Jeep cherokee 2000 Service Manual page 937

XJ
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 91 Depress Pin In Reverse Idler Gear Shaft
1 – DEPRESS PIN
(37) Position the reverse idler gear shaft lock plate
onto the intermediate plate.
(38) Install a new bolt to hold the idler gear shaft
lock plate to the intermediate plate.
(39) Install the fifth gear thrust ring lock ball to
the countershaft (Fig. 92).
(40) Install the fifth gear thrust ring onto the
countershaft and over the lock ball (Fig. 93).
Fig. 92 Install Fifth Gear Thrust Ring Lock Ball
1 – PENCIL MAGNET
2 – CLUSTER GEAR
3 – LOCK BALL RECESS
4 – THRUST RING LOCK BALL
(41) Install fifth gear shift fork to the countershaft
fifth gear assembly.
(42) Install the countershaft fifth gear bearings
into the countershaft fifth gear assembly.
(43) Position the countershaft fifth gear assembly
on the countershaft. Ensure that the fifth gear fork is
installed onto the fifth gear shift rail.
AX5 MANUAL TRANSMISSION
Fig. 93 Install Fifth Gear Thrust Ring
1 – LOCK BALL NOTCH
2 – FIFTH GEAR THRUST RING
(44) Install the fifth gear synchro ring.
(45) Position the fifth gear blocker ring onto the
countershaft.
(46) Using a suitable mallet and spacer, tap the
fifth gear blocker ring onto the countershaft.
(47) Install new bolt to hold fifth gear shift fork to
the fifth gear shift rail (Fig. 94).
Fig. 94 Install Fifth Gear Retainer Bolt
1 – SHIFT FORK RETAINER BOLT
2 – FIFTH GEAR SHIFT RAIL
3 – FIFTH GEAR SHIFT FORK
(48) Measure countershaft fifth gear thrust clear-
ance.
(49) Select a snap-ring so that the thrust clearance
is 0.10–0.30 mm (0.004–0.010 in.).
(50) Install snap-ring to hold fifth gear blocker
ring onto countershaft.
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