Arctic Cat 500 Service Manual page 33

2. Install the knuckle to the upper and lower ball joints
and secure with the two cap screws. Tighten to 35
ft-lb.
3. Install the tie rod end and secure with the nut.
Tighten to 30 ft-lb; then install a new cotter pin and
spread the pin.
 NOTE: During assembling, new cotter pins should
be installed.
4. Apply a small amount of grease to the hub splines.
PR287A
5. Install the hub assembly onto the splines of the shaft.
6. Secure the hub assembly with the nut. Tighten only
until snug.
AF628D
7. Secure the brake caliper to the knuckle with new
"patch-lock" cap screws. Tighten to 20 ft-lb.
8. Pump the hand brake lever; then engage the brake
lever lock.
AF618D
9. Using an appropriate hub retaining wrench, secure
the hub nut (from step 6) to the shaft. Tighten to 200
ft-lb.
10. Install a new cotter pin and spread the pin to secure
the nut.
11. Install the wheel; then using a crisscross pattern,
tighten to 40 ft-lb (steel wheels) or 80 ft-lb (alumi-
num wheels).
12. Remove the ATV from the support stand.
PR290A
PR257
PR264A
31