Installing The Transmission Shafts; Duke); Installing The Shift Forks (200 Duke); Installing The Shift Drum (200 Duke) - KTM 125 DUKE EU Repair Manual

16 ENGINE
16.5.37 Installing the transmission shafts (200 Duke)

16.5.38 Installing the shift forks (200 Duke)

16.5.39 Installing the shift drum (200 Duke)

–
Mount balancer shaft
Info
If necessary, heat the engine case.
–
Position the retaining bracket.
–
Mount and tighten screw
Guideline
Screw, bearing retainer
305887-11
–
Remove the special tool.
Mounting sleeve (90129005000) (
–
Oil the bearing.
–
Slide both transmission shafts
305886-10
–
Oil all parts carefully before assembling.
–
Shift fork
shaft.
–
Mount shift fork
–
Mount shift fork
305885-10
–
Slide shift drum
–
Hang shift forks
305883-11
with the bearing.
2
.
3
M6
into the bearing seats together.
1
has a smaller inside diameter; mount it in the shift groove of the main
1
in the lower shift groove of the countershaft.
2
in the upper shift groove of the countershaft.
3
into the bearing seat.
1
into the shift drum.
2
12 Nm Loctite
(8.9 lbf ft)
p. 256)
176
® 243™