KTM 125 DUKE EU Repair Manual page 137

16 ENGINE
Main work
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Install lock ring and stop disk
1
–
Mount 2nd-gear idler gear
–
Mount collar bushing
4
–
Mount lock ring .
5
–
Mount the 5th-gear sliding gear
–
Install lock ring and stop disk
7
–
Mount 4th-gear idler gear
–
Mount washer .
bk
–
Mount 3rd-gear idler gear
–
Mount stop disk and lock ring
bm
–
Mount 6th-gear sliding gear
–
Mount collar bushing
bp
–
Mount 1st-gear idler gear
–
Mount stop disk .
br
–
Replace O-ring of the countershaft.
bs
–
Finally, check all gear wheels for smooth operation.
.
2
.
3
.
with the shift groove facing upward.
6
.
8
.
9
.
bl
.
bn
with the shift groove facing downward.
bo
.
.
bq
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