Installing The Shift Rails (200 Duke); Installing The Left Engine Case; Duke) - KTM 125 DUKE EU Repair Manual

16 ENGINE

16.5.40 Installing the shift rails (200 Duke)

16.5.41 Installing the left engine case (200 Duke)
–
Warm the left engine case section in an oven.
Guideline
150 °C (302 °F)
–
Mount the engine case section. If necessary, tap lightly with a rubber mallet while turning the transmission shafts.
Info
Do not tighten the engine case sections using the screws.
–
Mount screws but do not tighten them yet.
2
Guideline
Screw, engine case
–
Mount screws and tighten all screws in a crisscross pattern.
3
Guideline
Screw, engine case
–
Oil all parts carefully before assembling.
–
Mount shift rail
–
Mount shift rail
305882-10
–
Clean the sealing areas.
–
Mount dowels
–
Mount the engine case gasket.
305881-11
M6x60
together with upper spring and the lower spring.
1
.
2
.
1
305878-11
12 Nm (8.9 lbf ft)
M6x40
Loctite ® 243™
12 Nm (8.9 lbf ft)
177