Jeep cherokee 2000 Service Manual page 941

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DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 104 Remove Second Gear, Reverse Gear, And
1–2 Synchronizer
1 – PRESS RAM
2 – SECOND GEAR
3 – 1–2 SYNCHRONIZER HUB
Fig. 105 Remove 3–4 Synchronizer Snap Ring
1 – 3–4 SYNCHRONIZER SNAP RING
AX5 MANUAL TRANSMISSION
Fig. 106 Remove 3–4 Synchronizer And Third Gear
1 – 3–4 SYNCHRONIZER
2 – THIRD GEAR
ASSEMBLY
TRANSMISSION ASSEMBLY INFORMATION
Lubricate the transmission
Mopar 75W–90, GL 3 gear lubricant during assem-
bly. Use petroleum jelly to lubricate seal lips and/or
hold parts in place during installation.
Refer to (Fig. 107) during assembly for AX5 gear
assembly identification.
(1) Lubricate transmission components with speci-
fied gear lubricant.
(2) If necessary, assemble 1–2 and 3–4 synchro-
nizer hubs, sleeves, springs and key inserts (Fig.
108).
(3) Install third gear needle bearing onto the out-
put shaft.
(4) Install third gear over bearing and onto output
shaft flange.
(5) Install third gear synchronizer ring to third
gear.
(6) Position the 3–4 synchronizer onto the output
shaft.
(7) Using Adapter 6747-1A and a shop press, press
the 3–4 synchronizer onto the output shaft.
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components with