Inspection - Suzuki RM-z450 Owner's Service Manual

INSPECTION

DRIVE PLATE
• Measure the drive plate thickness.
" Drive plate thickness
Service Limit: 2.77 mm (0.109 in)
# 09900-20101: Vernier calipers
• Inspect the drive plates for wear, distortion and discoloration.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
• Measure the drive plate claw width.
• Replace the drive plates found to have worn down to the limit.
" Drive plate claw width
Service Limit: 13.05 mm (0.514 in)
# 09900-20101: Vernier calipers
DRIVEN PLATE
• Measure the driven plate distortion.
" Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
# 09900-20803: Thickness gauge
• Inspect the driven plates for wear and discoloration.
• Replace driven plates which exceed the limit.
CLUTCH SPRING
• Measure the clutch spring free length.
• Replace all the springs if any spring is not within the limit.
" Clutch spring free length
Service Limit: 49.4 mm (1.94 in)
# 09900-20101: Vernier calipers
NOTE:
Replace six clutch springs together even if only one spring is
beyond the service limit.
CLUTCH 7-5