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30/ENGINE - WORK ON THE INDIVIDUAL PARTS
Preassembling the shift shaft
19.41
0 0 5
5
1
0 0 1
2
0 0 2
Disassembling the main shaft
19.42
0 0 b k
bk
–
Secure the main shaft with the toothed end facing downward in the bench vise.
Guideline
Use soft jaws.
–
Remove stop disk
and 2nd gear fixed gear
–
Remove 6th gear idler gear
–
Remove split needle bearing
–
Remove lock ring
.
–
Remove 3rd/4th gear sliding gear
–
Remove lock ring
.
–
Remove stop disk
and 5th gear idler gear
–
Remove split needle bearing
Assembling the main shaft
19.43
Info
Use new lock rings with every repair.
–
Carefully lubricate all parts before assembling.
–
Check the transmission. (
2
0 0 2
–
Secure the main shaft with the toothed end facing downward in the bench vise.
Guideline
Using soft jaws
–
Secure the short end of the shift shaft in the bench vise.
Guideline
Use soft jaws.
–
Mount gliding plate
3
0 0 3
4
0 0 4
on the shift quadrant.
–
Mount pressure spring
–
Slide on spring guide
0 0 6
6
over the spring guide and lift the offset end over the abutment bolt
200175-01
–
Mount stop disk
8
0 0 8
0 0 7
7
6
0 0 6
bl
0 0 b l
0 0 9
9
.
.
and stop disk
.
.
.
.
p. 134)
0 0 4
4
5
0 0 5
6
0 0 6
1
0 0 1
0 0 3
3
with the guide pin facing downward and put the guide pin
.
, push return spring
.
5
0 0 5
3
0 0 3
4
0 0 4
2
0 0 2
0 0 1
1
200177-01
0 0 7
7
0 0 9
9
0 0 8
8
bk
0 0 b k
bl
0 0 b l
200178-01
, with the offset end facing upward,
.
132
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