Cylinder Head Cover Installation - Suzuki RM-z450 Owner's Service Manual

6-31 CYLINDER HEAD, CYLINDER AND PISTON

CYLINDER HEAD COVER INSTALLATION

Install the cylinder head cover in the reverse order of removal.
Pay attention to the following points:
• Install the new gasket to the cylinder head cover.
Check to be sure that the cam chain No.2 guide is
securely installed on the cylinder head cover.
Use the new gaskets to prevent oil leakage.
• Apply bond to the end caps of the cylinder head cover gasket
as shown.
) 99000-31140: SUZUKI BOND "1207B" or equivalent
• Place the cylinder head cover on the cylinder head.
• Apply engine oil to both sides of gaskets.
Use the new gaskets to prevent oil leakage.
• Tighten the cylinder head cover bolts to the specified torque.
$ Cylinder head cover bolt: 14 N·m (1.4 kgf-m, 10.0 lb-ft)
• Install the TO sensor bracket.
• Install the spark plug cap and spark plug.
• Install the radiator covers and fuel tank.
• Install the seat.
INSPECTION AFTER INSTALLATION
• Engine oil level and oil leakage
• Engine coolant level and coolant leakage (!2-14, -15)
• Fuel leakage
• Exhaust gas leakage
• Throttle cable play (!2-17)
• Clutch lever play (!2-16)
• Wiring harness, cable and hose routing (!20-19 to -23)
CAUTION
CAUTION