Arctic Cat 500 4x4 Operator's Manual

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Operator's manual (82 pages)

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Arctic Cat

Models 500 4x4

500 4x4 TRV

650 H1

650 H1 TRV

700 Diesel

Operator`s Manual

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Nihtilä Kalevi

January 16, 2025

Mönkiä ei lataa

1 comments:

Mr. Anderson

February 3, 2025

The Arctic Cat 500 4x4 may not be charging due to several potential issues:

1. RPM Dependency: The magneto or generator may not be charging because it requires the engine to reach a certain RPM before it starts generating power.
2. Voltage Regulator: The voltage regulator, which regulates the generated power, could be malfunctioning.
3. Battery Issues: The battery may have issues and should be tested with a load tester to confirm its condition.
4. Connections: Dirty, corroded, or bad connections are common culprits in such problems and should be checked thoroughly.

Addressing these areas can help identify the specific cause of the charging issue.

This answer is automatically generated

Summary of Contents for Arctic Cat 500 4x4

Page 1 Arctic Cat Models 500 4x4 500 4x4 TRV 650 H1 650 H1 TRV 700 Diesel Operator`s manual �� ...
Page 3 ARCTIC CAT. When in need of replacement parts, oil or accessories for your ARCTIC CAT ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL AND ACCESSORIES. Only genuine ARCTIC CAT parts, oil and accessories are engineered to meet the standards and requirements of your ARCTIC CAT ATV.
Page 4 OWNER/VEHICLE SURNAME Vehicle owner NAME ZIP/CITY Street/Nr. Owner`s signature Vehicle model Chassis number Dealer Engine number Key number Purchase date Dealer`s signature and stamp Dealer Page 2 �� ...
Page 5: Table Of Contents
Table of contents Issue Page TECHNICAL DATA ARCTIC CAT ATV..........4 LOCATION OF PARTS AND CONTROLS ........11 OPERATOR´S MANUAL ..............13 GENERAL INFORMATION ............. 20 CONTROL LOCATIONS AND FUNCTIONS ........22 GASOLINE / OIL / LUBRICANT ............. 30 BREAK-IN PROCEDURE............... 32 GENERAL MAINTENANCE............
Page 6: Technical Data Arctic Cat Atv
Technical Data ARCTIC CAT ATV 500 4x4/500 4x4 TRV Engine and Drive 500 4x4 500 4x4 TRV Type Four-cycle/Liquid cooled Four-cycle/Liquid cooled Bore x Stroke 87.5x82 mm 87.5x82 mm Displacement 493 ccm 493 ccm Igntion type Ignition timing 10° BTDC < 1500 turns/min 10°...
Page 7 Front Tire Size 185-65-15 or 25x8-12 185-65-15 or 25x8-12 Rear Tire Size 205-60-15 or 25x11-12 205-60-15 or 25x11-12 Tire Inflation Pressure 0.8-1.0 bar (according to load and 0.8-1.0 bar (according to load and On Road route) route) Tire Inflation Pressure 0.8-1.0 bar (according to load and 0.8-1.0 bar (according to load and On Road...
Page 8 Headlight 12V/35W (2) Taillight / Brake light 12V/5W/21W Starting System Electric with Manual Recoil* * according to equipment Page 6 �� ...
Page 9 Technical Data ARCTIC CAT ATV 650 H1/650 H1 TRV Engine and Drive 650 H1 650 H1 TRV Type Four-cycle/Liquid cooled Four-cycle/Liquid cooled Bore x Stroke 97.9x85 mm 97.9x85 mm Displacement 641 ccm 641 ccm Ignition type Ignition timing 10° BTDC < 1500 turns/min 10°...
Page 10 650 H1 650 H1 TRV Front Tire Size 185-65-15 or 25x8-12 185-65-15 or 25x8-12 Rear Tire Size 205-60-15 or 25x11-12 205-60-15 or 25x11-12 Tire Inflation Pressure On Road 0.8-1.0 bar (according to load and route) Tire Inflation Pressure Off Road 0.8-1.0 bar (according to load and route) Miscellany 650 H1...
Page 11 Technical Data ARCTIC CAT ATV 700 Diesel Engine and Drive 700 Diesel Type Four-cycle Diesel/Liquid cooling Bore x Stroke 75x77.6 mm Displacement 686 ccm Brake type Hydraulic service brake; mechanical parking brake Chassis Length (overall) 237 cm Height (overall) 124.5 cm...
Page 12 Miscellany 700 Diesel Dry weight 374 kg Gas tank capacity 20.8l Reserve capacity Differential capacity (front) 275 ml Differential Lubricant SAE 80W-90 Hypoid Engine oil capacity Rear drive capacity 250 ml Gasoline (recommended) 42-50 Cetan Engine oil (recommended) SAE 10W-40 Transmission oil SAE 80W-90 Hypoid Headlight...
Page 13: Location Of Parts And Controls
Location of Parts and Controls Models 500 4x4/500 4x4 TRV/650 H1/650 H1 TRV 01.Battery (under the seat) 02.Headlight 11.Recoil starter 04.Seat lock 12.Registration number light 05.Tool storage (under the seat) 13.Operator´s Manual Location 7.Towing device 21.Storage box 09.Gearshift lever 22.Taillight/Brake light Page 11 ��...
Page 14 Location of Parts and Controls Models 500 4x4/500 4x4 TRV/650 H1/650 H1 TRV/700 Diesel 6. Hand brake lever 8. Ignition switch 010. Hazard warning switch 014. E-Starter 015. Drive selector 016. Position light/Low beam/High beam 017. Horn switch 018. Turn signal switch 19.
Page 15: Operator´s Manual
Operator`s Manual Precautionary measures Check before starting !! IMPORTANT !! For perfect brake efficiency you The more you familiarize with the have to burnish the brake pads. !! WARNING !! operation of your vehicle, the better Always inspect this ATV each you can handle it.
Page 16 ATV - Checkliste Steering system Fuel Gear linkage Turn the handlebars completely to Check the fuel level in the tank and Make sure that you can shift into the right/left – there must be no the fuel pipes. Make sure that the all gears without problems.
Page 17 Start up the engine wheels with appropriate objects !! WARNING !! time needed for warming up incre- (stone, wedge). It is very important not to touch or ases. If you don’t warm up the en- compress the throttle lever during gine sufficiently, there could occur 1.
Page 18 (Automatic transmission) give a short, quick pull. 2. Repeat until the engine starts. The ARCTIC CAT ATV with an automatic transmission has a dual- range transmission with reverse: !! WARNING !! When using the recoil starter, ple- ase keep exactly to the procedure 1.
Page 19 Braking !! WARNING !! !! CAUTION !! To do so, please follow the instruc- The high range is for normal riding Always come to a complete stop tions below: with light loads. The low range is before attempting to shift from one for carrying heavy loads or trailer range to the other or into reverse.
Page 20 Parking 4. The left hand brake lever q NOTE disposes of a detent used to block Further information on how to the whole hydraulic system. When Please observe the following points: maintain the hydraulic brake system using the detent, the wheels are can be found in the Service booklet.
Page 21 Page19 �� ...
Page 22: General Information
The Engine Serial Number is lo- Always provide the ATV name, Ve- cated at the left-side of the recoil hicle Identification Number and En- The Arctic Cat ATV hat two identifi- starter (500/650 H1). gine Serial Number when contacting cation numbers: Vehicle identificati-...
Page 23 Ignition switch key Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. The same applies for the keys of the anti-theft device.
Page 24: Control Locations And Functions
Control locations and functions Ignition switch Speedometer/Indicator Lights !! CAUTION !! The ignition switch has three posi- Leaving the ignition switch in the tions: 1. Speedometer: LIGHTS position for a long peri- od of time when the engine is not The speedometer shows approxi- OFF-Position: All electrical circuits running may cause the battery to...
Page 25 4. High Beam Indicator: A blue q NOTE !! WARNING !! light will illuminate when the lights High engine RPM, low vehicle A continuous use of the ATV with are on high beam. The light will not speed or heavy load can raise engi- high oil temperature can cause en- be illuminated when the lights are ne temperature.
Page 26 Drive Selector The electrical drive selector allows the operator to operate the ATV in either 2-wheel-drive (rear wheels) or 4-wheel drive (all wheels). For normal riding on flat, dry, hard surfaces, 2-wheel drive should be Parking brake sufficient. In situations of aggres- sive trail conditions, 4-wheel drive would be the desired choice.
Page 27 Electric starter button if left engaged for a long period of started also when engaging the time. Pushing in on this button activates brake. Park the vehicle on a flat surface. the starter motor. Before starting If you can’t do so, block the wheels the engine, make sure the igniti- Choke and engage a low gear.
Page 28 Throttle Limiter Screw Hand brake lever (left side) q NOTE Throttle lever travel may be limited The ATV is equipped with a CDI unit Compressing the brake lever will by adjusting the throttle limiter also apply the brake to the front that retards ignition timing when screw.
Page 29 Filler Cap/Refuelling Indicator Rack Loading Capacity oil level. Turn the filling cap counter clock- wise. To close it turn the filler cap 1. Unscrew the oil level stick and Vehicle type front rear clockwise. The refuelling indicator wipe it with a clean cloth. informs you about the gas level.
Page 30 Mirrors q NOTE !! WARNING !! Your vehicle is equipped with two When mounting the mirrors, please Do not overload the trailer and po- mirrors, one on the left and one of do not thread them in completely, sition the load well. the right side of the handlebars.
Page 31 Suitable hold-down straps the ATV is properly secured. never exceed second gear. Avoid available from your Arctic Cat ATV sudden accelerations and stopping dealer. of the ATV. Do not make quick ma- noeuvres. Avoid uneven surfaces and do not tow an hills. Never carry...
Page 32: Gasoline / Oil / Lubricant
These oils meet all Any lubricant used in place of the of the lubrication requirements of recommended lubricant could cau- 20W-50 the Arctic Cat ATV engine. The re- se serious differential damage. ENGINE commended engine oil viscosity is 10W-40 SAE 10W-40.
Page 33 Filling Gas Tank Allow the engine to cool before filling the gas tank. Care must be taken not to overfill the tank. If !! WARNING !! Always fill the gas tank in a well- overfilled, gas may leak onto the ventilated area.
Page 34: Break-In Procedure
Varying the engine RPM during the During the break-in period you fasteners. Your Arctic Cat ATV dea- break-in period aids the engine/ must also burnish brake pads ler will be pleased to do this initial...
Page 35 If any one of these conditions the sleeve to the desired position. If operated in dusty, wet or muddy is detected, replacement is neces- conditions, inspect and service the sary. Contact your Arctic Cat ATV filter more frequently than under dealer. normal conditions. Position...
Page 36 q NOTE Please adjust the shock absorbers with the vehicle unladen. Page 34 �� ...
Page 37: General Maintenance
ATV. Take the ATV to an authorized Filter oned correctly.; then install the new ARCTIC CAT ATV dealer for in- (500/650 H1/700 Diesel) oil filter. Tighten securely. spection and adjustment or repair.
Page 38 If found, take Install filter plug. Inspect and change the gear lub- the ATV to an authorized Arctic Cat 9. Start the engine and allow it to ricant at the scheduled intervals. ATV dealer for servicing.
Page 39 Brake pads Hydraulic Brake !! WARNING !! The clearance between the brake The hydraulic brake must be pro- Be sure to inspect the hydraulic pads and brake discs is adjusted perly maintained to be fully func- brake system before each use. Al- automatically as the brake pads tional.
Page 40 MIN level line, add only distilled must be replaced. Take the ATV to water until it reaches MAX level an authorized Arctic Cat ATV dealer line. for this service. !! WARNING !! Protective Rubber Boots...
Page 41 !! WARNING !! !! CAUTION !! 6. Place the battery into position in Anytime service is performed on Do not charge the battery while it the ATV and secure with the hold- down bracket. a battery, the following must be is in the ATV with the battery termi- observed: Keep sparks, open fla- nals connected.
Page 42 ATV to an autho- A white or dark insulator indicates rized Arctic Cat ATV dealer. (Diesel that the engine may need to be ser- vehicles must always be taken to viced or the carburetor may need the dealer!) to be adjusted.
Page 43 • Remove the two plastic rivets. justing the idle RPM. Periodically, the float bowl should • Remove the storage box cover be drained. Your Arctic Cat ATV and slide the loose panelling Throttle cable adjustment dealer will do this service.
Page 44 Diesel filter (only 700 Diesel) • Pull the storage box out !! CAUTION !! • Open the 4 clamps and remove Never put oil into the filter or the The vehicle is equipped with a the air filter cover. highly efficient Diesel filter. The foam element.
Page 45 Tire Tread condition 3. Shift the range lever to the neu- and type of tires as specified. tral position; then start the engine. The use of worn-out tires on and 4. Accelerate several times ATV is very dangerous. A tire is !! WARNING !! „blow out“...
Page 46 Headlight by an authorized Arctic Cat ATV dealer. q NOTE The bulb portion of the headlight is !! CAUTION !! When breaking the tire bead loose fragile. When replacing the head- from the wheel, be extremely care- light bulb, do not touch the glass ful not to damage the inner wheel portion of the bulb.
Page 47 Registration Plate Light Turning Light or Taillight/ Fuses Brakelight To replace the registration plate At the models 500/650 H1/700 Die- light bulb, use the following pro- To replace the turning light or sel the fuse box is to be found un- cedure: taillight/brakelight bulb, use the der the seat.
Page 48 If the new fuse blows after a short pe- tool kit with the ATV at all times. riod of use, consult an authorized Arctic Cat ATV dealer immediately. Electrical Output Terminals (500/650 H1/700 Diesel) One output terminal for electrical accessories is located on the front wiring harness (less than 180 W).
Page 49: Preparation For Storage
Preparation for storage !! CAUTION !! Then using Arctic Cat Engine Pre- dry area. Prior to storing the ATV, it must be server, rapidly inject the preserver 10. If possible, store the ATV in- into the air filter opening for a peri- doors.
Page 50: Preparation After Storage
Arctic Cat recom- 9. Make sure the steering moves mends the following procedure to freely and does not bind. prepare the ATV: 10.
Page 51: For Your Safety
For your safety Let your dealer demonstrate you 1) Starting & Stopping 2) Turning Left & Right the operating and riding manoeuv- res; then practice each manoeuvre. • Once around clockwise and back • Figure 8 using two of the cones Learn the correct techniques.
Page 52 3) Sharp turns 4) Slalom turns 5) Quick turns • Turns of less than 90 degrees • Turning in and out of the cones • Move two cones (1) • Two laps clockwise, three • Three laps • Suddenly go left, right or laps counter-clockwise straight (2) Page 50...
Page 53 6) Crossing obstacles 7) Traversing hills 8) K-turns & U-turns • Use posts or lumber at least • Up (2) and down (1) hill (slope • Up and down hill 10cm in diameter (2) less than 25 degrees) • U-turn on hill •...
Page 54: Active Riding
Active Riding Riding Active riding involves moving your Once the engine’s warm, the ATV body. You must learn to lean and is ready to go. Please observe the shift your weight into your turns to following points: maintain control. Keep your feet on the footrests and both hands on the handlebar.
Page 55 Leaning, weight shift and balance: When you turn, the trick is to move forward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the inside of the footrest. At the same time, lean your body to the in- side of the turn.
Page 56 Wide Turns About 20 % of ATV accidents hap- 2. Shift your body weight to the 3. Gradually increase your speed pen during turns. For this reason inside of the turn. as you come out of the turn. be extremely careful in such a situation.
Page 57 Sharp Turns After mastering wide turns, practice 3. You might have to lean into the 5. Gradually increase your speed the advanced skill of sharp turns. turn more than you do in a wide as you come out of the turn. To make sharp turns, please obser- turn.
Page 58 Quick Turns Quick turns are the most difficult 3. Follow this with slight accelera- turns and should only be done af- tion. ter you are experienced with your ATV. 4. To make your turn quicker, try raising yourself off the seat a little 1.
Page 59 K-Turns Use K-turns if you accidentally stall 5. If you’re to the left of the ATV, while riding uphill. turn the handlebar all the way left. 1. Stop where you are, apply the 6. Partially release the brake, but brakes and shift to neutral. lightly hold the brake lever.
Page 60 Riding uphill Roughly 20 % of accidents happen 3. If you lose speed, quickly shift to 5. If you have lost all forward moti- while riding on hills as a result of in- a lower gear. At the same time, re- on, follow the K-turn procedure.
Page 61 Riding downhill 1. Shift your body weight as far 2. Keep it in a low gear. 3. Lightly apply the brake and ease back on the seat as possible. up on the throttle. Page 59 �� ...
Page 62 Sidehilling/Traversing Sidehilling is considered an advan- 2. Shift all your body weight to the 3. If the ATV feels like it’s tipping, ced skill; it’s really tricky and unpre- uphill side of the seat; also, support turn the handlebar downhill. If that’s dictable.
Page 63 Crossing obstacles Crossing obstacles is risky. Avoid • Apply a little throttle when the • If the ATV starts tipping, shift your it if possible. Riding over logs and front tires make contact with the weight to keep it in balance. rocks means combining all the acti- obstacle.
Page 64 Skidding or Sliding Driving in cold weather Please observe the following: If you lose control after hitting sand, ice, oil or water: 1. Examine the depth of the water q NOTE and check for hidden obstacles like Check that all control levers move 1.
Page 65 !! CAUTION !! !! WARNING !! Before riding, manually move the Go slowly and be extra careful, ATV forward and backward to make when riding on snow-covered or certain that all wheels roll freely. ice-covered terrain. Always be alert to changing terrain conditions when 1.
Page 66: Troubleshooting
FAQ´s Troubleshooting Problem Solution • Your vehicle cannot be started. ¸ Is the battery attached or does it have to be recharged (for ex after a longer standstill)? ¸ Bring the gear lever into position „N“, or activate the hand brake lever when you have shifted into a gear. •...
Page 67 (lights, fuses,...) • What is important when purchasing accessories? ¸ Is it genuine Arctic Cat ™ accessory? ¸ Was it built in by an authorized Arctic Cat ™ dealer? ¸ Please also respect the legal regulations in your country.
Page 68: Warranty
Warranty Arctic Cat extends legal warranty will be paid by Arctic Cat. The war- The following will VOID warranty: on each new Arctic Cat ATV and ranty is validated upon examination each part and accessory manuf- of said parts by Arctic Cat or an •...
Page 69 • Removal or mutilation of the Chassis or Engine Number. • Use of parts not sold by Arctic Cat. • Damage due to improper trans- portation. • Failure to perform the prescribed service (1. Service after 500 km, 2. Service after 1500 km, 3. Service after 5000 km, afterwards every 5000 km or after 1 year respec- tively, it depends on what comes...
Page 70 Please fill out this form completely outlined in the Operator’s Manual. and send it to Arctic Cat GmbH, In- Only an authorized Arctic Cat ATV dustriestraße 43, 5600 ST. Johann/ Pg., Austria.
Page 71 Arctic Cat will then process the application and issue a new vehicle certificate for the remaining period of the warranty claim. Page 69 �� ...
Page 72 Address change Warranty transfer Ownership change Change of address/ownership/ warranty transfer to: Name: Address: Construction year & Model: Chassis Nr.: Page 70 �� ...
Page 73: Notes
Notes Page 71 �� ...
Page 74 Notes Page 72 �� ...
Page 75 Note: All vehicle features in this booklet refer to the basic variation. Further equipment and options are to be found in the price list. q NOTE Some of the information in this booklet may not be up-to-date due to changes performed since printing. The models shown in the pictures contain, in part, special equipment.
Page 76 �� ...

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Arctic Cat 500 4x4 Operator's Manual

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