10. Install the water pump drive gear and secure with the
nut. Tighten to 28 ft-lb.
11. Install two alignment pins and a gasket on the mag-
neto cover; then install the water pump housing
assembly. Tighten the cap screws to 8 ft-lb.
12. Install the water pump cover with a new O-ring and
secure with the four cap screws. Tighten to 8 ft-lb.
FI596A
13. Connect the coolant hoses to the water pump and
secure with the hose clamps. Tighten securely.
Right-Side Components
To service center crankcase components only, proceed
to Removing Right-Side Components.
NOTE: For efficiency, it is preferable to remove
FI547
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.
To service any one specific component, only limited dis-
assembly of components may be necessary. Note the
AT THIS POINT information in each sub-section.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Right-Side
Components
FI541A
A. V-Belt Cover
B. Driven Pulley
C. Clutch Cover
1. If the engine is still in the frame, remove the cap
screw securing the brake pedal to the pedal axle.
Account for a flat washer.
FI539
AT THIS POINT
AT THIS POINT
FI538
65