Technical Manual Index Forward Target Technical Training Technical Manual Summary Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical information 4.2.1 Machine profile 4.2.2...
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Technical Manual Guide bar 5.2.1 Adjusting of bowden cable handle 5.2.2 Removing of toothrocker 5.2.3 Mounting of toothrocker 5.2.4 Removing of bowden cable handle adjustment old setup 5.2.5 Mounting of bowden cable handle adjustment old setup 5.2.6 Removing of bowden cable handle adjustment new setup 5.2.7 Mounting of bowden cable handle adjustment new setup 5.2.8...
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Technical Manual 6.3.1 Removing of electronics 6.3.2 Mounting of electronics 6.3.3 Electronics connections Charger 6.4.1 Removing of charger 6.4.2 Mounting of charger 6.4.3 Charger connections Schematics 6.5.1 Battery connections 6.5.2 Electrical schematics Additional information Available GTS Newsletter/Instructions Revision Appendix Notes 26.
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.
Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks asso- ciated with both, which call for proper precautions, such as the provision of good venti- lation and the elimination of risk of ignition. All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
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Technical Manual grees, that can be most damaging to electronical devices. Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
BMS with battery * Table 1: Machine range Remarks * only for DDM countries (Direct Delivery Machines). SKU‘s for all TASKI swingo 350 types are the „naked machine“. Brush and batteries have to be ordered separately. 26. March 2013 Edition: V2.00/2013...
Technical Manual Picture 2: Battery compartment 4.2.5.2 Battery specifications Please use batteries from Exide/Sonnenschein, as this is our preferred partner. For the correct connection of the batteries, pay attention to the voltage of each battery and the correct connection. Therefore refer to e-spares.
Technical Manual Handle 5.1.1 Removing of handle cover and electronics Picture 1: Handle without cover • Move handle to the front side so you can access the screws. • Remove the screw (01/106) for the cover (01/105) for USB access. •...
Technical Manual Handle 5.1.2 Mounting of handle cover and electronics Picture 3: Handle without cover and electronics • Connect the ribbon cable to dashboard. • Position the electronics. Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switch levers.
Technical Manual Handle 5.1.3 Removing of switch lever Picture 5: Switch lever • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove screw (01/102) for left switch lever and screw (01/102) for right switch lever. Picture 6: Switch lever screws •...
Technical Manual Handle 5.1.4 Mounting of switch lever Picture 7: Switch lever screws • Mount switch levers onto the handle. Adjustment Ensure that the gear teeth of the switch levers are correctly positioned. The switch levers have to be horizontally in one line. •...
Technical Manual Handle 5.1.5 Removing of wiping blade lever Picture 9: Wiping blade lever • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove the wiping blade lever (01/116). • Remove the end bolt of the bowden cable (01/119) for wiping blade.
Technical Manual Handle 5.1.6 Mounting of wiping blade lever Picture 11: Wiping blade lever removed • Mount the end bolt of the bowden cable for the wiping blade. • Mount wiping blade lever onto handle. Picture 12: Wiping blade lever Ensure that the wiping blade lever has the bolt with magnet (01/118) mounted.
Technical Manual Handle 5.1.7 Removing of handle adjustment lever Picture 13: Handle adjustment lever • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove wiping blade handle according to chapter REMOVING OF WIPING BLADE LEVER. •...
Technical Manual Handle 5.1.8 Mounting of handle adjustment lever Picture 15: Handle adjustment lever • Mount the end bolt of the bowden cable for the handle adjustment. • Mount handle adjustment lever onto handle. Remarks When exchanging the lever, ensure that you also mount the lever (01/ 103) for floating handle adjustment.
Technical Manual Guide bar 5.2.1 Adjusting of bowden cable handle Picture 17: Bowden cable handle • Remove the upper two screws (02/104) and only loosen the lower two screws. • Remove cover (02/103). • Release the counter nut with a 10mm fork spanner. •...
Technical Manual Guide bar 5.2.2 Removing of toothrocker Picture 18: Toothrocker • Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE. • Lift the bowden cable out of the articulation (02/113). •...
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Technical Manual Picture 20: Remove toothrocker Remarks By pulling out the axle, the distance disc (02/120) will fall out by itself. • Remove the two toothrockers (02/116,117) from the axle of the bowden cable (02/101). • Remove the two springs (02/115). 26.
Technical Manual Guide bar 5.2.3 Mounting of toothrocker Picture 21: Toothrocker detail • Mount the two toothrockers onto the axle of the bowden cable. Remarks The two toothrockers are different in shape. The mounting position doesn't matter. • Position the two springs into the articulation and insert the toothrockers.
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Technical Manual Service Lubricate the axle with grease (02/140). • Mount the retaining washer onto the axle. • Mount the distance disc between the two toothrockers on the axle. Service Lubricate the toothrockers with grease (02/140). • Mount the cover onto the articulation. •...
Technical Manual Guide bar 5.2.4 Removing of bowden cable handle adjustment old setup Picture 24: Guide bar • Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE ADJUSTMENT. • Release the counter nut with a 10mm fork spanner. •...
Technical Manual Guide bar 5.2.5 Mounting of bowden cable handle adjustment old setup Picture 26: Guide bar • Thread in the bowden cable. Remarks The adjustment side of the bowden cable is at the articulation side. • Position end bolt of bowden cable on the handle adjustment lever.
Technical Manual Guide bar 5.2.6 Removing of bowden cable handle adjustment new setup Picture 27: Guide bar • Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE. • Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.
Technical Manual Guide bar 5.2.7 Mounting of bowden cable handle adjustment new setup Picture 29: Guide bar • Thread the bowden cable into the guide bar. Remarks The adjustment side of the bowden cable is at the articulation side. • Position the end bolt of the bowden cable on the handle adjustment lever.
Technical Manual Guide bar 5.2.8 Removing of articulation old setup Picture 31: Articulation • Remove cover (02/103) according to chapter ADJUSTING OF BOWDEN CABLE HANDLE. • Release the counter nut with a 10mm fork spanner. • Loosen the tension on the bowden cable with a 8mm fork spanner.
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Technical Manual Picture 32: Articulation detail • Remove articulation (02/113) from bracket (02/112). • Remove lock of handle position (02/110). • Remove the two remaining screws (02/104) to release the guide bar. • According to what you need to exchange, remove the existing parts from the articulation and place it on the new one.
Technical Manual Guide bar 5.2.9 Mounting of articulation old setup Picture 33: Articulation detail • Mount lock of handle position into the articulation. Service Apply ball bearing grease (02/120) on the lock of handle position (02/ 110). • Mount articulation onto bracket. Picture 34: Articulation 26.
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Technical Manual Ensure the O-ring (02/107) is placed correctly. • Mount sustaining disc. Ensure the O-ring (02/107) is placed correctly. • Position the three screws and tighten them. Adjustment Tighten the screws with 20 Nm. • Position the end bolt of the bowden cable at the lock (02/110) of the handle position.
Technical Manual Guide bar 5.2.10 Removing of articulation new setup Picture 35: Articulation • Remove the cover (02/103) and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE. • Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER.
Technical Manual Guide bar 5.2.11 Mounting of articulation new setup Picture 37: Mount articulation • Place the articulation into the guide bar. • Mount the two lower screws. Adjustment Do not tighten the screws yet as the cover (02/103) will be placed later.
Technical Manual Squeegee 5.3.1 Removing of front blade Picture 38: Squeegee front side • Remove the two handles, star knobs (03/102). • Press out the squeegee inlet (03/112). • Remove the front blade (03/117) by tearing it off of the squeegee inlet.
Technical Manual Squeegee 5.3.2 Mounting of front blade Picture 40: Front blade fixation • Position new front blade onto the pins of squeegee inlet. • Mount the squeegee inlet into squeegee body. • Tighten the two handles. Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.
Technical Manual Squeegee 5.3.3 Removing of back blade Picture 41: Squeegee back side • Remove the two handles (03/102). • Press out the squeegee inlet (03/112). • Remove the back blade (03/114) by tearing it off of the squeegee inlet. Picture 42: Back blade fixation 26.
Technical Manual Squeegee 5.3.4 Mounting of back blade Picture 43: Back blade fixation • Position new back blade onto the pins of squeegee inlet. • Mount the squeegee inlet into squeegee body. • Tighten the two handles. Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.
Technical Manual Base 5.4.1 Removing of pump Picture 44: Pump • Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses. •...
Technical Manual Base 5.4.2 Mounting of pump Picture 45: Pump • Connect wires with the plugs. Remarks If you removed the charger, please mount it again. • Thread in the new pump into the pump holder. • Mount the front holder. •...
Technical Manual Base 5.4.3 Adjusting of bowden cable wiping blade Picture 46: Adjusting bowden cable wiping blade • Remove tank cover complete (06/101). • Remove recovery tank (06/121). • Release the counter nut of the bowden cable with a 10mm fork spanner.
Technical Manual Base 5.4.4 Removing of bowden cable wiping blade Picture 47: Bowden cable wiping blade • Remove tank cover complete (06/101). • Remove recovery tank (06/121). • Release the counter nut with a 10mm fork spanner. • Loosen the tension of the bowden cable (01/119) with a 10mm fork spanner.
Technical Manual Base 5.4.5 Mounting of bowden cable wiping blade Picture 48: Bowden cable wiping blade • Thread in the bowden cable. Remarks The adjustment side of the bowden cable is at chassis side. • Position end bolt of bowden cable on the wiping blade lever. •...
Technical Manual Tank cover and tank 5.5.1 Removing of clear water tank assembly Picture 49: Clear water tank assembly • Remove tank cover complete (06/101). • Remove recovery tank (06/121). • Remove the threaded adaptor (04/101) of the suction hose (04/ 102).
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Technical Manual Picture 50: Clear water tank fixation • Loosen the screw (08/104) with two 13mm fork spanners as it has a self locking nut. • Lift clear water tank (06/116) with guide bar off the chassis. • Lay the clear water tank and guide bar on the LH side. 26.
Technical Manual Tank cover and tank 5.5.2 Mounting of clear water tank assembly Picture 51: Clear water tank assembly • Position clear water tank on the chassis. Thread in the suction hose (04/102) and angle hose (07/102) correctly. Ensure that the clear water tank fits nicely onto the chassis. •...
Technical Manual Tank cover and tank 5.5.3 Removing of clear water tank Picture 52: Clear water tank • Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY. • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS.
Technical Manual Tank cover and tank 5.5.4 Mounting of clear water tank Picture 53: Clear water tank • Mount necessary parts onto the new clear water tank. • Mount guide bar onto the bracket. • Position the three screws and tighten them. Adjustment Tighten the screws with 20 Nm.
Technical Manual Vacuum unit 5.6.1 Removing of vacuum motor Picture 54: Vacuum motor • Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY. • Lift the vacuum motor (07/106) with seals out of the chassis. •...
Technical Manual Vacuum unit 5.6.2 Mounting of vacuum motor • Position seals, guiding ring and cover correctly. • Position the angle hose. Remarks The sequence of the seals, guiding ring and cover is described in the spare parts list. Picture 55: Vacuum motor details •...
Technical Manual Brush & Motor 5.7.1 Removing of brush motor belt Picture 56: Brush and motor • Remove tank cover complete (06/101). • Remove recovery tank (06/121). • Remove screw (08/107) for belt cover (08/106). • Remove belt cover (08/106). •...
Technical Manual Brush & Motor 5.7.2 Mounting of brush motor belt • Mount the brush motor belt. • Tension the belt by lifting up the brush motor. Remarks You can lift up the brush motor with a screw driver. Place the screw driver from the front side into the 12mm hole of the bracket (08/105).
Technical Manual Brush & Motor 5.7.3 Removing of brush motor Picture 58: Brush motor • Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY. • Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT. •...
Technical Manual Brush & Motor 5.7.4 Mounting of brush motor Picture 59: Brush motor • Mount the brush motor. • Position the brush motor fixation screws. • Connect brush motor wires at the connection block. Remarks If you removed the charger and connection block, please mount them again.
Technical Manual Brush & Motor 5.7.5 Removing of brush pulley Picture 60: Brush pulley • Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT. • Remove handle (08/116) for brush holder (08/118). • Remove brush holder (08/118). •...
Technical Manual Brush & Motor 5.7.6 Mounting of brush pulley Picture 61: Brush pulley • Position the brush pulley assembly. • Mount the 3 self locking nuts with a 10mm fork spanner/nut. • Mount the brush. • Mount the brush holder. •...
Technical Manual Brush & Motor 5.7.7 Adjusting of brush height Picture 62: Adjusting brush height • Remove handle (08/116) for brush holder (08/118). • Remove brush holder. • Remove the brush take up from the brush holder with a 8mm fork spanner/nut.
Technical Manual Brush & Motor 5.7.8 Removing of wiping blade Picture 63: Wiping blade assembly • Put machine into parking position with lever (05/116). • Remove cover (08/127) for wiping blade. Picture 64: Remove wiping blade cover Remarks Press the wiping blade with on hand down and release with your other hand the latches on squeegee holder (08/129) and pull it towards you.
Technical Manual Brush & Motor 5.7.9 Mounting of wiping blade Picture 65: Wiping blade • Position new wiping blade onto the pins. Ensure that the blade is mounted correctly. • Position cover for wiping blade and snap it on. Picture 66: Mount wiping blade Ensure that the cover for the wiping blade is mounted correctly.
Technical Manual Filter 5.8.1 Removing of filter Picture 67: Filter • Remove clear water tank assembly according to chapter REMOVING OF CLEAR WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses. •...
Technical Manual Filter 5.8.2 Mounting of filter Picture 69: Filter alone • Take new filter. • Connect fresh water hoses to the filter. • Thread the filter into the chassis. • Position fixation screws an tighten them. Picture 70: Mount filter •...
Technical Manual System architect 6.1.1 General Remarks The following instructions are for TASKI swingo 350B/455B as they have the same electronics. • The firmware is memorised only on the power electronics. • The foil keyboard visualises the states of the machine. It also functions as a connection between the power electronics and the devices (e.g.
Technical Manual Picture 2: System overview 455B 6.1.3 Start up/Self holding The machine is switched ON by pressing the ON/OFF button for 3 seconds and feeds the power electronics with power. The power electronics get power and it enables the proc- essor to start and go into the self holding.
Technical Manual Dashboard 6.2.2 Mounting of dashboard Picture 4: Dashboard • Clean the surface where the dashboard will be placed. • Position the new dashboard foil. • Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS. Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switcher levers.
Dashboard 6.2.4 Reset service hour counter The swingo 350B has no dashboard service functionality. There is one exception: reset of the service hour counter. To reset the service hour counter LED you have to perform the following steps: Picture 6: Dashboard foil service LED reset •...
Technical Manual Electronics 6.3.2 Mounting of electronics Picture 8: Electronics • Mount the electronics. • Connect the wires to the power electronics. • Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS. Tighten the connectors with the correct torque. Refer to adjustment or the spare parts list.
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06.18.27 electronics - connections - 350B_455B_V1.01.fm Technical Manual Pos. Plug Description [plug] Description [pin] Vacuum motor Vacuum motor Brush motor Brush motor +24VDC +24VDC Dosing valve 350B: Not used / 455B: Filter +24VDC Dosing pump 350B: Pump / 455B: Not used Charger communication Charge (yellow) Charger communication...
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06.18.27 electronics - connections - 350B_455B_V1.01.fm Technical Manual Pos. Plug Description [plug] Description [pin] Type B SMD (for Service Tool) Hall sensor Brush start Hall sensor 350B: Wiping blade Label software: - Firmware version - Boot version Label of electronics: - Name of machine - Hardware version - Production number...
Technical Manual Charger 6.4.1 Removing of charger Picture 10: Charger • Remove the 4 screws (06/112) for the battery cover (06/113). Remarks Disconnect the battery plug and unthread the charging mains. • Remove battery cover (06/113). • Remove the charger (05/101). Remarks Just pull the charger towards you as it is only mounted on slides without any fixation screw.
Technical Manual Charger 6.4.2 Mounting of charger Picture 11: Charger • Mount the connection block with screw. • Connect the wires and the communication plug. • Mount the charger. • Position battery cover. • Mount the 4 screws for battery cover. 26.
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06.20.20 charger - connections - 350B_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Charger communication Not connected/used Charger communication Not connected/used Charger communication Immobiliser Charger communication Immobiliser Charger communication Charger communication Failure (red) Charger communication Charge (yellow) Charger communication Charged (green) Power supply Mains (connection block)
08.1 swingo 350B - additional information_V1.00.fm Technical Manual Additional information Available GTS Newsletter/Instructions To find the up to date available GTS Newsletters and instructions refer to e-spares. Newsletter Date of issue Machine Subassembly Topic/Modification Serial number 2011/01 25.01.2011 TASKI swingo 350B, 755B, Service tool Service Tool Update Version 4.04...
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08.1 swingo 350B - additional information_V1.00.fm Technical Manual Newsletter Date of issue Machine Subassembly Topic/Modification Serial number 2012/30 17.12.2012 TASKI swingo 350, 455, Service Tool Service Tool Update Version 6.04 755, 760 855, 1255, 1260, 1650, 1850, XP, 4000, 5000 2013/01 13.02.2013...
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09.1 swingo 350B - revision_V1.00.fm Technical Manual Revision Date Chapter Content Description Revision 08.05.2011 Adjustment to series machine V1.10 10.01.2013 The whole book Complete new concept and template V2.00 10.01.2013 Mechanical/ Harmonization work on chapters and pictures V2.00 Electrical 10.01.2013...
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