Servicing Left-Side Components; Starter Clutch; Starter Torque Limiter - Arctic Cat 2006 DVX 400 Service Manual

2. If damaged, the camshaft must be replaced.
Servicing Left-Side
Components

STARTER CLUTCH

To replace the starter clutch, use the following pro-
cedure.
1. Hold the rotor/flywheel using a 27 mm offset
wrench; then remove the six Allen-head cap
screws securing the starter clutch housing.
2. Install the new starter clutch making sure the
flange side (A) is directed toward the rotor/fly-
wheel; then install the six Allen-head cap screws
and tighten securely. Apply engine oil to the
starter clutch assembly.
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3. Install the starter driven gear (1) into the starter
clutch; then check that the rotor (2) turns in the
direction of the arrow (3) while holding the
driven gear. Check in several positions and
make certain the rotor never turns opposite the
arrow.

STARTER TORQUE LIMITER

NOTE: Do not attempt to disassemble the starter
torque limiter. It is not serviceable.
To check the slip-torque of the starter torque limiter,
use a holding fixture, special socket, and a torque
wrench as shown. If the slip-torque is not within
3.0-5.5 kg-m (22-40 ft-lb), replace the starter torque
limiter.
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SP208
3
SP209
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