Cylinder And Cylinder Head Installation - Suzuki RM-z450 Owner's Service Manual

6-25 CYLINDER HEAD, CYLINDER AND PISTON
CYLINDER AND CYLINDER HEAD
INSTALLATION
Install the cylinder and cylinder head in the reverse order of
removal. Pay attention to the following points:
CYLINDER
• Thoroughly wipe off oil from the fitting surface of the crank-
case.
• Apply SUZUKI BOND "1215" to the crankcase as shown.
( 99000-31110: SUZUKI BOND "1215" or equivalent
• Install the dowel pins into the crankcase and then install the
cylinder gasket 1.
Use the new gasket to prevent oil leakage.
• Apply engine oil to the sliding surface of the piston and cylin-
der bore.
• Hold each piston ring with the piston ring sections positioned
correctly and put it into the cylinder.
• Make sure that the piston rings are caught by the cylinder
skirt.
• Place the cylinder on the crankcase.
Do not drop the cam chain into the crankcase.
• Temporarily tighten the cylinder base bolt 2.
NOTE:
Fit the bracket to the cylinder base bolt 2.
• Insert the cam chain No.1 guide end A into the recess B of
the crankcase securely.
• Fit the projection C of the cam chain No.1 guide 3 in the
groove D of the cylinder.
Make sure that cam chain engages properly to the
cam chain drive gear.
CAUTION
CAUTION
CAUTION