Engine/Transmission - Arctic Cat 500 Service Manual

Engine/Transmission

This section has been organized into sub-sections which
show a progression for the complete servicing of the Arc-
tic Cat ATV engine/transmission.
 NOTE: Arctic Cat recommends the use of new gas-
kets, lock nuts, and seals and lubricating all internal
components when servicing the engine/ transmis-
sion.
 NOTE: A new ATV and an overhauled ATV engine
require a "break-in" period. The first 10 hours (or 200
miles) are most critical to the life of this ATV. Proper
operation during this break-in period will help assure
maximum life and performance from the ATV. Instruct
the customer to follow the proper break-in procedure
as described in the Operators Manual.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
Description
Clutch Sleeve Hub Holder
Connecting Rod Holder
Crankcase Separator/Crankshaft Remover
Driven Pulley Compressor
Driven Pulley Compressor
Magneto Rotor Remover Set
Oil Filter Wrench
Piston Pin Puller
Seal Protector Tool
Spanner Wrench
Surface Plate
Valve Clearance Adjuster
V Blocks
 NOTE: Special tools are available from the Arctic
Cat Service Department.
p/n
0444-007
0444-006
0444-152
0444-121
0444-140
0444-254
0644-389
0644-328
0444-252
0444-240
0644-016
0444-255
0644-535
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