Related Manuals for Astoria Plus4YouTS
Summary of Contents for Astoria Plus4YouTS
- Page 1 Plus4YouTS FONDO VERDE CHIARO PAN LOGO VERDE SCURO PANTO ESPRESSO COFFEE MAKER Use and maintenance manual for the TECHNICIAN - ENGLISH - FONDO VERDE CHIARO C:56 LOGO VERDE SCURO C:100;...
- Page 3 English Technical manual...
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Page 4: Table Of Contents
Summary A General warnings ...............6 4.10 Electric control unit ..............4.11 Thermostat ................B Warnings for the installer............6 4.12 Cup heater ................. Water supply ................4.13 Cappuccino maker ..............Materials to be used ..............4.14 Water purification filter ............. Hydraulic connections ..............4.15 Softener .................. - Page 5 Section III - PROGRAMMING ..........37 Section IV - CHECKS AND MAINTENANCE......55 11 Programming ................38 16 Cleaning .................. 56 12 Parameters Menu ..............38 17 Checks and maintenance ............58 12.1 Boiler pressure adjustment............17.1 Check and maintenance operations ........... 12.2 Adjustment of coffee water temperature.
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Page 6: A General Warnings
General warnings This appliance is to be considered completely safe only when it is connected to an efficient earthing system which is in compliance with safety The manufacturer reserves the right to make any standards. improvements to the product. We guarantee that this The electric system must be equipped with booklet reflects the technical state of the appliance at a suitable differential circuit breaker. -
Page 7: Water Supply
• Make sure that the machine is used in a sufficiently • Any unauthorized tampering with any parts of the lit, aerated, and hygienic premise. machine renders any warranty null and void. • The access spaces to the machine and main switch must be left clear, in order to allow the user to inter- vene without any constrictions and be able to leave the area immediately in case of necessity. -
Page 8: Maintenance And Repairs
for each coffee unit, carry out a continuous delivery, Presentation in order to release the whole volume of water contained in each associated coffee tank; release the entire volume of the hot water from the This product is manufactured in compliance with EU boiler by continuous delivery through the specific Directives, Regulations and Standards indicated in the EC spout. -
Page 9: Section I - Overview
Section I - OVERVIEW Technical manual... -
Page 10: Technical Characteristics
Technical characteristics External components Cup heater surface. Pull-out cup support grille. Push-button panel for coffee and tea selections. Autosteamer air regulator. Touchscreen display. Filter holder. Machine power switch. Hot water delivery nozzle. Steam knob. Autosteamer nozzle. Anti-burn seal. Adjustable foot. USB socket. -
Page 11: Internal Components
Internal components Service boiler safety pressure switch. Drain pad. Services boiler. Volumetric dosing device. Internal motor pump (if included). RS232 socket. Coffee boiler pressure switch. Coffee water container. Dispensing group. Electronic control unit. Water inlet connection. Coffee water heating element. Hot water mixer. -
Page 12: Push-Buttons Panels
Push-buttons panels Touch screen display. All programming operations of the machine are made Push-button panel for coffee and tea selections. using the touchscreen display as described in the chapter The push button panel is connected to the electronic "Programming". control unit, and allows selection and programming of The figure below provides a description of the "Idle"... -
Page 13: Specifications
Specifications Intended use The machine is identified by the identification plate The machine object of this Manual consists of affixed on the base of the frame under the drain tray, mechanical, electrical, and electronic components whose on which are listed the identification data and the CE combined action allows to make milk, coffee and water- marking attesting compliance. -
Page 14: Preparation
Preparation Wood, nails, staples, cardboard: non-polluting material but to be recycled properly. Plastic: polluting material neither to Unpacking the machine be burned (danger of toxic fumes), nor dispersed in the environment; to be disposed Upon receipt of the machine, make sure that it has not been damaged during transport and that the package of according to current regulations. -
Page 15: Equipment Preparation
Equipment preparation Motor pump For machines with an external motor, it is necessary Water purification filter or Softener to prepare the pump and motor. The water purification filter or resin softener are Fit the 3/8 gas connection with filter (2) at the pump available on request. -
Page 16: Machine Installation
Machine installation Positioning the machine with a drawer (1) for used coffee grounds, preferably with a rubber device (2) for tapping the filter Prepare an ample support base for the machine that holder. is suitable to support its weight (3). It is important for all terminals of connections to the water mains (12) and to In case of installation of the machine within the electrical mains (9) to be easily reachable and in any... -
Page 17: Hydraulic Connection
Hydraulic connection if there is an internal motor pump, connect the outlet of the softener (11) (if there is one) or the Remove the grids and drain pad (17); water supply (12) directly to the machine inlet (7); remove the protection under the pad (18); when connecting the pad of the machine to the connect the water supply (12) to the water purification sewer drain, avoid overly tight curves or kinks, and... -
Page 18: Drilling Holes On The Support Bench
During the installation of the appliance, only FOR THE U.S.A. the components and materials supplied with the The water connections and discharges must be appliance are to be used. Should the use of other made in accordance with the 2003 International components be necessary, the installer must Plumbing Code of the International Code Council verify their suitability to be used in contact with... -
Page 19: Wiring
Wiring External motor pump adjustment It is necessary to link a safety main To adjust operating pressure proceed as follows: switch (A) on the electric panel, as • Operate a coffee delivery switch; required by standard regulations. • adjust the pressure by turning the screw located on the pump (1) so as to Machine with INTERNAL MOTOR PUMP obtain a value between... -
Page 20: Main Components
Dispensing group Main components The dispensing group is composed as follows: • the group body (1) is made up of a metallic block Coffee boiler which is hooked onto the coffee boiler (2); Each delivery group is equipped with a coffee boiler • the activation of the motor pump and solenoid valve (1) of limited capacity (1,2 litres). -
Page 21: Automatic Water Entry
Automatic Water Entry Volumetric dosing The Automatic Water Entry system is for checking the The volumetric dosing device serves the purpose of boiler level. It is composed of: measuring the quantity of water sent to the group of • level probe (short) (1) and safety probe (long) (2) in- espresso delivery. -
Page 22: Pumping System
4.10 Pumping system Electric control unit This is a component that feeds the machine, raising The electronic control unit is the nerve center of the the water pressure to 8-9 machine. It monitors and controls all operation of the bar for coffee delivery and unit. -
Page 23: Cup Heater
4.12 Cup heater 4.13 Cappuccino maker The cup heater is for heating cups before they are The cappuccino maker allows to: used. • foam the milk, obtaining a soft and silky cream Place the cups to be heated on the appropriate • simply heat up the milk;... -
Page 24: Water Purification Filter
4.14 Water purification filter By-pass configuration 4.14.3 Depending on the hardness of the water, adjust the Description 4.14.1 by-pass of the water filter as shown in the table below. Mains water contains insoluble salts, which cause the Example: build-up of lime scale deposits in the boiler and in other Water hardness 9°dKH parts of the machine. - Page 25 Specifications 4.14.4 Model Connection 3/8" 3/8" 3/8" 3/8" type Water supply pressure min.-max (bar) Water temperature 4-30 4-30 4-30 4-30 min.-max. (°C) Ambient temperature 4-40 4-40 4-40 4-40 min.-max. (°C) Total height (A) without bracket (mm) Total height (B) with the bracket (mm) Connection (C) height (mm) Distance from the floor...
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Page 26: Softener
4.15 Softener In order to keep the softener and hence the machine in perfect operating condition, it is necessary to perform The resin softener can be used as an alternative to regeneration periodically based on the use of the the water filter. softener and the hardness of the water that is used. -
Page 27: Section Ii - Operation
Section II - OPERATION Technical manual... -
Page 28: Turning The Machine On
In order to bleed Turning the machine on any air present in the MAKE ATTENTION heaters, each time the WATER/STEAM ESCAPE First time on machine is turned on the solenoid valves of Before turning on the machine, make sure the drain the groups will be activated, making water and steam pad (2) located under the cup support grid is correctly come out from the perforated disk of each group for... -
Page 29: Machine Tune-Up
Machine tune-up Preparing the components When installation is complete, the appliance has to be started, brought to the nominal working condition and Grinding and dosing left for 30 minutes in the "ready to operate" condition. Afterwards, the appliance has to be turned off and It is important to have a dosing-grinding device next emptied of the first water introduced in the whole to the machine with which to grind the coffee to use... -
Page 30: Dispensing Compartment Light
Dispensing compartment light Cup heater Place the cups to be heated on the appropriate cup heater (1). To turn the appliance compartment light on and off, To activate the cup heater, press the button ( press the ( ) switch. The activation of the cup heater is signalled on the display in the following ways: ON/OFF... -
Page 31: Preparation Of Beverages
Preparation of coffee Preparation of beverages • Fill the filter with a dose of ground coffee and press it with the coffee press; Programming the coffee doses • attach the filter holder to the delivery group; To program the dose keys, proceed as follows: • put the coffee cup under the dispensing spout;... -
Page 32: Hot Water Delivery
Hot water delivery Steam delivery • Place the cup under the hot water nozzle; Immerge the steam nozzle into the beverage to be heated and turn the tap knob (5) counterclockwise: the • press the hot water key , and wait for the delivery steam coming out of the nozzle (8) will be proportional of water;... -
Page 33: Milk Foaming Nozzle
Milk foaming nozzle Autosteamer The milk foaming nozzle lets you foam and heat milk. The "Autosteamer" system • Insert the nozzle (A) in the milk so that the sprayer is can be used for automatically completely covered; heating and foaming milk at the programmed temperature. -
Page 34: Autosteamer Operation
7.8.2 Autosteamer operation 7.8.4 Manual steam function Proceed as follows: This control allows the user to use the autosteamer • Immerge the tips of the autosteamer nozzle manually like a normal steam nozzle. (14) into the beverage; Proceed as follows: • Immerge the tips of the autosteamer (14) into the • press the key, depending... -
Page 35: Cappuccino
Cappuccino 7.9.2 Cleaning The first time you use the cappuccino maker, it is make sure that the cappuccino maker is in position important to clean it: turn the rotating body (6) by 90° A. Turn on the steam and adjust the air intake turning and place the cappuccino maker in position B. -
Page 36: Energy Saving
Energy Saving Group washing Description If provided for in the programming, the machine A series of technical innovations allows a substantial requests that the washing of the delivery groups be reduction in energy consumption. carried out, indicated by the special icon ( • reduction of heat loss through insulation of the boil- To activate or deactivate the washing, see the chapter ers;... -
Page 37: Section Iii - Programming
Section III - PROGRAMMING Technical manual... -
Page 38: Programming
Programming Parameters Menu This paragraph deals with the programming menu From the main menu, pressing the "Parameters" that allows the user to program the various functions button, gives access to the screens below. of the machine. It also explains how to reset the machine by reloading Parameters the default manufacturer's data to the memory. -
Page 39: Boiler Pressure Adjustment
12.1 Boiler pressure adjustment. 12.2 Adjustment of coffee water temperature. To modify the pressure in the services To m o d i f y t h e o u t l e t w a t e r boiler (hot water/steam) proceed as temperature from the coffee delivery follows: group proceed as follows:... -
Page 40: Adjustment Of The Groups Temperature
12.3 12.5 Ad j u s t m e n t o f t h e g ro u p s Programming of Energy Saving time temperature and groups stand-by To modify the temperature of the To program the machine (Energy single delivery groups, proceed as follows: Saving) and groups (stand-by) start- up and operating times at reduced... -
Page 41: Configuration Of Groups Proper Use
12.6 Configuration of groups proper use Working Mode To configure proper use of the single delivery groups, Rest proceed as follows: En.Saving Working Mode • Pressing "Working Mode" displays the screen below. Working Mode In the third screen, set the "Idle" mode of of the machine: Group machine always on. -
Page 42: Autosteamer Option
12.8 Autosteamer option Stand-By mode To enable or disable the autosteamer Mode and adjust its temperature, proceed as follows: Timer Auto Autosteamer • Pressing "Autosteamer", displays the adjustment screen. Delay • Set the desired temperature. Autosteamer Depending on the mode, the display shows the option to be adjusted: TIMER When the group is in stand-by mode (STOP/PROG... -
Page 43: Softener Regeneration
12.9 Softener regeneration 12.10 Display of the counters To automatically display the message This option allows to view different indicating the need to regenerate the information, useful to the technician for softener, proceed as follows: the proper identification of any anomalies. It also provides a valuable tool to Filter maintenance Counters... -
Page 44: 12.11 Setting The Date
12.11 Setting the date Maintenance To set the time and date shown on the display, proceed as follows: Total cycles • Pressing "Clock setup", displays the date and time adjustment screen. Date Ins. Clock setup Clock setup Service Plan Service C Legal Hour Service cycles Performed Cyc. -
Page 45: 12.12 Setting The Working Days
12.12 Setting the working days 12.14 Dispensing check To program the start-up and shutdown To set the type of delivery check, of the machine, proceed as follows: proceed as follows: • Pressing "Working days" displays the • Pressing "Delivery mode" displays the screen below. -
Page 46: 12.15 Programming Group Washing
12.15 Programming group washing Gruop 1 To program the automatic notification of delivery group washing request proceed as follows: • Pressing "Group washing" displays the Group washing screen below. Group washing Start On Flux: Hour In the last programming of coffee doses, the system memorizes the flow speed of the water during delivery. -
Page 47: 12.16 Setting The Number Of Active Groups
12.16 Setting the number of active groups 12.17 Setting the number of active groups This item allows to set the number of active groups To activate the washing procedure, press "Force installed on the machine, as well as to set washing", then "Yes"... -
Page 48: Settings Menu
• wait for the washing to be carried out until the fol- Settings Menu lowing messages appear on the display: From the main menu, pressing the "Settings" button, GR.1 REMOVE FILTER gives access to the screens below. GR.2 ADD DETERGENT GR.3 ADD DETERGENT GR.1 STOP/PROG KEY Settings... -
Page 49: Update Resources
13.2 13.6 Update resources Default This item is used to update the graphic Through this menu, you can restore the resources that make up the menu of the factory (default) settings of the machine. display. Press "Default" to restore the data. To update, press "Update Resources", Default Update resources... -
Page 50: Info Menu
• Once installed, launch the software called "Custom- Info Menu Builder"; the screen below will appear: From the main menu, pressing the "Info" button, gives access to the screen below. Info Informations Statistics • click on "browse" under the left screen to load the new logo, then click "browse"... -
Page 51: Statistics
14.2 Statistics Scheduled maintenance The "Statistics" menu provides an overview of the consumption of beverages 15.1 Alarm display over a given period. This function permits verification of Statistics the last 8 alarms detected by the machine • Press "Counters"; after a short time the Statistics Coffee erogations main screen appears. -
Page 52: Scheduled Assistance
To reset the video alerts, proceed as follows: Code Alarm description • press the reset key ( Water heat sensor open on group 1 Water heat sensor open on group 2 • in the next screen answer "Yes"; Water heat sensor open on group 3 • all alerts will be reset. - Page 53 There are three thresholds (ABC) to request To display and modify the timed assistance thresholds, proceed as follows: intervention, which can be programmed separately. To modify the assistance thresholds, proceed as • Scroll through the screens with the arrows () or (), follows: until you see the screen below: select the desired maintenance threshold, eg.
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Page 54: Grinders Wear Alert Programming
15.3 Grinders wear alert programming Select the dose key "K1", and in the next screen, enter the amount in grams of ground coffee for the dose in With this function, the machine displays an alert programming. relative to grinders wear and replacement, according to Repeat the previous step up to the setting of all the the kg of coffee used. -
Page 55: Section Iv - Checks And Maintenance
Section IV - CHECKS AND MAINTENANCE Technical manual... -
Page 56: Cleaning
Cleaning Cleaning For perfect cleaning and efficiency of the appliance, several simple cleaning operations are necessary on the functional parts and accessories as well as the body CUP TRAYS panels. The indications given here are applicable for Extract the grids from the housing; normal use of the coffee machine. - Page 57 Cleaning GRINDER-DOSER Clean the inside and outside of the receptacle and doser of the grinder-doser with a cloth dampened in lukewarm water. STEAM NOZZLE - MILK FOAMER - AUTOSTEAMER Check and clean the terminals of the steam nozzles, using a small needle to reopen the exit holes. At least once a week, clean the spouts on the inside: • immerse the spout in a jug with water and a specific detergent according to manufacturer's...
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Page 58: Checks And Maintenance
Checks and maintenance Intervention 17.1 Check and maintenance operations VALVES To ensure perfect safety and efficiency of the machine Check for proper operation of the negative pres- over time, it is necessary to carry out routine, preventive sure valve, pressure limiting valve and non-return and special maintenance. - Page 59 Intervention Intervention NON-RETURN DRAIN VALVE HYDRAULIC CIRCUIT Check for lime scale deposits on the heating ele- • Activate the delivery groups for about 30 seconds; ment, on the exchanger (inside and out) and on the • attach a filter holder (7) with a gauge (available hydraulic circuit.
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Page 60: Scheduled Assistance
17.2 Scheduled assistance If no maintenance operation is executed, the message indicated above remains until the subsequent threshold This function is related to the request for machine "C" alarm is reached: assistance and provides notification of when to proceed with ordinary scheduled maintenance. Maintenance The request for assistance appears when the number Service C... -
Page 61: Malfunctions And Related Solutions
Malfunctions and related solutions MALFUNCTION CAUSE SOLUTION • The general switch is in the "OFF" position. • Place the main switch in the "ON" position. • The machine switch is defective • Replace the main switch. MACHINE LACKING POWER • The mains power supply switch is in the OFF position. • Place the main switch in the ON position. - Page 62 MALFUNCTION CAUSE SOLUTION • Adjust the grinding of the coffee. • Coffee is ground too coarsely COFFEE DISPENSED TOO QUICKLY • Check the amount (weight) of the ground coffee you • The dose of ground coffee is too small. are using. • Coffee is ground too finely.
- Page 63 MALFUNCTION CAUSE SOLUTION • Check the status of the pump and replace it, • Lime scale and mineral build-ups in the pump have if necessary. caused it to jam. THE MOTOR STOPS SUDDENLY OR THE • Install the motor-pump joint. THERMAL PROTECTOR INTERVENES DUE • The pump and the engine are not aligned.
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Page 64: Alarms
Alarms ALARM CAUSE SOLUTION HEAT SENSOR GROUP OPEN ON Group temperature probe disconnected or faulty. Check the connection of its probe can, if necessary replace it. GROUP # • Open group heat circuit. Check group heat circuit: group heating element; • Group heating element interrupted. - Page 65 ALARM CAUSE SOLUTION • Group water boiler heat circuit disconnected. Check group water boiler heating: heating element; • Group water boiler coil interrupted. COFFEE WATER HEATING OUT OF safety thermostat, fuses and triac in the control unit; SERVICE ON GROUP # • Safety thermostat open.
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Page 66: List Of Hazards
Never work on the hydraulic system before hav- List of hazards ing emptied it All work regarding the hydraulic system and the This chapter describes possible hazards for the user if related boiler is to be avoided when there is still water the specific safety standards (described in this manual) and pressure in the system. -
Page 67: Section V - Electric/Hydraulic Diagrams
Section V - ELECTRIC/HYDRAULIC DIAGRAMS Technical manual... -
Page 68: Electric Diagrams
Electric diagrams 21.1 Electronic control unit diagram Rev.00 CN37 CN26 CN36 CN35 CN34 DL17 DL12 DL11 DL10 CN33 +24V CN32 CN25 CN31 CN38 10 9 8 7 6 5 4 3 2 1 CN30 +12V CN14 Display CN24 IC13 CN15 RL10 RL11 CN23... - Page 69 Fuse Description Fuse 5x20 delayed by 6.3A Protects: from RL1 to RL13 Fuse5x20FF super rapid by 10A Protects: group coffee boiler heating element 4 Fuse5x20 FF super rapid by 10A Protects: group coffee boiler heating element 2 Fuse5x20FF super rapid by 10A Protects: group coffee boiler heating element 3 Fuse 5x20 FF super rapid by 10A Protects: group coffee boiler heating element 1...
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Page 70: Power Supply Diagram
21.2 Power supply diagram Orange Stabilized power supply unit White Electronic control unit CN22 Supply connection Main switch Cup heater switch CN26 Cup heater active LED LD1-2-.. Work area LED CN25 Ignition light Brown Neutral Black CN24 Phase Cup heater heating element Remote switch CN23 CN22... -
Page 71: Connectors Electric Diagram
21.3 Connectors electric diagram CN17 Connection of groups 1 e 3 heating elements Connection of NTC services boiler CN18 Connection of groups 2 e 4 heating elements Connection of NTC autosteamer CN19 Connection of services boiler's heating elements Connection of NTC cup heater Connection of coffee boiler pressure switches CN20 - 21 Not used Connection of volumetric dosers and services boiler levels... - Page 72 - connection of GROUPS 1 and 3 heating elements - connection of GROUPS 2 and 4 heating elements - connection of SERVICES BOILER heating elements - Connection of coffee boilers pressure transducer PRC4 PRC2 PRC3 PRC1 - connection of volumetric dosers and services boiler levels +VAL Technical manual...
- Page 73 - Connection of RS 232 serial socket Wiring of the autost. air pump Orange RX IN CN13 White/Blue TX OUT White Blue White/Brown White/Black CN14 - Connection to display/CPU Volumetric dosing device Autosteamer solenoid valve EVgr Group solenoid valve Boiler filling solenoid valve CN14 EVt1 Water solenoid valve...
- Page 74 CN17 CN18 - Connect. NTC services boiler / - Connect. NTC autosteamer / Wiring of the autost. air pump CN19 - Connect. NTC cup heater Orange White/Blue CN17 +NTb White Blue CN18 +NTa White/Brown White/Black Volumetric dosing device CN19 +NTs Autosteamer solenoid valve EVgr Group solenoid valve...
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Page 75: Display / Cpu Control Unit Diagram
21.4 Display / CPU control unit diagram CNA-B-C-D Groups keyboards connections (see diagram) USB drive connection Circuit board connection Autosteamer keyboard connection Keyboard connections diagram Technical manual... -
Page 76: Hydraulic Diagram
Hydraulic diagram 15 16 15 16 TEA release MANUAL tap STEAM release COLD Gigleur TEA MIX adjustment solenoid valve MAINS filter HOT WATER solenoid valve VOLUMETRIC doser STEAM boiler safety pressure switch SCNR valve BOILER LEVEL probe PUMP pressure transducer SAFETY LEVEL probe BOILER FILLING solenoid valve SAFETY valve... -
Page 77: Section Vi - Serial Communication
Section VI - SERIAL COMMUNICATION Technical manual... -
Page 78: Credit-Debit System
CREDIT-DEBIT system 23.1 23.3 CREDIT - DEBIT system with direct Communication protocol connection to the register Description of the operating principle with reference to the diagram shown below: The CREDIT-DEBIT system allows the coffee to be order the beverage at the cash register; delivered from the machine only after beverages have select the ordered dose on the coffee machine;... -
Page 79: Debit-Credit System
DEBIT-CREDIT system 24.3 Communication protocol 24.1 DEBIT - CREDIT system with direct connection to the register Description of the operating principle with reference to the diagram shown below: select the desired dose on the coffee machine; The DEBIT-CREDIT system allows beverages to be the code that corresponds to the selection is sent paid for after they have been delivered, as the doses are to the cash register (see codes table);... -
Page 80: Serial Connection Diagram And Beverages Table
Serial connection diagram and beverages table Beverages selection codes table Description Signal 1 Espresso GR1 011 h 1 Medium GR1 012 h 1 Large GR1 013 h 2 Espressos GR1 014 h 2 Medium GR1 015 h 2 Large GR1 016 h 1 Espresso GR2 021 h... - Page 84 CMA MACCHINE PER CAFFÈ S.r.l. Via Condotti Bardini, 1 - 31058 SUSEGANA (TV) - ITALY Tel. +39.0438.6615 - Fax +39.0438.60657 www.astoria.com - info@astoria.com Code 02000536 - Rev. 01 - 03/2016...