MacDon M150 Assembly Instructions Manual
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MacDon M150 Assembly Instructions Manual

MacDon M150 Assembly Instructions Manual

Macdon self-propelled windrower unloading and assembly instructions
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Download this manual See also: Operator's Manual
M150, M200 Self-Propelled Windrower
UNLOADING AND ASSEMBLY
INSTRUCTIONS
for
NORTH AMERICAN SHIPMENTS
Published: September, 2010
Form 169018
Revision C

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Summary of Contents for MacDon M150

  • Page 1 M150, M200 Self-Propelled Windrower UNLOADING AND ASSEMBLY INSTRUCTIONS NORTH AMERICAN SHIPMENTS Published: September, 2010 Form 169018 Revision C...
  • Page 2 MACDON SELF PROPELLED AUGER HEADER MACDON SELF-PROPELLED WINDROWER Form # 169018 Revision C...

  • Page 3: Introduction

    INTRODUCTION This instructional manual describes the unloading, set-up and pre-delivery requirements for the MacDon M150 and M200 Self-Propelled Windrowers. Use the Table of Contents to guide you to specific areas. Retain this instruction for future reference. CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS   INTRODUCTION ................................ 1   GENERAL SAFETY ..............................3   RECOMMENDED TORQUES ........................... 5     GENERAL ............................... 5     SAE BOLTS ............................5     METRIC BOLTS ............................. 5     FLARE TYPE HYDRAULIC FITTINGS ....................6  ...

  • Page 5: General Safety

    GENERAL SAFETY CAUTION following general farm safety precautions that should be part of your operating procedure for all types of machinery. • • Protect yourself. Provide a first-aid kit for use in case of emergencies. • When assembling, operating and servicing •...
  • Page 6 • Do not modify the machine. Unauthorized modifications may impair the function and/or safety and affect machine life. • Stop engine, and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine.

  • Page 7: Recommended Torques

    RECOMMENDED TORQUES C. METRIC BOLTS A. GENERAL The tables shown below give correct torque NC BOLT TORQUE * values for various bolts and capscrews. BOLT 10.9 DIA. "A" • Tighten all bolts to the torques specified in ft·lbf N·m ft·lbf N·m chart unless otherwise noted throughout this manual.

  • Page 8: Flare Type Hydraulic Fittings

    D. FLARE TYPE HYDRAULIC FITTINGS E. O-RING TYPE HYDRAULIC FITTINGS FITTING LOCKNUT FLARE WASHER O-RING GROOVE BODY SEAT FLARESEAT a. Check flare and flare seat for defects that might cause leakage. b. Align tube with fitting before tightening. c. Lubricate connection and hand tighten swivel nut a.

  • Page 9: English/Metric Equivalents

    ENGLISH/METRIC EQUIVALENTS INCH-POUND UNITS SI UNITS (METRIC) QUANTITY FACTOR UNIT NAME ABBR. UNIT NAME ABBR. Area acres acres x 0.4047 = hectares Flow US gallons per minute (gpm) x 3.7854 = liters per minute L/min Force pounds force x 4.4482 = Newtons inch x 25.4 =...

  • Page 10: Step 1. Unload Windrower

    UNLOADING AND ASSEMBLY STEP 1. UNLOAD WINDROWER CAUTION To avoid injury to bystanders from being struck by machinery, do not allow persons to stand in unloading area. A. TWO FORKLIFT METHOD CAUTION Equipment used for unloading must meet or c. Position one forklift on either side of trailer and exceed the requirements specified below.

  • Page 11: Single Forklift Method

    UNLOADING AND ASSEMBLY B. SINGLE FORKLIFT METHOD Chains must be the same length. CAUTION METHOD 1 CAUTION The front legs rest on the trailer bed on skid shoes. Ensure there are no obstructions to prevent rearward sliding of the skid shoes and Equipment used for unloading must meet or watch carefully that as unit is dragged, the exceed the requirements specified below.
  • Page 12 UNLOADING AND ASSEMBLY c. Position forklift on left or right side of trailer, and position forks under windrower frame. NOTE Windrower center gravity approximately 55 inches (1397 mm) rearward of drive wheel center. WARNING Ensure forks project beyond far side of frame. d.

  • Page 13: Step 2. Reposition Rh Leg

    UNLOADING AND ASSEMBLY STEP 2. REPOSITION RH LEG Only right cab-forward requires repositioning from shipping to field configuration. e. Repeat above step for second pin. Move leg out to expose one hole. a. Support the front of the windrower with stand (or equivalent) so that the RH leg is off the ground.

  • Page 14: Step 3. Install Front Wheels

    UNLOADING AND ASSEMBLY STEP 3. INSTALL FRONT STEP 4. REPOSITION CASTER WHEELS WHEELS LIFT HERE a. Raise rear of windrower slightly so that most of the weight is off the casters, using a jack or other lifting device under the frame where shown. NOTE Lifting device should have a lifting capacity of at least 5000 lb (2270 kg).

  • Page 15: Step 5. Install Steps

    UNLOADING AND ASSEMBLY STEP 5. INSTALL STEPS a. Install two ½ in. x 1.0 hex bolts in upper holes in platform. Do not thread in fully. NOTE Illustration shows widest tread width. IMPORTANT Caster wheels must be equidistant from center of windrower. b.

  • Page 16: Step 6. Install Center-Link

    Check battery disconnect switch (D) is turned off. c. Install clevis pin, and secure with hair pin. HYDRAULIC LINK - M200 STD, M150 OPTION c. Open right hand (cab-forward) maintenance platform. The hydraulic center-link is supplied in a separate d.
  • Page 17 UNLOADING AND ASSEMBLY e. Position new batteries on holder (E). RATING GROUP CCA VOLT MAX. DIMENSION Heavy Duty, 13 x 6.81 x 9.44 in. Off-Road, BCI 31A (330 x 173 x 240 mm) Vibration Resistant Install clamp (F) with bolts (G) provided, and tighten securely.

  • Page 18: Step 8. Install Am/Fm Radio

    UNLOADING AND ASSEMBLY STEP 8. INSTALL AM/FM RADIO Provision has been made for installation of AM/FM d. Remove the cut-out by cutting the tabs (B) in the radio. The mounting is designed to fit a DIN E panel. Remove sharp edges on panel. style radio with a depth of “X”...

  • Page 19: Step 9. Install Slow Moving Vehicle (Smv) Sign

    UNLOADING AND ASSEMBLY STEP 9. INSTALL SLOW MOVING h. Attach two additional wires in the wiring harness to the radio: VEHICLE (SMV) SIGN 1. Circuit 503 - Red with 1/4 in. female blade terminal. This is a live wire provided for powering a radio clock/memory, if these exist on your radio.

  • Page 20: Step 10. Attach Header

    UNLOADING AND ASSEMBLY STEP 10. ATTACH HEADER A. HEADER ATTACHMENT - D SERIES 1. Remove pin (C) from boot (D). IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box 2. Locate boot (D) on lift linkage (E), and reinstall attached to windrower, ensure that float pin (C).
  • Page 21 4. Start engine, and proceed to step g. HYDRAULIC LINK WITHOUT SELF-ALIGNMENT KIT - M200 STD, M150 OPTION 1. Stop engine. d. Slowly drive windrower forward so that boots (D) enter header legs (G). Continue to drive slowly forward until linkages contact support plates in the lower header legs, and header nudges forward.
  • Page 22 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT REEL DOWN REEL UP HEADER HEADER TILT UP TILT DOWN 3. Start engine, and activate HEADER TILT HEADER HEADER TILT UP switches on GSL to extend or retract center- TILT DOWN link cylinder so that the hook lines up with the header attachment pin.
  • Page 23 UNLOADING AND ASSEMBLY o. The M150 and M200 Windrowers may not be factory equipped with D Series header and reel hydraulics as shown below. • If not equipped, proceed to step p. to install kit. • If equipped, go to step q. to connect to header.
  • Page 24 UNLOADING AND ASSEMBLY p. If required, configure the M150 or M200 to run a D-Series draper header by installing a reel drive / lift kit. See table below for appropriate kit(s). The kits include necessary hardware installation instructions, and should have been provided with the windrower shipment.
  • Page 25 UNLOADING AND ASSEMBLY s. Connect reel hydraulics (Q) as follows: 4. Remove hose bundle with multi-coupler (Q) from tractor, position onto header receptacle, and push handle (T) to engage pins on connector. 5. Push handle away from hoses until lock 1.

  • Page 26: Header Attachment - A Series

    UNLOADING AND ASSEMBLY B. HEADER ATTACHMENT - A SERIES CAUTION Check to be sure all bystanders have cleared the area. HEADER UP HEADER DOWN b. Start engine, and activate HEADER DOWN switch on the GSL to fully retract header lift cylinders. a.
  • Page 27 UNLOADING AND ASSEMBLY d. Connect center-link as follows: HYDRAULIC LINK WITHOUT SELF-ALIGNMENT KIT - M200 STD, M150 OPTION MECHANICAL LINK - M150 1. Stop engine, and remove key. DANGER Stop engine, and remove key from ignition before leaving operator's seat for any reason.
  • Page 28 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT REEL DOWN REEL UP HEADER UP HEADER HEADER TILT UP TILT DOWN g. Install pin (A) through each boot and foot, and secure with hairpin. IMPORTANT HEADER DOWN Ensure pin (A) is fully inserted, and hairpin is installed behind bracket on boot.
  • Page 29 GSL to lower header fully. Stop engine, and remove key. HEADER DRIVE A30S and A30D TO WINDROWER n. The M150 Windrower is factory equipped with A A40D Series header hydraulics and electrical harness as shown above. Proceed to step p. NOTE If M200 Windrower is not similarly equipped, go to step o.

  • Page 30: Header Attachment - R Series

    UNLOADING AND ASSEMBLY C. HEADER ATTACHMENT - R SERIES CAUTION Check to be sure all bystanders have cleared the area. HEADER UP HEADER DOWN b. Start the engine and activate HEADER DOWN a. Remove hairpin from pin (A), and remove pin from button on the GSL to fully retract header lift on left and right header boots (B) on header.
  • Page 31 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITHOUT SELF-ALIGNMENT d. Connect center-link as follows: KIT - M200 STD, M150 OPTION 1. Stop engine, and remove key. MECHANICAL LINK - M150 DANGER Stop engine, and remove key from ignition before leaving operator's seat for any reason.
  • Page 32 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT REEL UP REEL DOWN HEADER UP HEADER HEADER TILT UP TILT DOWN g. Install pin (A) through each boot and foot and secure with hairpin. HEADER DOWN IMPORTANT Ensure pin (A) is fully inserted and hairpin is installed behind bracket on boot.
  • Page 33 NOTE Windrowers equipped with R-Series RETURN hydraulics have three hoses. If required, configure the M150 to run an R-Series rotary header by installing Kit B4657. The kit ELECTRICAL includes all necessary hardware and installation 16 FT instructions, and should have been provided with the windrower shipment.

  • Page 34: Step 11. Lubricate Machine

    UNLOADING AND ASSEMBLY STEP 11. LUBRICATE MACHINE Recommended Lubricant SPEC DESCRIPTION High Temp. Extreme Pressure (EP2) As Required Performance With 1% Max SAE Multi- Unless Molybdenum Disulphide Purpose Otherwise (NLGI Grade 2) Specified Lithium Base a. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.
  • Page 35 UNLOADING AND ASSEMBLY Lubrication Points High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base TOP LINK - TWO FITTINGS (BOTH SIDES) WALKING BEAM PIVOT) FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WHEELS) CASTER PIVOT (BOTH SIDES) FORKED CASTER SPINDLE BEARINGS TWO PLACES (BOTH WHEELS)

  • Page 36: Step 12. Program Cab Display Module (Cdm)

    • HDR CUT WIDTH Programming Instructions. • HAY CONDITIONER INSTALLED NOTE • CALIBRATE SENSORS If necessary, refer to the M150, M200 Windrower Operator’s Manual programming CDM to specific crop types and conditions. SIDE DISPLAY MAIN DISPLAY Displays Software Revision Status...
  • Page 37 RTC. If NO jump to HEADER CUT WIDTH? N O / Y E S C x x x || T I L T Appears for M150 ONLY - If "NO" then jump to: C Y L I N S T A L L E D ?
  • Page 38 UNLOADING AND ASSEMBLY C x x x || S E T If "NO" then jump to: C O N T R O L L O C K S ? M x x x || N O / Y E S V I E W C O N T R O L L O C K S ?
  • Page 39 UNLOADING AND ASSEMBLY If "NO" then jump to: C x x x C A B D I S P L A Y S E T U P ? M x x x N O / Y E S C A L I B R A T E S E N S O R S ? C x x x || D I S P L A Y L A N G U A G E ?
  • Page 40 UNLOADING AND ASSEMBLY C x x x || T O C A L I B R A T E S E L E C T Select any of the sensors by using the turn signal switches to M x x x || H E A D E R H E I G H T cycle through the choices.
  • Page 41 UNLOADING AND ASSEMBLY C x x x || S E N S O R I N P U T M x x x || H D R H E I G H T S E N S O R C x x x || S E N S O R I N P U T M x x x || H D R A N G L E...

  • Page 42: Step 13. Perform Pre-Delivery Checks

    PRE-DELIVERY CHECKS B. TIRE PRESSURES AND BALLAST STEP 13. PERFORM PRE- REQUIREMENTS DELIVERY CHECKS I. TIRE PRESSURES WARNING Measure tire pressure with a gauge. Stop windrower engine and remove key before Bar - 32 psi (221 kPa) making adjustments to machine. A child or Turf - 20 psi (138 kPa) even a pet could engage the drive.

  • Page 43: Engine Coolant

    U.S. Gal. U.S. Gal. lb (kg) * lb (kg) * (Liters) (Liters) A, D, R Series 25’ and Down A, B, C M150, M200 All Options 30’ Single Split Reel 10 (38) 200 (91) A, B, C M150, M200 W/O Conditioner 35’...

  • Page 44: Air Cleaner

    PRE-DELIVERY CHECKS E. HYDRAULIC OIL LEVEL D. AIR CLEANER a. Check that air cleaner cap is firmly attached, and a. Turn filler cap counter clockwise to loosen bung, that all clamps are secure. and remove dipstick. HOLD 0.018 in. (0.46 mm) GAUGE BETWEEN MIDDLE COILS AND TIGHTEN CLAMP UNTIL GAUGE IS SNUG...

  • Page 45: Fuel Separator

    PRE-DELIVERY CHECKS F. FUEL SEPARATOR G. GEAR BOX LUBRICANT LEVEL a. Place a container under filter drain. M150 a. Remove plug. The lubricant should be visible through the hole, or slightly running out. b. Replace plug, and tighten. H. A/C COMPRESSOR BELT M200 b.

  • Page 46: Perform Safety System Checks

    PRE-DELIVERY CHECKS 2. Pry the steering interlock away from pintle I. PERFORM SAFETY SYSTEM arms by inserting a wedge or pry bar between one of the interlock channels and pintle arm. CHECKS 3. Insert a wood block approximately ¾ inch (19 CAUTION mm) thick between the other channel and pintle arm, so that the interlock channel is...

  • Page 47: Operational Checks

    Disengage header clutch. Adjust position of Operator’s station. Operator’s station not locked. Ensure lock is engaged. Neutral interlock Contact MacDon Dealer. misadjusted. Fill empty fuel tank. No fuel to engine. Replace clogged filter. Old fuel in tank. Drain tank, refill with fresh fuel.
  • Page 48 3. Turn key to RUN. appears to labour. 4. Single loud tone sounds, engine warning lights illuminate, and CDM displays HEADER M150 - CUMMINS ENGINE DISENGAGED or DISENGAGE HEADER and IN PARK. 1. Follow procedure for Normal Start. 5. Glow plug light on CDM will cycle on/off/on 2.

  • Page 49: Gauges And Cdm Display

    1. Stand up out of the seat. a. Check engine rpm on CDM. 2. The CDM beeps once, and displays “NO IDLE MAX RPM (No Load) OPERATOR” on the lower line. M150 1100 2270 - 2330 3. If not, the Operator Presence System requires M200 1100 2250 - 2300 adjustment.

  • Page 50: Exterior Lights

    PRE-DELIVERY CHECKS VII. EXTERIOR LIGHTS c. Switch on ROAD lights, and check that all lights are functioning as shown below. a. Ensure operator’s seat is locked in cab-forward mode. b. Switch on FIELD lights, and check that all lights are functioning as shown below. HIGH / LOW LIGHTS - ROAD HIGH / LOW...

  • Page 51: Beacon (If Installed)

    PRE-DELIVERY CHECKS VIII. BEACON (IF INSTALLED) g. Rotate operator’s seat to engine-forward mode. a. Turn on ignition, and activate beacon switch. h. Switch on ROAD lights, and check that all lights are functioning as shown below. BEACON LIGHTS - AMBER TURN SIGNALS / HAZARDS - AMBER b.

  • Page 52: Interior Lights

    Controls Air Source OPERATOR’S MANUAL. See below: FRESH AIR - Starts Booster Fan and Filtered Outside Air Drawn Into Cab RECIRCULATE - Stops Booster Fan WINDROWER FORM NO. and Cab Air Is Recirculated MacDon 169017 Premier 169095 Westward 169087 • Engine Manual L.
  • Page 53 NOTES...
  • Page 54 MacDon Inc. 10708 N. Pomona Avenue Kansas City, Missouri United States, 64153-1924 t. (816) 891-7313 f. (816) 891-7323 MacDon Australia Pty. Ltd. A.C.N. 079 393 721 P.O. Box 243 Suite 3, 143 Main Street Greensborough, Victoria Australia 3088 t. 03 9432 9982 f.
  • Page 55 Check instrument console gauge lights and interior lights for operation. Check maximum (no load) engine speed at Cab Display Module (M150 – 2270-2330 rpm) (M200 – 2250-2300 rpm). Check exterior lights for operation. Check hazard and signal lights for operation.

This manual is also suitable for:

M200

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