Specifications (500); Specifications (550/700/1000) - Arctic Cat 500 Service Manual

Specifications (500)

VALVES AND GUIDES
Valve Face Diameter (max)
Valve/Tappet Clearance (cold engine)
Valve Guide/Stem Clearance (max)
Valve Guide Inside Diameter
Valve Stem Outside Diameter
Valve Stem Runout (max)
Valve Margin (min) (intake)
Valve Face/Seat Width (min)
Valve Seat Angle
Valve Face Radial Runout (max)
Valve Spring Free Length (min)
Valve Spring Tension @ 32.5 mm
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min)
Camshaft Journal/Cylinder Head Clearance
(max)
(right & center)
Camshaft Journal Holder
Inside Diameter
Camshaft Journal Outside Diameter (left)
(right & center)
Camshaft Runout (max)
Rocker Arm Inside Diameter
Rocker Arm Shaft Outside Diameter
Cylinder Head/Cover Distortion
CYLINDER, PISTON, AND RINGS
Piston Skirt/Cylinder Clearance
Piston Diameter 8 mm from Skirt End
Cylinder Bore
Piston Ring Free End Gap (min)
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap - Installed (min)
Piston Ring to Groove Clearance (max)(1st/2nd) 0.06 mm
Piston Ring Groove Width
Piston Ring Thickness
Piston Pin Bore (max)
Piston Pin (min)
CRANKSHAFT
Connecting Rod (small end inside diameter)
(max)
Connecting Rod (big end side-to-side)
Connecting Rod (small end deflection)
Crankshaft (web-to-web)
Crankshaft Runout (max)
Specifications subject to change without notice.
40
(intake) 35.0 mm
(exhaust) 30.5 mm
(intake) 0.08-0.12 mm
0.15-0.20 mm
(exhaust)
(intake) 0.1 mm
0.3 mm
(exhaust)
5.000-5.012 mm
(intake) 4.975-4.990 mm
(exhaust) 4.955-4.970 mm
0.10 mm
1.1 mm
0.99 mm
45° +30'
0.15 mm
44.73 mm
(outer) 17.23 kg (37.98 lb)
(intake) 34.71 mm
(exhaust) 34.48 mm
0.074 mm
22.01-22.04 mm
17.51-17.54 mm
(left)
17.466-17.480 mm
21.966- 21.980 mm
0.03 mm
10.00-10.15 mm
9.972-9.987 mm
(max) 0.05 mm
0.025-0.055 mm
88.96-88.98 mm
89.005-89.015 mm
(1st) 8.0 mm
(2nd) 8.3 mm
89.0 x 71.2 mm
0.01 mm
0.3 8 mm
(1st) 1.01-1.03 mm
(2nd) 1.21-1.23 mm
(oil) 2.01-2.03 mm
(1st) 0.97-0.99 mm
(2nd) 1.17-1.19 mm
20.008 mm
19.994 mm
20.021 mm
0.7 mm
(max) 3.0 mm
60.8-60.9 mm
0.03 mm
Specifications
(550/700/1000)
VALVES AND GUIDES
Valve Face Diameter (max)
Valve/Tappet Clearance
(cold engine) (max)
Valve Guide/Stem Clearance (max)
Valve Guide/Valve Stem Deflection
(wobble method) (max)
Valve Guide Inside Diameter
Valve Stem Outside Diameter
Valve Stem Runout (max)
Valve Head Thickness (min)
Valve Face/Seat Width (max)
Valve Seat Angle
Valve Face Radial Runout (max)
Valve Spring Free Length (min)
Valve Spring Tension @ 31.5 mm
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min)
Camshaft Journal/Cylinder Head
Clearance (max)
Camshaft Journal Holder (right & center)
Inside Diameter
Camshaft Journal Outside (right & center)
Diameter
Camshaft Runout (max)
Rocker Arm Inside Diameter (max)
Rocker Arm Shaft Outside Diameter (min) 11.97 mm
Cylinder Head/Cover Distortion (max)
CYLINDER, PISTON, AND RINGS
Piston Skirt/Cylinder Clearance (max)
Cylinder Bore
Piston Diameter 15 mm from Skirt End
Piston Ring Free End Gap
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap - Installed (min)
Piston Ring to Groove
Clearance (max)
Piston Ring Groove Width
Piston Ring Thickness
Piston Pin Bore (max)
Piston Pin Outside Diameter (min)
CRANKSHAFT
Connecting Rod
(small end inside diameter)
Connecting Rod (big end side-to-side)
(max)
Connecting Rod (small end deflection)
(max)
Crankshaft (web-to-web)
Crankshaft Runout
Oil Pump Gerotor Clearance (1000)(max) 0.15 mm
Specifications subject to change without notice.
(intake) 31.6 mm
(exhaust) 27.9 mm
(intake) 0.1016 mm
(exhaust) 0.1524 mm
0.013 mm
0.35 mm
5.000-5.012 mm
4.972-4.987 mm
0.1 mm
2.3 mm
(intake) 2.25 mm
(exhaust) 2.60 mm
45° +15'/+30'
0.2 mm
38.7 mm
19.0 kg (42 lb)
33.53 mm
0.04 mm
21.98-22.04 mm
(left) 17.48-17.53 mm
21.96-21.98 mm
(left) 17.48-17.53 mm
0.05 mm
12.018 mm
0.05 mm
0.025 - 0.075 mm
91.995-92.005 mm (550)
101.992-102.008 mm (700)
91.992-92.008 mm (1000)
91.940-92.975 mm
(550/1000)
101.940-101.985 mm (700)
(1st/2nd) 12.5 mm
92 x 82 mm (550)
102 x 85 mm (700)
92 x 71.5 mm (1000)
0.02 mm
0.38 mm
(1st/2nd) 0.035 mm
(1st/2nd) 0.035 mm
(1st/2nd) 1.970-1.990 mm (550/700)
1.170-1.195 mm (1000)
20.012 mm
22.99 mm (550/700)
19.995 mm (1000)
(max) 23.021 mm (550/700)
20.021 mm (1000)
0.6 mm (550/700)
0.95 mm (1000)
0.3 mm
(max) 71 mm (550/700)
98 mm (1000)
(max) 0.03 mm