12–13 *106–115 7/16–20 19–21 14–15 1/2–20 21–33 15–24 9/16–18 26–29 19–21 3/4–16 46–50 34–37 7/8–14 75–82 55–60 1-1/16–12 120–132 88–97...

  • Page 131: O-Ring Boss (Orb) Hydraulic Fittings (Non-Adjustable)

    REFERENCE 5.3.4 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) 1. Inspect O-ring (A) and seat (B) for dirt or obvious defects. 2. Check that O-ring (A) is NOT on threads and adjust if necessary. 3. Apply hydraulic system oil to O-ring. 4.

  • Page 132: O-Ring Face Seal (Orfs) Hydraulic Fittings

    REFERENCE 5.3.5 O-Ring Face Seal (ORFS) Hydraulic Fittings 1. Check components to ensure that sealing surfaces and fitting threads are free of burrs, nicks, scratches, or any foreign material. Figure 5.9: Hydraulic Fitting 2. Apply hydraulic system oil to O-ring (B). 3.

  • Page 133: Tapered Pipe Thread Fittings

    REFERENCE Table 5.10 O-Ring Face Seal (ORFS) Hydraulic Fittings (continued) Torque Value SAE Dash Size Thread Size (in.) Tube O.D. (in.) lbf·ft – – Note 1-7/16 150–165 111–122 1-11/16 1-1/4 205–226 151–167 1–2 1-1/2 315–347 232–256 2-1/2 510–561 376–414 5.3.6 Tapered Pipe Thread Fittings Assemble pipe fittings as follows: 1.

  • Page 134: Conversion Chart

    REFERENCE 5.4 Conversion Chart Table 5.12 Conversion Chart Quantity SI Units (Metric) Factor US Customary Units (Standard) Unit Name Abbreviation Unit Name Abbreviation acre acres Area hectare x 2.4710 = US gallons per minute gpm Flow liters per minute L/min x 0.2642 = Force Newton...

  • Page 135: Definitions

    A hydraulic cylinder link between header and machine used to change header angle Center-link CGVW Combined gross vehicle weight D1X Series header MacDon D115X, D120X, and D125X rigid draper headers for M1 Series Windrowers MacDon D130XL, D135XL, D140XL, and D145XL rigid draper headers for M1 D1XL Series header Series Windrowers Double-draper drive Diesel exhaust fluid;...
  • Page 136 (such as hexavalent chromium used in some yellow zinc platings) Revolutions per minute R1 Series header MacDon R113 SP disc headers for windrowers Society of Automotive Engineers Selective catalytic reduction catalyst A headed and externally threaded fastener that threads into preformed threads or...
  • Page 137 REFERENCE Term Definition TFFT Turns from finger tight The product of a force X lever arm length, usually measured in Newton-meters (Nm) Torque or foot-pounds (lbf∙ft) A tightening procedure where fitting is assembled to a precondition (finger tight) and Torque angle then nut is turned farther a number of degrees to achieve its final position The relationship between assembly torque applied to a piece of hardware and axial Torque-tension...

  • Page 139: Predelivery Checklist

    Carefully follow the instructions given. Be alert for safety related messages that bring your attention to hazards and unsafe practices. Windrower Serial Number: Engine Serial Number: M1170 Windrower Predelivery Checklist ü ü Item Reference Check for shipping damage or missing parts. Be sure all —...
  • Page 140 REFERENCE ü ü Item Reference Check that interior lights are functioning properly. 4.2.6 Checking Interior Lights, page 71 Check that exterior lights are functioning properly. 4.2.4 Checking Exterior Lights, page 67 Check that hazard and signal lights are 4.2.4 Checking Exterior Lights, page 67 functioning properly.
  • Page 142 MacDon Industries Ltd. MacDon Brasil Agribusiness Ltda. 680 Moray Street Rua Grã Nicco, 113, sala 202, B. 02 Winnipeg, Manitoba Mossunguê, Curitiba, Paraná Canada R3J 3S3 CEP 81200-200 Brasil t. (204) 885-5590 f. (204) 832-7749 t. +55 (41) 2101-1713 f. +55 (41) 2101-1699 MacDon, Inc.

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