Arctic Cat 500 Service Manual page 158

2. Inspect the starter clutch gear for chipped or missing
teeth or discoloration/scoring of the clutch surface.
Inspect the bearing for loose, worn, or discolored
rollers. If bearing is damaged, it must be replaced.
3. Inspect the one-way bearing for chipped surfaces,
missing rollers, or discoloration. If any of the above
conditions exist, replace the starter clutch assembly.
REPLACING STARTER CLUTCH
ASSEMBLY
1. Remove the cap screws securing the one-way clutch
assembly to the flywheel; then remove from the fly-
wheel.
2. Thoroughly clean the rotor/flywheel; then install the
new starter one-way clutch and secure with the cap
screws after applying a drop of red Loctite #271 to
the threads. Tighten to 26 ft-lb using a crisscross pat-
tern. Make sure the one-way bearing is installed with
the notches directed away from the rotor/flywheel.
156
FI569
REPLACING STARTER GEAR
BEARING
1. Support the starter clutch gear in a press making sure
to support the hub around the entire circumference;
then using a suitable bearing driver, press the bearing
from the gear.
FI572
2. Thoroughly clean the gear hub; then apply a drop of
green Loctite #620 to the bearing outer race and
press into the gear hub until even with the lower
chamfer radius.
FI570
FI576A
FI578
FI583