Taski swingo 855B Power Technical Manual

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Technical Manual

Edition: V1.00/2010

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Page 1 Technical Manual Edition: V1.00/2010...
Page 2: Table Of Contents
Technical Manual Index Foreword Target Technical Training Technical Manual Conclusion Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical Information 4.2.1 Machine profile 4.2.2...
Page 3 Technical Manual 5.1.10.1 Replacing of fixation spring 5.1.11.2 Replacing of front blade 5.1.12.3 Replacing of back blade 5.1.13 Lower part & tank 5.1.14.1 Replacing of tank 5.1.15.2 Replacing of castor wheel 5.1.16.3 Replacing of filter 24V 5.1.17.4 Replacing of pump 5.1.18 Drive, Wheel group 5.1.19.1...
Page 5: Target
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training and a Technical Manual.
Page 6: Conclusion
Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Conclusion We are convinced that the new Technical Training concept together with the Technical Manual are powerful tools, which will help our service organisations to achieve a high- er level of quality in repairs and customer satisfaction.
Page 8: Health & Safety
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks as- sociated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition. All work, implemented on such machines should only be performed by trained per- sonnel in accordance with local regulations.
Page 9 Technical Manual floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and other industrial, commercial and consumer products. Static electricity, a natural phenomenon and consequently electrostatic discharge are the primary causes of countless problems affecting industry, business and personal life.
Page 11: General Information
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.
Page 12: Tools
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners • Allen keys • Torx keys 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
Page 14: Machine Range
Technical Manual Technical Data Machine range Description Version Series 7517571 TASKI swingo 855 B Power 7517572 TASKI swingo 855 B BMS EUR Power 7517573 TASKI swingo 855 B BMS UK Power 7517574 TASKI swingo 855 B BMS DK Power 7517742...
Page 15: Technical Information
Technical Manual Technical Information 4.2.1 Machine profile Pos. Value Theoretical performance (at 4.5 km/h) (m²/h) 2250 Practical performance (m²/h) Working width (mm) Squeegee width (mm) Solution tank Recovery tank Table 2: Machine profile 4.2.2 Technical data Pos. Value Noise level (ECO mode) dB(A) 64 (<60) Vibration...
Page 16: Machine Speed
Technical Manual 4.2.3 Machine speed Pos. Value Transportation speed (km/h) Cleaning speed (km/h) Ramp max. Table 4: Machine speed 4.2.4 Dimensions and weights Pos. Value Dimensions L/W/H (mm) 1220/475/1167 Door pass through with squeegee (mm) Battery compartment L/W/H (mm) 350 x 330 x 240 Net weight without batteries;...
Page 17: Battery
Technical Manual Picture 1: Dimensions 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Value Battery compartment L/W/H (mm) 350 x 330 x 240 Table 6: Battery compartment 15. March 2010 Edition: V1.00/2010 Copyright © 2010, Diversey Inc.
Page 18: Battery Specifications
Technical Manual Picture 2: Battery compartment 4.2.5.2 Battery specifications Please use batteries from Excide/Sonnenschein, as this is our preferred partner. BMS is only for dry (gel) batteries. For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection. Therefore refer to e-spares.
Page 19: Charger
Technical Manual 4.2.6 Charger Pos. Value Primary 100 - 240 Primary 50 - 60 Secondary Secondary Protection type 1 (2) Approval Cable length / BMS cable Table 8: Charger 4.2.7 Brush system Pos. Value Brush system (mm) 1x 500 Brush motor Brush speed (rpm) Brush pressure max.
Page 20: Suction Power
Technical Manual 4.2.8 Suction power Pos. Value Vacuum motor Max. air flow (l/s) Max. vacuum (mbar) Max. vacuum (kPa) 11.8 Table 10: Suction power 4.2.9 Additional Pos. Value Cleaning Solution Dosing CSD system Brush lifting mechanical Squeegee lifting mechanical Table 11: Additional 15.
Page 21: Accessories
Technical Manual Accessories & Additional parts 4.3.1 Accessories Article 7505440 Pad drive harpoon grip 500 mm 8504770 Scrubbing brush standard 500 mm 8505120 Scrubbing brush washed concrete 500 mm 8505130 Scrubbing brush abrasive 500 mm 4122528 Blade front small 4122529 Blade back small Table 12: Accessories 4.3.2...
Page 23: Mechanical Sequences
Technical Manual Mechanical Mechanical sequences 5.1.1 Handle/Upper part 5.1.1.1 Replacing of microswitch Picture 1: Microswitch Remove • Remove the 3 screws of the cover. • Remove the cover. • Unplug hour counter wires from the hour counter or the cover. •...
Page 24: Replacing Of Hall Sensor Board
Technical Manual 5.1.1.2 Replacing of hall sensor board Picture 2: Throttle hall sensor Remove • Remove microswitch according to chapter REPLACING OF MICROSWITCH. • Remove the 5 screws of the dashboard. • Remove dashboard. • Disconnect hall sensor compl. ribbon cable. •...
Page 25 Technical Manual Picture 3: Hall sensor positioning • Place and tighten screw of mechanic hall sensor compl. • Thread in the hall sensor compl. ribbon cable. • Connect hall sensor compl. ribbon cable to the dashboard. • Position dashboard and fix it with the 5 screws. •...
Page 26: Replacing Of Throttle Lever
Technical Manual 5.1.1.3 Replacing of throttle lever Remove • Remove microswitch according to chapter REPLACING OF MICROSWITCH. • Unscrew the four screws of the of switch holder bracket. • Remove switch holder bracket. • Unscrew mechanic hall sensor compl. fixation. •...
Page 27: Replacing Of Vacuum Motor
Technical Manual 5.1.1.4 Replacing of vacuum motor Picture 5: Vacuum motor Remove • Open the tank cover. • Loosen the screw on the tank cover on the support side (RH). • Loosen the screw on the other side (LH). • Close the tank cover.
Page 28 Technical Manual Remarks Ensure that the vacuum motor sealings are proper positioned before assembling the protection plate back. • Position and tighten the vacuum motor protection plate fixation. Remarks Ensure that the turn protection is placed (spin protection). • Assemble capacitor. •...
Page 29: Replacing Of Tank Cover
Technical Manual 5.1.1.5 Replacing of tank cover Picture 7: Tank cover Remove • Unscrew dashboard fixation. • Remove dashboard and disconnect all cables. • Remove screws of handle cover. • Disconnect wires of external hour counter from the cover or the hour counter depending on the setup.
Page 30 Technical Manual power electronics). • Remove cable fixation at base plate. • Thread out cables from tank cover. • Close tank cover. • Remove fixation screw of axle on one side. • Push out axle (09/101). • Remove complete cover. •...
Page 31 Technical Manual Remarks Check at the end if the vacuum motor top sealing is positioned properly, therefore unscrew and remove the dashboard and check. • Open tank cover. • Assemble tank cover lock. Adjustment Adjust the tank cover lock and ensure a proper opening and closing of the tank cover.
Page 32: Squeegee Lowering Mechanism
Technical Manual 5.1.2 Squeegee lowering mechanism 5.1.2.1 Replacing of squeegee bracket spring Picture 2: Squeegee lowering Remove • Remove the squeegee from the fixation. • Remove the tool from the brush drive unit. Remove screws (03/103) from support (03/101). Put the bracket in working position (down). Remarks Lift up the rear of machine and incline it to the front to loosen the tension of the spring.
Page 33: Squeegee
Technical Manual 5.1.3 Squeegee Picture 3: Squeegee 5.1.3.1 Replacing of fixation spring Picture 4: Offset fixation Remove • Unscrew the 2 screws of the offset fixation. • Remove the offset and the spring. • Remove the spring from the offset. Mount •...
Page 34: Replacing Of Front Blade
Technical Manual 5.1.3.2 Replacing of front blade Remove Picture 5: Front blade fixation • Tighten fixation screw until the tightening strap can be removed (the pressure to the outer sides of the squeegee body will be reduced). • Remove front blade. Mount •...
Page 35: Replacing Of Back Blade
Technical Manual 5.1.3.3 Replacing of back blade Picture 7: Back blade Remove • Untighten the fixation screws on both sides to release the pressure. • Remove the back blade. Mount • Position new back blade. • Position tightening strap. • Thighten fixation screws until the blade is proper fixed on the squeegee body.
Page 36: Lower Part & Tank
Technical Manual 5.1.4 Lower part & tank 5.1.4.1 Replacing of tank Picture 8: Tank Remove • Remove tank cover according to chapter REPLACING OF TANK COVER. • Remove fresh water hose from tank. • Remove rear panel. • Unscrew charger jack from rear panel. •...
Page 37 Technical Manual Picture 9: Water tank axle • Remove water tank fixation screws. • Remove water tank from axle. • Remove the existing parts from the tank and place it on the new one. Mount • Position the new water tank on the axle. •...
Page 38: Replacing Of Castor Wheel
Technical Manual 5.1.4.2 Replacing of castor wheel Picture 10: Castor wheel Remove • Unlock battery compartment on the LH side by removing the screw from the locking system. • Lay the machine on the LH side. • Unlock battery compartment on the RH side by removing the screw from the locking system.
Page 39: Replacing Of Filter 24V
Technical Manual 5.1.4.3 Replacing of filter 24V Picture 11: Filter 24V Remove • Remove filter cover of filter 24V. Ensure that no water is in the fresh water system before you disconnect the hoses. • Remove fixation screws from chassis. •...
Page 40: Replacing Of Pump
Technical Manual 5.1.4.4 Replacing of pump Picture 12: Pump Remove • Unlock battery compartment by removing the screws from the locking system. • Open the battery compartment. • Lower the brush drive unit to cleaning position without tool underneath. • Unscrew brush housing fixation screws.
Page 41 Technical Manual • Position and tighten screws of brush housing. • Close battery compartment. • Lock battery compartment on both sides with the screws of the locking system. 15. March 2010 Edition: V1.00/2010 5-20 Copyright © 2010, Diversey Inc.
Page 42: Drive, Wheel Group
Technical Manual 5.1.5 Drive, Wheel group 5.1.5.1 Replacing of traction unit Picture 14: Traction unit Remove • Unlock battery compartment by removing screws from locking system. • Open battery compartment. • Disconnect traction unit from power electronics. • Thread out cables from battery compartment. •...
Page 43: Brush Drive Unit
Technical Manual 5.1.6 Brush drive unit 5.1.6.1 Replacing of brush drive unit Picture 15: Brush drive replacing Remove • Unlock battery compartment by removing screws from locking system. • Open battery compartment. • Put the brush drive unit in cleaning position. •...
Page 44: Brush Drive
Technical Manual Remarks Based on data from the application department (Muenchwilen) the default setting is as mentioned. Changing this setting will not bring an improvement of the cleaning performance. Picture 16: Default setting eccentric shaft Picture 17: Default setting eccentric disc •...
Page 45 Technical Manual • Connect the brush motor to the power electronics. Connect the wires of the brush motor matching the colours. • Connect the fresh water hose to the pump. • Connect the pump wires. • Position the brush housing on the brush drive unit. •...
Page 46: Replacing Of Brush Belt
Technical Manual 5.1.7 Brush drive Picture 18: Brush drive 5.1.7.1 Replacing of brush belt Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Position brush drive unit upside down. • Remove the three screws (08/137) of cover. •...
Page 47 Technical Manual Mount • Position new belt carefully. • Mount the small tensioning roller and push it to the limit. • Thighten the fixation screw of the small tensioning roller. • Position the tensioning roller on the brush base plate. •...
Page 48: Replacing Of Pulley
Technical Manual 5.1.7.2 Replacing of pulley Picture 20: Brush pulley Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REPLACING OF BRUSH BELT. • Remove the three screws (08/136) of the coupling. •...
Page 49: Replacing Of Motor & Motor Belt
Technical Manual 5.1.7.3 Replacing of motor & motor belt Picture 21: Motor belt Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REPLACING OF BRUSH BELT. • Remove brush pulley according to chapter REPLACING OF PULLEY.
Page 50 Technical Manual Mount • Position the new motor/new belt. Take care that the belt is positioned correctly. • Insert the counter head screw. • Position the two other screws. Service Apply adhesive looking on the screws (09/134). • Tension the belt. •...
Page 51: Tool Lowering Unit
Technical Manual 5.1.8 Tool lowering unit 5.1.8.1 Replacing of foot lever Picture 23: Tool lowering Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove traction unit according to chapter REPLACING OF TRACTION UNIT. •...
Page 52 Technical Manual Mount • Build in new foot lever. • Position and tighten nuts (07/113) and (07/126). • Position cradle and foot lever in the correct position. • Assemble axle (07/112) for cradle. • Assemble microswitch and adjust accordingly. Adjustment The foot lever switch has to apply when the foot lever passes the centre of the LH side of the stop plate squeegee (07/102) Picture 25: Switching point...
Page 54: System Architecture
Technical Manual Electrical System architecture 6.1.1 General • The firmware is memorised only on the power electronics. • Applying the correct torque where required is essential for a safe operation of the machine. • ESD can harm the electronic boards and therefore reduce the life time of the machine.
Page 56: Dashboard
Technical Manual Electrical sequences 6.2.1 Dashboard Picture 3: Dashboard 6.2.1.1 Replacing of dashboard Remove • Remove the 5 screws of the dashboard. • Dismount dashboard from machine. • Disconnect all electrical connections. Mount • Connect electrical connections to dashboard. • Mount dashboard on machine.
Page 61: Dashboard Service Menu
Technical Manual 6.2.2 Dashboard service menu The swingo 855B has no dashboard service functionality except the reset of the serv- ice hour counter. 6.2.2.1 Reset service LED To reset the service hour counter LED you have to perform following steps: Picture 5: Reset service hour LED •...
Page 62: Power Electronics
Technical Manual 6.2.3 Power electronics Picture 6: Power electronics 6.2.3.1 Replacing of power electronics Remove • Loosen the two screws that fix the power electronics to the support. • Move out the power electronics. • Disconnect wires and connectors. • Remove power electronics.
Page 63: Connections
Technical Manual • M4 (05/127) with 2.5 Nm • Battery plus 6.2.3.2 Connections Picture 7: Power electronics connector 15. March 2010 Edition: V1.00/2010 6-11 Copyright © 2010, Diversey Inc.
Page 67: Charger
Technical Manual 6.2.4 Charger Picture 8: Charger 6.2.4.1 Replacing of charger Remove • Remove connector from charger. • Disconnect battery connection and thread out wires. • Unscrew main cord connection and thread out cable. • Untighten screws at the bottom to remove charger. Mount •...
Page 77 Technical Manual Glossar Foot lever 5-30 Foreword 1-2 Accessories 4-9 Front blade 5-13 Additional 4-8 Additional information 7-2 Additional parts 4-9 General 3-2, 6-2 Back blade 5-14 Batteries 3-2 Hall sensor board 5-3 Battery 4-5 Handle/Upper part 5-2 Battery compartment 4-5 Health &...
Page 78 Technical Manual Squeegee 5-12 Technical data 4-3 Squeegee bracket spring 5-11 Technical Information 4-3 Squeegee lowering 5-11 Technical Manual 1-2 System 6-18 Technical Training 1-2 System architecture 6-2 Throttle lever 5-5 System overview 6-2 Tool lowering unit 5-30 Tools 3-3 Traction unit 5-21 Tank 5-15 Tank cover 5-8...

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