Summary of Contents for Bayrol PoolManager Chlorine
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Version 2.5 User Manual for the Measuring, Control rol, and Dosing System for Swimming ing Pools ® PoolManager Chlorine ® PoolManager Bromine ® PoolManager xygen ® PoolManager...
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Content Content Part A: Overview ................7 9.2.8 Network (IP) addresses Identification of safety information ........7 9.2.9 Messages Safety information ..............7 9.2.10 Menu functions Miscellaneous markings ............7 9.2.11 Menu sequences General safety information........... 7 Help ..................22 New Functions ...............
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Content 49.1 System printed circuit board ..........85 49.2 CPU printed circuit board ........... 85 49.3 Connection terminals with spring contacts ......85 49.3.1 Technical information 49.4 Electrical connections ............86 49.4.1 External connections 49.4.2 Connection terminals 49.5 Power supply 230V~ ............88 49.6 Standard wiring (Without add'on functions) .......
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1 Identification of safety information • -" (printed in italics) indicates a chapter within this Part A: Overview document • (printed in italics) indicates a menu in PoolManager ® Identification of safety information • (printed in italics) indicates a parameter in ®...
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3 New Functions • Only run power to input L [35] / N [36] for the User qualification dosing outputs if circulation is running (dosing outputs must be locked via the filter pump). HAZARD! • Connect power input L [35] / N [36] to the timer Insufficient personnel qualification that controls the filter pump, or use the...
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5 Term definitions Term definitions Standard access codes • Bromine (Br) The following table indicates the standard default access codes. Active bromine (free bromine) in pools for disinfection, HAZARD! measured in [mg/l] • Unauthorised access possible from using known Chlorine (Cl) access codes Active chlorine (free chlorine) in pools for disinfection, measured in [mg/l]...
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7 Overview Overview of features 7.3.1 Display and operation Great emphasis was placed on easy'to'follow, simple, and intuitive operation while developing PoolManager ® . The screen design is also presented in a modern and attractive manner. The following is an overview of the significant features and concepts in the graphic interface.
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7 Overview 7.3.4 Add.on functions 7.3.5 Remote access from the local network or the Internet Extensive add.on functions • PoolManager ® graphical user interface is based entirely on the most 4 universal switching outputs recent standard Internet (Web) technologies. Flexible control of water attractions and other applications: •...
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7 Overview 7.3.6 Interfaces Measurement inputs: • pH (BNC connector) • Smartphones, such as: 3x temperature (PT1000 or KTY83 sensor) • ® Apple iPhone Depending on the controller model: • ® • Smartphones with a Google Android operating system CI / Br (potentiostatic 3'electrode system) •...
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8 Remote access Part B: Function description Info HTML 5 support In order to use the full scope of functions for remote Required user qualification: access to PoolManager ® , the browser being used has TRAINED USER to support the current HTML 5 standard. All activities described in Part B may only be performed Info by trained users as defined in the Chapter...
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9 Display and operation - Graphical user interface 8.5.1 Calling up quick info Important menus To call up quick info, the normal address for remote access (IP 9.1.1 Home view address or URL) is attached along with the following suffix: Home view is the standard view that can usually be seen on the /cgi.bin/webgui.fcgi?infoframe=0 screen and provides an overview of all important data and operating...
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9 Display and operation - Graphical u l user interface 9.1.2 Main menu (icon me menu) Operating mode / operating status The main menu can be called up a p at any time using the Menu hotkey. It Auto Measuring, control, and dosing run facilitates direct access to all impo portant system functions.
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9 Display and operation - Graphical u l user interface • Flexibly configurab rable blocking of dosing Device Settings • Optional link with e • h external switches Basic controller settings • • Interface via relay s ay switching outputs or Menu language •...
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9 Display and operation - Graphical user interface 9.1.4 Mode menu Further menus (standard menus) The mode menu can be called up at any time using the Mode hotkey. Most menus, by far, consist of multiple recurring standard elements, It makes it possible to turn most system functions on and off and to set which can be combined with each other in a menu as desired.
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9 Display and operation - Graphical user interface 9.2.2.1 Entry screen 9.2.3.1 Entry screen There is one uniform entry screen for all numerical parameters, in There is one uniform entry screen for all selection parameters which is which values can be configured. used to change selection parameter settings.
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9 Display and operation - Graphical user interface INFO 9.2.4 Text parameter International keyboard layouts A text parameter represents a text that you can enter, e.g. a name for the controller or for a function. If you set the language menu to Russian or Greek, then the characters available on the screen keyboard will be automatically adjusted accordingly.
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9 Display and operation - Graphical user interface 9.2.6 Date parameter 9.2.7 Access code Date parameters are used to enter and display a date. There are various access codes for menu access. Parameter name (button) Parameter name (button) Calls up the parameter's help text Calls up the parameter's help text Date (button) Access code (button)
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9 Display and operation - Graphical user interface 9.2.7.1 Entry screen 9.2.8.1 Entry screen There is one uniform entry screen for setting an access code. There is one uniform entry screen for all network (IP) addresses in which the address can be configured. Display of an input mask for the access code.
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9 Display and operation - Graphical user interface 9.2.10 Menu functions Help Help text is available for each menu and each parameter. In some menus, one or multiple menu functions are offered in the bottom line. Each menu function is represented by a button. Pressing the button calls up the corresponding function.
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9 Display and operation - Graphical u l user interface Blue style Informational text During menu navigation, informational text is is shown in many areas that, for example, provide you with informatio ation on a function or on potential hazards. Note: The menu styles available le may change and further styles may be added.
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10 Measurement graph 9.5.2 Background image The measurement graph can be c e called up at any time as follows: There are various background images available ble for is also possible to upload one's own ba background images to PoolManager ®...
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10 Measurement graph Measurement graph with break Slow scroll forward and/or backward along the time ® (PoolManager was turned off): axis by one half screen width, i.e. for example, by 12 hours if the screen displays 24 hours. Quick scroll forward and/or backward along the time axis by one full screen width, i.e.
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11 Water maintenance 10.3 Configuration Water maintenance " menu nu is called up from the PoolManager’s ® most important f nt function is continuous measurement measurement graph using the menu button and automatic correction of pH v value and disinfection of pool water. The following table shows the menu contents: This is how PoolManager ®...
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11 Water maintenance The determined redox value for the desired chlorine / bromine value is 11.2 Disinfection ® configured as a setpoint in PoolManager . The control system ensures that the redox value remains consistently on level with the configured Alternatively, there are three water disinfection variations available for setpoint.
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12 Measurement, control, dosing (pH value, redox value, chlorine / bromine) 12.2 Dosing rate HAZARD! The controller continuously calculates the optimal dosing rate in the Overdosing if pH value is wrong current situation. The further the current measured value is from the If disinfection is enabled before the pH value is stable setpoint, the higher the calculated dosing rate is.
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12 Measurement, control, dosing (pH value, redox value, chlorine / br bromine) 12.3 Show in home view 12.4 Configuration parame meters You'll find all configuration parame meters in the following menus: ® R ' 9 * ., ., *PoolManager Cl / Br only) ®...
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12 Measurement, control, dosing (pH value, redox value, chlorine / bromine) Example 2 (chlorine, PoolManager ® PRO only): For pool volumes that are larger in relation to the • dosing pump output, the proportional range Setpoint 0.65mg/l generally has to be reduced. •...
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12 Measurement, control, dosing (pH value, redox value, chlorine / bromine) The following figure shows how the control system performs in the INFO deadzone using pH control as an example. Pool volume and dosing rate The default values for the minimum dosing rate are oriented towards the following general conditions: •...
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12 Measurement, control, dosing (pH value, redox value, chlorine / bromine) 12.4.11 Recommended settings (PoolManager ® PRO) The following table provides information on the recommended parameter settings for pH and chlorine / bromine control. Recommended parameter settings Parameter Chlorine (Cl) / Bromine (Br) Setpoint Ideal range Depending on application...
13 Calibration (basic measurement adj adjustment) 13.2 Calibration pH 12.5.2 Configuration Wizard There are various options for calib alibrating a pH electrode: There is a configuration wizard in each of the c e configuration menus for • 1'point calibration with buffer fer solution pH 7 pH and chlorine (Cl) and redox (mV).
13 Calibration (basic measurement adjustment) Using the measured value, you can see when measurement stabilises 2.point calibration with buffer solution (e.g. pH 9 and pH 7) when you, for example, place the electrode into the buffer solution. Block the measuring water Current Signal Separate the electrode cable from the controller This is the currently measured electric signal on the electrode in [mV].
13 Calibration (basic measurement adj adjustment) 13.3 Calibration chlorine (Cl) / bromin ine (Br)) Current value This is the current measured val value calculated using the parameters from the last calibration, which ar are still valid. This value may deviate INFO from the actual value.
13 Calibration (basic measurement adj adjustment) 13.4.1.3 Step by step 13.4 Calibration redox (mV) 1.point calibration with buffer so r solution (e.g. 465 mV) The calibration for redox measurement is is performed as 1'point Block the measuring water calibration. A buffer solution with a known redox dox value (e.g.
14 Automatic dosing O2 (Bayrosoft®) 13.5.1 Step by step The recommended setting for the basic dosing amount is 0.5 litres per 10m³ of pool volume. 1. Bring the pool to the desired chlorine / bromine level via manual dosing or manual addition of chlorine or bromine. It's best to add 14.1.1 Main dosing the required volume in multiple increments and to check the value...
14 Automatic dosing O2 (Bayrosoft®) Example: Programmed basic dosing amount of 2.0 litres, water temperature at 28°C, temperature compensation set to "normal" • Refresh dosing amount = 2.0 litres x factor of 0.2 = 0.4 litres If the temperature compensation setting is changed to “high”: •...
14 Automatic dosing O2 (Bayrosoft®) Operating hours 14.2 Show in Home view ® In this menu, the permissible times mes for Bayrosoft dosing can be restricted. This can be used when, en, for example, if no dosing during night'time hours is preferred. Planned Dosings Display of the next planned main a in and refresh dosages.
This is the standard measurin ring water temperature sensor used in the measurement cha hamber. • KTY83 This model was used in earlie rlier BAYROL controllers • KTY16.6 (2kO parallel) This model is also common in in the swimming pool industry IMPORTANT NOTI TICE! KTY16.6 temperat...
16 Manual dosing 15.7 Calibration 15.5 Show in the home view Calibration of temperature measur surement is performed in the menu: Please perform calibration as follo llows: Select the temperature inpu nput to be calibrated 6 A 6 A Measure the corresponding ing temperature (water, solar, air) for the corresponding input on on the thermometer...
16 Manual dosing • Upper alarm The following displays and settings are available in each menu: (blocks only manual dosing in D+ dosing direction) Parameter Setting range Standard setting • Lower alarm Default set Europe (blocks only manual dosing in D' dosing direction) Current Value Display of current measured value for orientation After the end of an alarm, the block on manual dosing is released and...
17 Safety functions and alarms Inductive proximity switch (left) The pump test function is used to quickly check whether the individual and float (right) dosing pumps are connected correctly and are fundamentally operational. There is alarm block during a pump test, i.e. the corresponding pump should definitely be running during a pump test.
17 Safety functions and alarms 17.2.2.2 Alarm in case of missing flow sign ignal (Default, Acknowledge Flow Alarm rm = Manual) This option is only sensible for swimming pools ols where circulation runs around the clock without interruption. PoolM olManager ®...
17 Safety functions and alarms 17.7.2 Flow alarm settings 17.6 Table overview • Duration of start delay • Alarm Blocking of dosing Notes Alarm delay for the flow alarm • Upper alarm Only for dosing direction Blocking is released as soon Flow alarm acknowledgement (automatic / manual) (pH, mV, Cl, as the measured value drops...
18 Service messages Service messages The following figure shows the internal wiring ng on the alarm relay. All connections shown are run internally as conduc ucting paths. The menu ! ; is ca called up as follows: " The function ! ; facilitates targeted planning of certain service processes: •...
19 Eventlog 18.1 Signalising due Service Message ages 19.1 Events Due service messages are signalised as follows The following events are logged in d individually in the eventlog: • • Flashing of the entire display PoolManager ® power on and nd off Flashing ends immediately upon touching th g the touchscreen.
20 Controller settings 19.2.2 Example, O2 (Bayrosoft ® ) dosin 20.1 Date & Time ® The following functions are availab ilable in the menu = This example of O2 (Bayrosoft ) dosing is is intended to show the benefits of the eventlog: Menu , 1 06.06.2012 08:44...
21 Service functions 21.1 Management of syste stem configurations Service functions This menu provides you with a w wide range of options to load or save Required user qualification: entire system configurations. The he source or destination can be a PC in ®...
22 User management 22.2 Users IMPORTANT NOTICE! You have to login as a user in order to receive access rights for certain Availability of access codes ® functions on PoolManager Ensure that all access codes are known and available For menu access, select a username and enter the correct access as needed, even after longer periods of time.
22 User management 22.3 Overview of user rights User level ► Guest Customer Customer Service Master Factory (Level 0) (Level 1) (Level 2) (Level 3) (Level 4) (Level 5) ▼ Function Standard access code 1234 5678 8642 xxxx xxxx Complete menu navigation "See everything ' change nothing"...
22 User management 22.6.1 User selection 22.6 User login with access code If the user selection screen is opened in the menu User login (2), then Most parameter changes and access to some menus require it will be displayed as follows: authentication with a certain user level.
23 Communication & Interfaces 23.1 Data import and expo port Communication & Interfaces The menu = provides functions for importing and The menu - is called lled up as follows: exporting various data: • Export measurement graph • Download measurement nt graphs from the PoolManager ®...
24 Add-on functions Universal switch ou outputs (4x) 23.2 E.mail functions 25.1 Safety information Required user qualification: Required user qua ualification: IT SPECIALIST TRAINED SPECIAL IALIST or Setting up e'mail functions, es especially accounts for ELECTRICAL SPE PECIALIST sending e'mail (SMTP) may only nly be performed by an IT Connection, config nfiguration, and start'up of universal...
25 Universal switch outputs (4x) The following settings are possible ible for each of the 6 time intervals: 25.3 Configuration menu Sub.menu ' . " 2 The configuration menus for each individual sw l switch output are set up Weekdays Selection of o of one or multiple weekdays on which the identically.
25 Universal switch outputs (4x) The following safety settings are available: 25.3.2.1 External switch or push.button Each switch output can be linked with an external switch or push' Sub.menu - button, which facilitates turning the function on or off manually. Allow remote access Potential settings: •...
25 Universal switch outputs (4x) The following terminal blocks are allocated to the relay switch outputs: 25.4.1.1 Control of an external system via 230V~ mains supply Relay switch output Terminal block Function A 230V~ unit is connected between neutral conductor N (blue) and phase L (brown) of the power supply, between which there is a voltage OUT 1 On / off switch...
26 Filter pump control 25.4.2 Lifespan of relay switching contacts 25.4.1.2 Control of an external system Depending on application, the lifespan of a relay switching contact with a volt.free control input may be limited. Some systems have a volt' free control input. This can be connected In general, the lifespan of a relay contact is reduced by high switching directly to a PoolManager’s ®...
26 Filter pump control 26.3 Menu Filter pump The following settings are possible ible for each of the 6 timer intervals: The configuration menu for filter pump contro trol is called up with the Sub.menu ' . " 2 following icon: Filter pump mode The desired ed operating mode for this time interval:...
26 Filter pump control 26.3.2.2 Configuration 4.20mA current output 26.3.2.4 Dosing Settings Only for control with < = 1! Here, you can define the operating modes in which dosing is blocked This menu configures the 4'20mAcurrent output for the filter pump for pH control and disinfection.
27 Flockmatic pump 26.4 Electrical connection The following < is required in the menu for the connection schematic show hown in this figure: Required user qualification: ELECTRICAL SPECIALIST Function Relay switch output Electrical connection of filter pum ump control may only be Relay output 'Filter pump on/off' OUT 1 [26] performed by an ELECTRIC...
28 Heating INFO 27.3.1 Programmable timer Connection of neutral conductor N and PE This menu provides 3 freely programmable timer intervals A Flockmatic pump's neutral conductor N and for Flockmatic control. protective earth PE can be connected to the N and PE Programming here is identical to programming the timers for the terminal blocks as shown in the figure.
28 Heating 28.3 Function 28.5 Menu Heating The desired temperature setpoint and switc witch hysteresis can be The configuration menu for hea heating control is called up with the configured as parameters. following icon: The setpoint temperature is configurable in a a range between 10.0°C and 40.0°C.
29 Solar heating 28.5.1.1 Frost protection Solar heating The menu Frost protection can be used to activate a frost protection function for heating control. 29.1 Overview Sub.menu 5 ® PoolManager offers the option to control a solar heating system. Ambient temperature The temperature input used for measuring air The solar heating system is controlled via a simple relay switch output input...
30 Salt electrolysis 29.5.2 Safety settings 29.5 Menu Solar heating The configuration menu for solar control is calle alled up with the following HAZARD! icon: Hazard via remote ote access In some circumsta stances, hazards may be yielded via " remote access to to the solar control system, e.g.
30 Salt electrolysis INFO INFO Suitable salt electrolysis syste stems Pulse interval dep ependency on the dosing rate In order for this function to be use used, the salt electrolysis When using trigge ger pulses, the interval between two system used has to have the c e corresponding input for sequential pulses es varies depending on the current...
31 Eco mode (energy saving mode) 31.1.1 Programmable time Eco mode (energy saving mod ode) This menu provides 6 programmab mable timer intervals for eco mode. The function eco mode (energy saving mode ode) facilitates automatic, Eco mode is activated during the he programmed times;...
32 Universal switch inputs IN 1 ... IN 4 31.1.3 Safety settings Universal switch inputs IN 1 ... IN 4 HAZARD! PoolManager ® provides four universal switch inputs that can be connected to external volt'free switches or switch contacts: Hazard via remote access Depending on the form of realisation, hazards may be Universal switch created from remote access to the eco mode function.
33 Hardware resources (inputs and outputs) Hardware resources (inputs and outputs) The simultaneous use of numerous add'on functions is limited by the hardware resources available. This includes the following inputs and outputs: • Relay switch outputs OUT 1 ... OUT 4 •...
34 Safety information for performing installation, start-up, and maintenance work • Direct sunlight, thermal radiation, frost, and moisture must be Part C: avoided. Installation, start.up, maintenance • Ensure sufficient ventilation. • No current'carrying lines, relays, electric motors, etc. in the near Required user qualification: vicinity.
37 Installation into the circulation system 37.3 PoolManager ® Bromine installation diagram Installation into the circulation system Depending on the maintenance method chosen, install PoolManager ® on the circulation system as follows. 37.1 PoolManager ® Chlorine installation diagram ® 1. PoolManager Bromine 2.
37 Installation into the circulation system 37.5.1 Connection with the circulation system 37.5.2 Measurement system • Install the tapping saddles for measuring water extraction and return and injection valves as shown in the diagrams. • Use the Teflon tape provided to install measuring water extraction and return, as well as injection valves.
38 Maintenance Maintenance NOTE Maintenance frequency is only partially dependent IMPORTANT NOTICE upon utilisation intensity. Chemical strain, for example, Use only replacement parts and sensors from the on plastic parts begins immediately upon first contact manufacturer. Otherwise, the warranty will be with the medium and is not dependent upon the type of forfeited.
39 Winter breaks Winter breaks No special measures are necessary for short breaks in usage (e.g. several days). For longer operational breaks of multiple weeks, such as the winter months, the following work must be performed: • Remove suction lances from the canisters and rinse them with water.
41 Commissioning Commissioning PoolManager ® has a menu for the first start'up up. This menu covers all Variation B: PoolManager ® Chlorin rine/Bromine parameters relevant to successful installation. Step 4: Calibration This menu for first start'up can be called up at a at any time as follows: Calibration (comparison) of 1'poi...
42 Dosing pumps Dosing pumps Each terminal block is set up as follows: 42.1 Peristaltic pumps Terminal Function ® The standard PoolManager dosing pumps are so'called peristaltic Working contact pumps (hose pumps). Rollers on the rotor continuously squeeze the dosage hose, thereby providing for the dosing of maintenance Centre contact products.
42 Dosing pumps 42.1.2 Configuration 42.2.2 Electrical connectio tion You'll find all relevant settings in the menu Requisite user qua qualification: ELECTRICAL SPE PECIALIST The electrical conn onnection for eco mode may only be performed by an an ELECTRICAL SPECIALIST as defined in the chapt apter Menu &...
The most current software version ion will be available for download in the then the following problems will a ill arise: retailer section on the BAYROL we website. • The calculation for duration o n of manual dosing is not All software is packed into one file file (file size ca.
45 Network connection The updating process takes kes about 5 minutes. ® Once competed, PoolMana nager will perform an automatic restart and will boot with the the updated software. You can then remove the U USB stick. To do so, turn off ®...
45 Network connection Feed a standard network cable with an RJ45 plug into the The following figure schematically shows a connection between ® terminal box as shown in the following figures. PoolManager and a wireless network. Next, run the cable through the cable fitting's cover and through the fitting itself.
46 Remote access to the local network 45.2.2 PowerLAN (dLAN) INFO PowerLAN technology (also called dLAN (direct LAN) or Powerline Network ID and host ID for IP addresses Communication (PLC)) uses the building's 230V~ system for setting In most networks, the IP address is broken down as up network connections.
( ) *+ , The DNS server (Domain Name Serv erver) translates URLs (e.g. www.bayrol.de) into the respective IP IP addresses on the Internet. In general, the network router usually ally assumes this task, i.e. you enter the IP address of your network router here a re as well.
47 Remote access from the Internet By contrast, PoolManager ® and other devices on the local network 47.2 Step by step possess only one local IP address. They do not have their own IP address on the Internet. INFO The following figure schematically shows a local network with an Static IP address Internet connection via the router.
48 Security for remote access Example: 47.2.3 Port forwarding on the network router ® PoolManager ® For remote access to PoolManager , you'll still need to set up port' • IP address 192.168.1.88 forwarding on the network router. Port forwarding ensures that the •...
49 Hardware description Hardware description 49.2 CPU printed circuit board Required user qualification: ELECTRICAL SPECIALIST Electrical connections and all further activities described in this chapter may only be performed by ELECTRICAL SPECIALISTS as defined in the Chapter HAZARD! Electrostatic charges When working on an uncovered unit, electrostatic charges can lead to damage to the sensitive electronic SD memory card (must always be plugged in!)
49 Hardware description 49.3.1.1 Connect cable 49.4 Electrical connections Required user qualification: 49.4.1 External connections ELECTRICAL SPECIALIST Electrical connections may only be performed by an ELECTRICAL SPECIALIST as defined in the chapter Spring contacts can be opened with a simple screwdriver in order to connect a cable: Insert a matching screwdriver into the aperture above the terminal as far as possible.
49 Hardware description 49.5 Power supply 230V~ 49.6 Standard wiring PoolManager ® has three different branches for 230V~ supply: (Without add.on functions) • ® 230V~ supply for the PoolManager unit The following figure schematically shows a typical PoolManager ® (L / N / PE, fuse F1 3.15SB) connection configuration.
50 Service measures on the unit The blue connection cable for the working electrode 49.6.2 Connecting the flow switch (WE) is linked directly with the chlorine measuring cell's Also see the section gold electrode. Service measures on the unit 50.1 Opening the casing IMPORTANT NOTICE! Open on the right...
50 Service measures on the unit HAZARD! 50.3 Fuses Potential malfunctions following battery alarm ® PoolManager Working electrode (gold) has three lead fuses on the Following a battery alarm, it's possible that branches of the 230V~ power supply; also see ®...
51 Installation of optional supplemental modules 50.6 Replacing the configuration module Troubleshooting ® The configuration module stores PoolManager device configuration: The following table shows the typical problems that can arise when Maintenance program, optional add'on functions, etc. ® operating PoolManager .
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52 Troubleshooting Type of problem Potential cause of the Remediation of the Type of problem Potential cause of the Remediation of the problem problem problem problem Redox measurement Automatic dosage O2 (Bayrosoft ® Redox potential does not Calibration erroneous or Perform a new The unit does not trigger Dosing is blocked by an...
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