Summary of Contents for Bayrol PoolManager Chlorine
Page 1
PoolManager ® Version 2.8 User Manual for the Measuring, Control, and Dosing System for Swimming Pools ® PoolManager Chlorine ® PoolManager Bromine ® PoolManager Oxygen ® PoolManager...
Content Content Part A: Overview ................7 9.2.9 Messages Identification of safety information ........7 9.2.10 Menu functions Safety information ..............7 9.2.11 Menu sequences Miscellaneous markings ............7 Help ..................22 General safety information........... 7 Informational text ..............23 New Functions ...............
Chapter name (printed in italics) indicates a chapter within this Part A: Overview document Menu name (printed in italics) indicates a menu in PoolManager ® Identification of safety information Parameter name (printed in italics) indicates a parameter in PoolManager ®...
Only run power to input L [35] / N [36] for the User qualification dosing outputs if circulation is running (dosing outputs must be locked via the filter pump). HAZARD! Connect power input L [35] / N [36] to the timer Insufficient personnel qualification that controls the filter pump, or use the Hazards in the event of insufficiently qualified...
Term definitions Standard access codes Bromine (Br) The following table indicates the standard default access codes. Active bromine (free bromine) in pools for disinfection, HAZARD! measured in [mg/l] Unauthorised access possible from using known Chlorine (Cl) access codes Active chlorine (free chlorine) in pools for disinfection, measured in [mg/l] Access codes facilitate access to critical areas on the...
Overview of features 7.3.1 Display and operation Great emphasis was placed on easy-to-follow, simple, and intuitive operation while developing PoolManager . The screen design is also ® presented in a modern and attractive manner. The following is an overview of the significant features and concepts in the graphic interface.
the same time, if necessary. 7.3.4 Add-on functions Extensive add-on functions 4 universal switching outputs 7.3.5 Remote access from the local network or the Flexible control of water attractions and other applications: Internet Free name selection PoolManager ® graphical user interface is based entirely on the most ...
PCs with a Linux operating system 7.3.6 Interfaces Measurement inputs: pH (BNC connector) 3x temperature (PT1000 or KTY83 sensor) Depending on the controller model: Smartphones, such as: CI / Br (potentiostatic 3-electrode system) Apple iPhone Redox potential (BNC connector) ®...
Part B: Function description Info HTML 5 support In order to use the full scope of functions for remote Required user qualification: access to PoolManager , the browser being used has ® TRAINED USER to support the current HTML 5 standard. All activities described in Part B may only be performed Info by trained users as defined in the Chapter User...
8.5.1 Calling up quick info Important menus To call up quick info, the normal address for remote access (IP 9.1.1 Home view address or URL) is attached along with the following suffix: Home view is the standard view that can usually be seen on the /cgi-bin/webgui.fcgi?infoframe=0 screen and provides an overview of all important data and operating Thus, a complete URL would be, for example...
9.1.2 Main menu (icon menu) Operating mode / operating status The main menu can be called up at any time using the Menu hotkey. It Auto Measuring, control, and dosing run facilitates direct access to all important system functions. in automatic mode Manual Manual dosage is running Control is turned off...
Flexibly configurable blocking of dosing Device Settings Optional link with external switches Basic controller settings Interface via relay switching outputs or Menu language 4-20 mA current loop (optional) Individualisation of user interface Controller name Flockmatic pump ®...
9.1.4 Mode menu Further menus (standard menus) The mode menu can be called up at any time using the Mode hotkey. Most menus, by far, consist of multiple recurring standard elements, It makes it possible to turn most system functions on and off and to set which can be combined with each other in a menu as desired.
9.2.2.1 Entry screen 9.2.3.1 Entry screen There is one uniform entry screen for all numerical parameters, in There is one uniform entry screen for all selection parameters which is which values can be configured. used to change selection parameter settings. Parameter name Display of all selection options.
INFO 9.2.4 Text parameter International keyboard layouts A text parameter represents a text that you can enter, e.g. a name for the controller or for a function. If you set the language menu to Russian or Greek, then the characters available on the screen keyboard will be automatically adjusted accordingly.
9.2.6 Date parameter 9.2.7 Access code Date parameters are used to enter and display a date. There are various access codes for menu access. Parameter name (button) Parameter name (button) Calls up the parameter's help text Calls up the parameter's help text Access code (button) Date (button) Calls up the entry screen for the access code.
9.2.7.1 Entry screen 9.2.8.1 Entry screen There is one uniform entry screen for setting an access code. There is one uniform entry screen for all network (IP) addresses in which the address can be configured. Display of an input mask for the access code. Display of current IP address (or current input) x stands for a number that has already been entered.
Help 9.2.10 Menu functions In some menus, one or multiple menu functions are offered in the Help text is available for each menu and each parameter. bottom line. Each menu function is represented by a button. Pressing the button calls up the corresponding function. Active use of the help function Example: Function for starting a manual dosage: The integrated help function is the easiest way to...
Blue style Informational text During menu navigation, informational text is shown in many areas that, for example, provide you with information on a function or on potential hazards. Note: The menu styles available may change and further styles may be added. The menu style setting in the controller settings menu provides you with all styles currently available: 9.5.1.1 Transparent style...
9.5.2 Background image The measurement graph can be called up at any time as follows: There are various background images available for transparent style. It is also possible to upload one's own background images to PoolManager ® Menu hotkey Cool Water Measurement graph Stored data can be graphically displayed on the controller at any time.
Measurement graph with break Slow scroll forward and/or backward along the time (PoolManager ® was turned off): axis by one half screen width, i.e. for example, by 12 hours if the screen displays 24 hours. Quick scroll forward and/or backward along the time axis by one full screen width, i.e.
10.3 Configuration Water maintenance The configuration measurement graph menu is called up from the PoolManager’s most important function is continuous measurement ® measurement graph using the menu button and automatic correction of pH value and disinfection of pool water. The following table shows the menu contents: This is how PoolManager always ensures optimal water quality.
The determined redox value for the desired chlorine / bromine value is 11.2 Disinfection configured as a setpoint in PoolManager ® . The control system ensures that the redox value remains consistently on level with the configured Alternatively, there are three water disinfection variations available for setpoint.
12.2 Dosing rate HAZARD! The controller continuously calculates the optimal dosing rate in the Overdosing if pH value is wrong current situation. The further the current measured value is from the If disinfection is enabled before the pH value is stable setpoint, the higher the calculated dosing rate is.
12.3 Show in home view 12.4 Configuration parameters You'll find all configuration parameters in the following menus: Configuration pH Configuration Redox (mV) (PoolManager ® Cl / Br only) Configuration Chlorine (PoolManager PRO only) ® Several of the configuration parameters are found in the sub-menu Advanced Settings.
Example 2 (chlorine, PoolManager PRO only): ® For pool volumes that are larger in relation to the dosing pump output, the proportional range Setpoint 0.65 mg/l generally has to be reduced. Proportional range 0.50 mg/l This leads to longer switch-on times on the dosing ...
The following figure shows how the control system performs in the INFO deadzone using pH control as an example. Pool volume and dosing rate The default values for the minimum dosing rate are oriented towards the following general conditions: Assuming a pool volume ca.
12.4.11 Recommended settings (PoolManager PRO) ® The following table provides information on the recommended parameter settings for pH and chlorine / bromine control. Recommended parameter settings Parameter Chlorine (Cl) / Bromine (Br) Setpoint Ideal range Depending on application pH 7.0 ... 7.4 region Lower alarm approx.
13.2 Calibration pH 12.5.2 Configuration Wizard There are various options for calibrating a pH electrode: There is a configuration wizard in each of the configuration menus for 1-point calibration with buffer solution pH 7 pH and chlorine (Cl) and redox (mV). You only need to enter the pool ...
Using the measured value, you can see when measurement stabilises 2-point calibration with buffer solution (e.g. pH 9 and pH 7) when you, for example, place the electrode into the buffer solution. Block the measuring water Current Signal Separate the electrode cable from the controller This is the currently measured electric signal on the electrode in [mV].
13.3 Calibration chlorine (Cl) / bromine (Br)) Current value This is the current measured value calculated using the parameters from the last calibration, which are still valid. This value may deviate INFO from the actual value. It is only displayed to give you a certain level of PoolManager PRO only ®...
13.4.1.3 Step by step 13.4 Calibration redox (mV) 1-point calibration with buffer solution (e.g. 465 mV) The calibration for redox measurement is performed as 1-point Block the measuring water calibration. A buffer solution with a known redox value (e.g. 465 mV) is Separate the electrode cable from the controller used.
13.5.1 Step by step The recommended setting for the basic dosing amount is 0.5 litres per 10m³ of pool volume. 1. Bring the pool to the desired chlorine / bromine level via manual dosing or manual addition of chlorine or bromine. It's best to add 14.1.1 Main dosing the required volume in multiple increments and to check the value...
Example: Programmed basic dosing amount of 2.0 litres, water temperature at 28 °C, temperature compensation set to "normal" Refresh dosing amount = 2.0 litres x factor of 0.2 = 0.4 litres If the temperature compensation setting is changed to “high”: ...
Operating hours 14.2 Show in Home view In this menu, the permissible times for Bayrosoft ® dosing can be restricted. This can be used when, for example, if no dosing during night-time hours is preferred. Planned Dosings Display of the next planned main and refresh dosages. There is also an option to reschedule the planned dosings.
PT1000 (standard) This is the standard measuring water temperature sensor used in the measurement chamber. KTY83 This model was used in earlier BAYROL controllers KTY16-6 (2kΩ parallel) This model is also common in the swimming pool industry IMPORTANT NOTICE! KTY16-6 temperature sensor When using a KTY16-6 sensor, a 2kΩ...
15.7 Calibration 15.5 Show in the home view Calibration of temperature measurement is performed in the menu: Calibration Temperature Please perform calibration as follows: Select the temperature input to be calibrated 1-Point Calibration T1 / T2 / T3 Measure the corresponding temperature (water, solar, air) for the corresponding input on the thermometer Enter the temperature measured as the calibration value If the displayed measured value (Current value) is stable and is...
Upper alarm The following displays and settings are available in each menu: (blocks only manual dosing in D+ dosing direction) Parameter Setting range Standard setting Lower alarm Default set Europe (blocks only manual dosing in D- dosing direction) Current Value Display of current measured value for orientation After the end of an alarm, the block on manual dosing is released and...
Inductive proximity switch (left) The pump test function is used to quickly check whether the individual and float (right) dosing pumps are connected correctly and are fundamentally operational. There is no alarm block during a pump test, i.e. the corresponding pump should definitely be running during a pump test. If that is not the case, then there is an error in the pump or in the electrical connection.
17.2.2.2 Alarm in case of missing flow signal (Default, Acknowledge Flow Alarm = Manual) This option is only sensible for swimming pools where circulation runs around the clock without interruption. PoolManager assesses a ® missing flow signal as a severe error that is signalised with various alarm mechanisms.
17.7.2 Flow alarm settings 17.6 Table overview Duration of start delay Alarm Blocking of dosing Notes Alarm delay for the flow alarm Upper alarm Only for dosing direction Blocking is released as soon Flow alarm acknowledgement (automatic / manual) (pH, mV, Cl, as the measured value drops ...
Service messages The following figure shows the internal wiring on the alarm relay. All connections shown are run internally as conducting paths. The menu Service Messages is called up as follows: Menu hotkey Service Messages The function Service Messages facilitates targeted planning of certain service processes: ...
18.1 Signalising due Service Messages 19.1 Events Due service messages are signalised as follows: The following events are logged individually in the eventlog: Flashing of the entire display PoolManager power on and off ® Flashing ends immediately upon touching the touchscreen. ...
19.2.2 Example, O2 (Bayrosoft ) dosing ® 20.1 Date & Time This example of O2 (Bayrosoft ) dosing is intended to show the The following functions are available in the menu Date & Time: ® benefits of the eventlog: Menu Date & Time 1 06.06.2012 08:44 Time...
21.1 Management of system configurations Service functions This menu provides you with a wide range of options to load or save Required user qualification: entire system configurations. The source or destination can be a PC in remote access or a USB memory stick. Furthermore, PoolManager ®...
22.2 Users IMPORTANT NOTICE! You have to login as a user in order to receive access rights for certain Availability of access codes functions on PoolManager ® Ensure that all access codes are known and available For menu access, select a username and enter the correct access as needed, even after longer periods of time.
22.3 Overview of user rights User level ► Guest Customer Customer Service Master Factory (Level 0) (Level 1) (Level 2) (Level 3) (Level 4) (Level 5) ▼ Function Standard access code 1234 5678 8642 xxxx xxxx Complete menu navigation "See everything - change nothing" Setting uncritical parameters Setting parameters critical to function Setting parameters relevant to safety...
22.6.1 User selection 22.6 User login with access code If the user selection screen is opened in the menu User login (2), then Most parameter changes and access to some menus require it will be displayed as follows: authentication with a certain user level. If authentication is required, then the menu User login will appear automatically.
23.1 Data import and export Communication & Interfaces The menu Data import and export provides functions for importing and The menu Communication & Interfaces is called up as follows: exporting various data: Export measurement graph Download measurement graphs from the PoolManager ®...
Universal switch outputs (4x) 23.2 E-mail functions 25.1 Safety information Required user qualification: Required user qualification: IT SPECIALIST TRAINED SPECIALIST or Setting up e-mail functions, especially accounts for ELECTRICAL SPECIALIST sending e-mail (SMTP) may only be performed by an IT Connection, configuration, and start-up of universal SPECIALIST as defined in the chapter User switch outputs may only be performed by a TRAINED...
The following settings are possible for each of the 6 time intervals: 25.3 Configuration menu Sub-menu Timer interval (1..6) The configuration menus for each individual switch output are set up Weekdays Selection of one or multiple weekdays on which the identically.
The following safety settings are available: 25.3.2.1 External switch or push-button Each switch output can be linked with an external switch or push- Sub-menu Safety settings button, which facilitates turning the function on or off manually. Allow remote access Potential settings: ...
The following terminal blocks are allocated to the relay switch outputs: 25.4.1.1 Control of an external system via 230V~ mains supply Relay switch output Terminal block Function A 230 V~ unit is connected between neutral conductor N (blue) and phase L (brown) of the power supply, between which there is a voltage OUT 1 On / off switch of 230 V~ (AC voltage).
25.4.2 Lifespan of relay switching contacts 25.4.1.2 Control of an external system Depending on application, the lifespan of a relay switching contact with a volt-free control input may be limited. Some systems have a volt- free control input. This can be connected In general, the lifespan of a relay contact is reduced by high switching directly to a PoolManager’s switch output.
26.3 Menu Filter pump The following settings are possible for each of the 6 timer intervals: The configuration menu for filter pump control is called up with the Sub-menu Timer interval (1..6) following icon: Filter pump mode The desired operating mode for this time interval: ...
26.3.2.2 Configuration 4-20mA current output 26.3.2.4 Dosing Settings Only for control with 4-20 mAcurrent output: Here, you can define the operating modes in which dosing is blocked This menu configures the 4-20 mA current output for the filter pump for pH control and disinfection. control.
26.4 Electrical connection The following Allocation of inputs and outputs is required in the menu for the connection schematic shown in this figure: Required user qualification: ELECTRICAL SPECIALIST Function Relay switch output Electrical connection of filter pump control may only be Relay output 'Filter pump on/off' OUT 1 [26] performed by an ELECTRICAL SPECIALIST as...
INFO 27.3.1 Programmable timer Connection of neutral conductor N and PE This menu provides 3 freely programmable timer intervals A Flockmatic pump's neutral conductor N and ® for Flockmatic control. ® protective earth PE can be connected to the N and PE Programming here is identical to programming the timers for the terminal blocks as shown in the figure.
28.3 Function 28.5 Menu Heating The desired temperature setpoint and switch hysteresis can be The configuration menu for heating control is called up with the configured as parameters. following icon: The setpoint temperature is configurable in a range between 10.0 °C and 40.0 °C.
28.5.1.1 Frost protection Solar heating The menu Frost protection can be used to activate a frost protection function for heating control. 29.1 Overview Sub-menu Frost protection PoolManager ® offers the option to control a solar heating system. Ambient temperature The temperature input used for measuring air The solar heating system is controlled via a simple relay switch output input temperature (optional for frost protection):...
29.5.2 Safety settings 29.5 Menu Solar heating The configuration menu for solar control is called up with the following HAZARD! icon: Hazard via remote access In some circumstances, hazards may be yielded via Solar heating remote access to the solar control system, e.g. scalding.
INFO INFO Suitable salt electrolysis systems Pulse interval dependency on the dosing rate In order for this function to be used, the salt electrolysis When using trigger pulses, the interval between two system used has to have the corresponding input for sequential pulses varies depending on the current external control, either for trigger pulses or for a dosing output.
31.1.1 Programmable timer Eco mode (energy saving mode) This menu provides 6 programmable timer intervals for eco mode. The function eco mode (energy saving mode) facilitates automatic, Eco mode is activated during the programmed times; normal mode is timed switch of the pool from normal mode into an energy-saving activated outside of the programmed times.
31.1.3 Safety settings Universal switch inputs IN 1 ... IN 4 HAZARD! PoolManager provides four universal switch inputs that can be ® connected to external volt-free switches or switch contacts: Hazard via remote access Depending on the form of realisation, hazards may be Universal switch created from remote access to the eco mode function.
Hardware resources (inputs and outputs) The simultaneous use of numerous add-on functions is limited by the hardware resources available. This includes the following inputs and outputs: Relay switch outputs OUT 1 ... OUT 4 Universal switch inputs IN 1 ... IN 4 ...
Part C: Direct sunlight, thermal radiation, frost, and moisture must be avoided. Installation, start-up, maintenance Ensure sufficient ventilation. No current-carrying lines, relays, electric motors, etc. in the near Required user qualification: vicinity. TRAINED SPECIALIST The installation location should be as close to measuring water All activities described in Part C may only be performed extraction and return as possible.
37.3 PoolManager Bromine installation diagram ® Installation into the circulation system Depending on the maintenance method chosen, install PoolManager ® on the circulation system as follows. 37.1 PoolManager Chlorine installation diagram ® 1. PoolManager ® Bromine 2. Heat exchanger/Heating 3. Sand filter 4.
37.5 PoolManager installation ® 37.5.2 Measurement system IMPORTANT NOTICE Ensure that connections are sealed tightly for all hose and assembly connections. No liability for any leakage! 37.5.1 Connection with the circulation system Install the tapping saddles for measuring water extraction and return and injection valves as shown in the diagrams.
Maintenance NOTE Maintenance frequency is only partially dependent IMPORTANT NOTICE upon utilisation intensity. Chemical strain, for example, Use only replacement parts and sensors from the on plastic parts begins immediately upon first contact manufacturer. Otherwise, the warranty will be with the medium and is not dependent upon the type of forfeited.
The dosing pump's hose is replaced without removing the rotor. Winter breaks No special measures are necessary for short breaks in usage (e.g. several days). For longer operational breaks of multiple weeks, such as the winter months, the following work must be performed: ...
Commissioning PoolManager has a menu for the first start-up. This menu covers all Variation B: PoolManager Chlorine/Bromine ® ® parameters relevant to successful installation. Step 4: Calibration This menu for first start-up can be called up at any time as follows: Calibration (comparison) of 1-point calibration pH.
Dosing pumps Each terminal block is set up as follows: 42.1 Peristaltic pumps Terminal Function The standard PoolManager ® dosing pumps are so-called peristaltic Working contact pumps (hose pumps). Rollers on the rotor continuously squeeze the dosage hose, thereby providing for the dosing of maintenance Centre contact products.
42.1.2 Configuration 42.2.2 Electrical connection You'll find all relevant settings in the menu Requisite user qualification: ELECTRICAL SPECIALIST The electrical connection for eco mode may only be Service Functions Configuration dosing pumps performed by an ELECTRICAL SPECIALIST as defined in the chapter User qualification.
The most current software version will be available for download in the then the following problems will arise: retailer section on the BAYROL website. The calculation for duration of manual dosing is not All software is packed into one file (file size ca. 25 MB). The file name correct.
The updating process takes about 5 minutes. Once competed, PoolManager ® will perform an automatic restart and will boot with the updated software. You can then remove the USB stick. To do so, turn off PoolManager ® voltage supply. Network connection Please the US memory stick with the software update into Required user qualification: PoolManager...
Feed a standard network cable with an RJ45 plug into the The following figure schematically shows a connection between terminal box as shown in the following figures. PoolManager ® and a wireless network. Next, run the cable through the cable fitting's cover and through the fitting itself.
45.2.2 PowerLAN (dLAN) INFO PowerLAN technology (also called dLAN (direct LAN) or Powerline Network ID and host ID for IP addresses Communication (PLC)) uses the building's 230V~ system for setting In most networks, the IP address is broken down as up network connections.
The DNS server (Domain Name Server) translates URLs (e.g. configuration: www.bayrol.de) into the respective IP addresses on the Internet. In general, the network router usually assumes this task, i.e. you enter the IP address of your network router here as well.
By contrast, PoolManager and other devices on the local network ® 47.2 Step by step possess only one local IP address. They do not have their own IP address on the Internet. INFO The following figure schematically shows a local network with an Static IP address Internet connection via the router.
Example: 47.2.3 Port forwarding on the network router PoolManager ® For remote access to PoolManager ® , you'll still need to set up port- IP address 192.168.1.88 forwarding on the network router. Port forwarding ensures that the External access via port 80 (standard port), for example: router forwards the respective queries from the Internet to http://myPoolManager.dtdns.net PoolManager...
Hardware description 49.2 CPU printed circuit board Required user qualification: ELECTRICAL SPECIALIST Electrical connections and all further activities described in this chapter may only be performed by ELECTRICAL SPECIALISTS as defined in the Chapter User Qualification. HAZARD! Electrostatic charges When working on an uncovered unit, electrostatic charges can lead to damage to the sensitive electronic SD memory card (must always be plugged in!) components on PoolManager...
49.3.1.1 Connect cable 49.4 Electrical connections Required user qualification: 49.4.1 External connections ELECTRICAL SPECIALIST Electrical connections may only be performed by an ELECTRICAL SPECIALIST as defined in the chapter User qualification. Spring contacts can be opened with a simple screwdriver in order to connect a cable: Insert a matching screwdriver into the aperture above the terminal as far as possible.
49.4.2 Connection terminals 49.4.2.1 Connection terminals of low voltage 49.4.2.2 Connection terminals for 230VAC Function Terminal Notes Function Terminal Notes Potentiostatic chlorine Reference electrode Dosing outputs Relay working contact measurement (Ag/AgCl) Disinfection (Dosing output) (Analyt and pH- Working electrode (gold) Relay centre contact PoolManager PRO ...
49.5 Power supply 230V~ 49.6 Standard wiring PoolManager has three different branches for 230 V~ supply: ® (Without add-on functions) 230 V~ supply for the PoolManager ® unit The following figure schematically shows a typical PoolManager ® (L / N / PE, fuse F1 3.15SB) connection configuration.
(WE) is linked directly with the chlorine measuring cell's 49.6.2 Connecting the flow switch gold electrode. Also see the section Flow monitoring. Service measures on the unit 50.1 Opening the casing IMPORTANT NOTICE! Open on the right Never open the casing on the left side, as damage may otherwise occur.
HAZARD! 50.3 Fuses Potential malfunctions following battery alarm PoolManager ® Working electrode (gold) has three lead fuses on the Following a battery alarm, it's possible that branches of the 230 V~ power supply; also see Power supply 230 V~. PoolManager ®...
50.6 Replacing the configuration module Troubleshooting The configuration module stores PoolManager ® device configuration: The following table shows the typical problems that can arise when Maintenance program, optional add-on functions, etc. operating PoolManager ® . Potential causes and remediation measures are indicated for each of the problems.
Page 92
Type of problem Potential cause of the Remediation of the Type of problem Potential cause of the Remediation of the problem problem problem problem Redox measurement Automatic dosage O2 (Bayrosoft ® Redox potential does not Calibration erroneous or Perform a new The unit does not trigger Dosing is blocked by an Remediate alarm cause...